Lumag VS-80C Original Operating Instructions
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Lumag VS-80C Original Operating Instructions

Lumag VS-80C Original Operating Instructions

Vibratory rammer
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Translated from German to English - www.onlinedoctranslator.com
D
original operating instructions
vibratory rammer VS-80C
Model: VS-80C
Both the model number and the serial number can be found on the rating plate on the machine.
You should keep both numbers in a safe place for future reference. This manual explains the basic
functions and uses of the machine.
Serial number:
______________________________
VS-80C
Art. No.: VS80C
www.lumag-maschinen.de
03/2018 - VS-80Cv1

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  • Page 1 Translated from German to English - www.onlinedoctranslator.com VS-80C Art. No.: VS80C www.lumag-maschinen.de original operating instructions vibratory rammer VS-80C Model: VS-80C Serial number: ______________________________ Both the model number and the serial number can be found on the rating plate on the machine.
  • Page 2 OVERVIEW OVERVIEW 1. PREFACE 2. INFORMATION ON THE OPERATING INSTRUCTIONS 3. INTENDED USE 4. TECHNICAL DESCRIPTION 5. OPERATING TIME LIMITATION 6. ENVIRONMENT 7. SAFETY INSTRUCTIONS 7.1 General safety instructions 7.2 Personal protective equipment 7.3 Safe handling of operating materials / refueling 7.4.

  • Page 3: Limitation Of Liability

    PREFACE PREFACE DANGER! Read and follow the safety instructions and warnings before use. Use this manual to familiarize yourself with the machine, its correct use and the safety instructions. Keep this manual in a safe place so that you can refer to this information at any time.
  • Page 4 INFORMATION TO THE OPERATING INSTRUCTIONS reservations Information on technical data, dimensions and illustrations of the machine as well as changes to safety standards are subject to further development and are therefore not binding for delivery in every case. Subject to printing and typesetting errors. INFORMATION ON THE OPERATING INSTRUCTIONS This manual describes the functions, operation, maintenance and care of your new machine.

  • Page 5: Intended Use

    INTENDED USE INTENDED USE The vibratory rammer is a motor-driven machine and is designed for compacting cohesive, mixed and granular soils in confined spaces. The machine may only be used outdoors. Any other use is improper. Improper use, modifications to the machine or the use of parts that have not been tested and approved by the manufacturer can result in unforeseeable damage! However, the machine is not suitable for compacting soils with a high clay content.
  • Page 6 TECHNICAL DESCRIPTION / OPERATING HOURS RESTRICTION / ENVIRONMENT TECHNICAL DESCRIPTION The machine consists of a 4-stroke OHV petrol engine, a clutch, a fuel tank, a spring-loaded tamping system, a tamping insert and a handle. The engine transmits power through the tamping system and tamping insert and generates the impact force to compact the soil.

  • Page 7: Safety Instructions

    SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS When using the machine, the following basic safety measures must be observed to protect against the risk of injury, fire and property damage. Read all of these instructions before using this appliance and keep them for future reference. Inadequately informed operators can endanger themselves and others through improper use.
  • Page 8 SAFETY INSTRUCTIONS The relevant accident prevention regulations as well as other generally accepted safety, occupational health and road traffic regulations must be observed. Children and young people under the age of 18 are not allowed to operate the machine. Young people aged 16 and over may use the machine as part of a training course and under the supervision of a trained person.
  • Page 9 SAFETY INSTRUCTIONS may occur due to vibrations in the fingers, hands or wrists: numbness of the body parts, tickling, pain, stinging, change in skin color or skin. If these symptoms are noticed, consult a doctor. However, suitable gloves and regular breaks can extend the duration of use. However, please note that personal predisposition to poor circulation and/or high gripping forces when working will reduce the duration of use.
  • Page 10 SAFETY INSTRUCTIONS 7.2 Personal protective equipment To avoid injuries to the head, eyes, hands, feet and hearing while working, personal protective equipment (PPE) must be worn. Clothing should be practical, i.e. tight-fitting, but not restrictive. Do not wear loose clothing (scarf, tie, etc.) or body jewelry. Long hair must not be worn loose (wear a hair net).
  • Page 11 SAFETY INSTRUCTIONS Fuels may contain solvent-like substances. Avoid skin and eye contact with mineral oil products.Wear gloves when refueling. Do not spill fuel or oil. If fuel or oil is spilled, clean the machine immediately. Do not allow fuel to come into contact with clothing.
  • Page 12 Maintenance and repair work may only be carried out as described in this manual. All other work must be carried out by a specialist workshop or LUMAG service workshop. Only use original spare parts and accessories. The use of other spare parts and accessories...
  • Page 13 SAFETY INSTRUCTIONS Do not run the machine without an air filter. Clean the engine cooling fins of any dirt. 7.5 Behavior in an emergency If an accident occurs, initiate the necessary first aid measures and request qualified medical assistance as quickly as possible. When requesting assistance, please provide the following information: - where it happened - what happened...
  • Page 14 SAFETY INSTRUCTIONS Electrical Residual Hazards Electrical contact Touching the spark plug connector while the engine is running may result in an electric shock. → Never touch the spark plug connector or spark plug while the engine is running. Thermal residual hazards burns, chilblains Touching the exhaust/housing may cause burns.

  • Page 15: Symbols Used

    SYMBOLS USED SYMBOLS USED Danger of carbon monoxide poisoning! Do not start or run the engine in enclosed spaces, even if the doors and windows are open. Petrol and oil are extremely flammable and explosive. Before refueling, turn off the engine and let it cool down. Keep the engine away from heat, sparks and flames.
  • Page 16 SYMBOLS USED / SCOPE OF DELIVERY / CONTROLS CAUTION! Lifting point/tying point Guaranteed sound power level in dB(A) WARNING NOTE! The machine does not contain any engine oil when delivered. WARNING! No oil in the machine. Fill up engine oil and check the oil lever before start up the first time.
  • Page 17 PART NAME 10. PART NAME vibratory rammer (Fig. 1) FUEL TANK THROTTLE LEVER ON ATTACHMENT POINT GUIDE BAR FOR LIFTING EQUIPMENT GUIDE BAR TANK COVER ROLLING BRACKET PROTECTIVE FRAME DRIVE MOTOR STAMPFER- STAMPER BASE OIL SIGHT GLASS DRIVING DEVICE STAMPFOOT gasoline engine (Fig.
  • Page 18 TRANSPORT 11. TRANSPORT Before transporting the machine or storing it indoors, allow the engine to cool down to avoid burns and the risk of fire. If the machine is moved, even for a short distance, during work, the engine must be switched off. It must also be ensured that people are not endangered by the machine tipping over or slipping or by machine parts flying up or down.
  • Page 19 TRANSPORT 11.1. Driving device The driving device facilitates handling viashort distances . 1. Stop the machine. 2. Tilt the machine slightly forward and hook the axle with the wheels under the bracket. 3. Secure the axle with your foot, tilt the machine backwards onto the axle and move it using the hand guide.
  • Page 20 COMMISSIONING 12. COMMISSIONING DANGER! Read the safety instructions carefully (see “safety instructions“). 12.1 Recommended fuel This engine requires only regular unleaded gasoline with a research octane rating of 95. Use only fresh, clean fuel. Water or impurities in the gasoline will damage the fuel system. tank volume approx.
  • Page 21 COMMISSIONING • Use commercially available engine oil with the specification 10W-30 or 10W-40. • Remove the oil filler cap screw on the engine. • Fill in engine oil until it is visible in the thread of the filler opening (= lower edge of the oil filler opening).

  • Page 22: Cold Start

    COMMISSIONING 12.4 Before commissioning Place the machine upright on a firm, level surface to ensure proper lubrication of the engine. Before starting, check: • the engine oil level • lubrication of the tamping system • the fuel level – the tank should be at least half full •...

  • Page 23: Warm Start

    COMMISSIONING 6 Throttle lever MIN./idle 4 Ignition switch ON 5 Pull the starter rope 7 OPEN choke lever 8 Throttle MAX. → Warm start 1. Open the fuel tap and turn ON. 2. Move the choke lever to the right to OPEN. 3.
  • Page 24 COMMISSIONING DANGER! Only open the choke when the throttle is in idle position, otherwise the machine may start moving. NEVER accelerate the machine from the rest position to full throttle. A NOTICE When using the engine for the first time or on engines that have not been used for a long time, the starter rope may need to be pulled several times to get fuel to the carburetor.
  • Page 25 COMMISSIONING • If the machine tips over on its side, lay it down as shown and immediately switch off the engine (turn the ignition switch (9) to “OFF”). __________________________ A NOTICE Switch the machine off even for short breaks in work. (See section 'Switching off the engine'). To avoid engine damage, the machine must not continue to run when it is lying on its side.
  • Page 26 MAINTENANCE 13. MAINTENANCE Maintain the machine regularly. Only carry out maintenance work and repairs that are described in the operating instructions. Have all other work carried out by an authorized specialist workshop. DANGER During all work on the machine – Turn off the engine –...
  • Page 27 MAINTENANCE Each Daily Every week All 2 Every Task or all weeks or month or year or all before 25 BTS* 50 BTS* 300 BTS* every 100 BTS* Operation check/clean spark plug exchange check Oil in tamping system change X (2) fuel filter check/clean * Operating hours...

  • Page 28: Change Engine Oil

    MAINTENANCE change engine oil Change the engine oil after the first 50 hours of operation, then every 100 hours or every month. Allow the engine oil to drain when the engine is warm. 1. Let the engine warm up. 2. Switch off the engine. 3.

  • Page 29: Air Filter

    MAINTENANCE 13.3 Air filter Cleaning the air filter frequently prevents carburetor malfunctions. Clean the air filter approximately every 10 - 20 hours of operation. More often in particularly dusty conditions. If the engine is operated without or with a damaged air filter element, dirt will enter the engine, causing rapid engine wear.
  • Page 30 MAINTENANCE 13.4 Cleaning the settling cup • Close the fuel tap and turn it to OFF. • Unscrew the separation cup and radial sealing ring and clean thoroughly in non-flammable solvent and allow to dry. • Screw both parts back on. •...
  • Page 31 MAINTENANCE A NOTICE A loose spark plug can overheat and damage the engine. And over-tightening the spark plug can damage the threads in the cylinder head. 13.6 Adjusting the engine speed A NOTICE Operating the machine at a higher speed than recommended in the "Technical Data" can cause damage to the machine and engine.
  • Page 32 MAINTENANCE sight glass / oil filler plug Change oil: Change the oil in the ramming system after the first 50 hours of operation, then every 300 hours of operation or every 6 months. Drain the oil and replace it with approximately 0.8 liters of clean SAE 10W-30 oil.
  • Page 33 MAINTENANCE A NOTICE DO NOT overfill. Too much oil can reduce performance and damage the ramming system. ALWAYS make sure the machine is not operated for 10 minutes after changing the oil or refilling. 13.8 stamping foot On a new machine, before each start-up or after replacing a new tamping foot, all fastening nuts must be checked and tightened.

  • Page 34: Troubleshooting

    TROUBLESHOOTING 14. TROUBLESHOOTING DANGER During all work on the machine – Turn off the engine – Wait for the machine to stop – Disconnect the spark plug connector and unscrew the spark plug – Wear gloves to avoid injuries ATTENTION! After rectifying any fault, restart and check all safety devices. Caused remedy Disturbance...

  • Page 35: Technical Data

    TECHNICAL DATA 15. TECHNICAL DATA Model VS-80C type drive motor LONCIN LC168F-2H 1-cylinder 4-stroke OHV petrol engine recoil starter starting system displacement rated power 3600 engine speed 1/min fuel Unleaded regular gasoline RON95 fuel tank capacity SAE 10W-30 / SAE 10W-40...

  • Page 36: Warranty / Guarantee

    LUMAG guarantees impeccable quality and, without prejudice to the statutory warranty, provides a guarantee in the event of material or manufacturing defects. The guarantee for LUMAG products is 24 months for exclusively private use, and 12 months for commercial or professional use or rental, from the date of delivery.
  • Page 37 Service time: Monday to Thursday from 7:30 a.m. to 12 p.m. and 1 p.m. to 5 p.m. Friday from 7:30 a.m. to 12:30 p.m. Phone: + 49 (0)8571 / 92 556-0 Fax: + 49 (0)8571 / 92 556-19 E-mail: info@lumag-maschinen.de...

  • Page 38: Ec Declaration Of Conformity

    Telephone: +49 / (0)8571 / 92 556-0 Fax: +49 / (0)8571 / 92 556-19 that the product Designation: Vibration rammer Type designation: VS-80C meets the essential protection requirements of the above-mentioned EC directives. Conformity is based on the following standards: EN 500-1:2006+A1...
  • Page 39 COMPONENTS OF THE MACHINE 18. COMPONENTS OF THE MACHINE STAMPING BASE...
  • Page 40 COMPONENTS OF THE MACHINE STAMPER TOP MOTOR...
  • Page 41 COMPONENTS OF THE MACHINE PROTECTIVE FRAME, TANK and ENGINE COVER...
  • Page 42 NOTE...
  • Page 43 NOTE...
  • Page 44 LUMAG GmbH Rudolf-Diesel-Str. 1a D-84375 Kirchdorf am Inn Telephone: +49 (0)85 71 / 92 556 - 0 Fax: +49 (0)85 71 / 92 556 - 19 www.lumag-maschinen.de Status: 03/2018 - VS80Cv1...

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