Page 1
Translated from German to English - www.onlinedoctranslator.com operating instructions vibratory rammer VS-80EPRO Fig. with battery (optional) OA VS-80EPRO original operating instructions Work on and with this machine may only be carried out by qualified persons! manufacturer's copy...
Operating Instructions Vibration Tamper VS-80EPRO Overview 1 Overview Fig. 1: Overview of the VS-80EPRO vibratory rammer with battery (optional) – front and rear view...
Operating Instructions Vibration Tamper VS-80EPRO Information about the operating instructions 3 Information about the operating instructions General Information Designation product statement machine designation vibratory rammer VS-80EPRO model/type serial number 06028xxxxx 2022 year of construction Tab. 2: Product information Designation statement...
Page 10
Operating Instructions Vibration Tamper VS-80EPRO Information about the operating instructions This operating manual describes the safe and proper use of the machine. The specified safety information and instructions, as well as the local accident prevention regulations and general safety regulations applicable to the area of use, must be observed.
Operating Instructions Vibration Tamper VS-80EPRO Information about the operating instructions symbols, abbreviations, terms In this document, symbols, abbreviations and technical terms are used with the following meaning: See under ► Enumeration – Enumeration position number action step operating instructions accumulator...
Operating Instructions Vibration Tamper VS-80EPRO Information about the operating instructions explanation of symbols Warning and safety instructions in the instructions are marked warning and safety instructions with pictograms and highlighted in a grey block. Warning and safety instructions that draw attention to basic dangers are also introduced with signal words that express the extent of the damage.
Page 13
Operating Instructions Vibration Tamper VS-80EPRO Information about the operating instructions tips and recommendations A NOTICE! … highlights tips and recommendations as well as information for efficient and trouble-free operation. Special safety instructions To indicate particular dangers, the following pictograms are used in conjunction with safety instructions: …...
LUMAG guarantees flawless quality and, without prejudice to the statutory warranty, provides a guarantee in the event of material or manufacturing defects. The guarantee for LUMAG products is 24 months for exclusively private use, and 12 months for commercial or professional use or rental, from the date of delivery.
Please clearly label the shipping box with the SERVICE NUMBER to ensure quick identification. warranty work Warranty work is carried out exclusively by our LUMAG service workshop. Defects that occur within the warranty period due to material or manufacturing defects must be remedied by repair if they have occurred despite proper use and care of the device.
Operating Instructions Vibration Tamper VS-80EPRO Security name of the machine The term “machine” replaces the commercial name of the object to which these operating instructions – see cover page – refer. 4 Security This chapter provides an overview of important safety aspects to protect personnel from possible hazards and to ensure safe and trouble-free operation.
Page 17
Operating Instructions Vibration Tamper VS-80EPRO Security ► Claims of any kind for damages resulting from improper use are excluded. ► The operator is solely liable for any damage caused by improper use.
Operating Instructions Vibration Tamper VS-80EPRO Security Foreseeable misuse WARNING! Risk of injury due to misuse! Misuse of the machine can lead to dangerous situations for persons and cause serious damage to property. – Avoid any misuse of the machine. – The machine never:...
Operating Instructions Vibration Tamper VS-80EPRO Security responsibilities 4.3.1 Responsibility of the operator operator The operator is any natural or legal person who uses the machine or allows third parties to use it and who is responsible for the safety of the user, personnel or third parties during use.
Operating Instructions Vibration Tamper VS-80EPRO Security 4.3.2 Responsibility of personnel The machine is used for commercial and private purposes. The personnel are therefore subject to the legal obligations regarding occupational safety. In addition to the warnings and safety instructions in this manual, the safety, accident prevention and environmental protection regulations applicable to the area of application must be observed.
Operating Instructions Vibration Tamper VS-80EPRO Security A NOTICE! Observe regional regulations on noise protection. Special safety instructions To indicate particular dangers, the following pictograms are used in conjunction with safety instructions: … indicates hazards caused by electrical current. Failure to follow the safety instructions may result in serious or fatal injuries.
Operating Instructions Vibration Tamper VS-80EPRO Security qualification requirements qualification WARNING! Risk of injury if you are not sufficiently qualified! Improper work can lead to considerable personal injury and property damage. – Any activities may only be carried out by persons who have the necessary training, knowledge and experience.
Operating Instructions Vibration Tamper VS-80EPRO Security 4.8.1 Instruction Before starting work, every person assigned to work must be instructed by the operator about the tasks assigned to him or her and about possible dangers at work. ► Repeat instructions at regular intervals.
Operating Instructions Vibration Tamper VS-80EPRO Security Personal protective equipment (PPE) Wear during all work protective work clothing Tight-fitting work clothing with low tear resistance, with tight sleeves and no protruding parts, primarily to protect against being caught by moving machine parts.
Operating Instructions Vibration Tamper VS-80EPRO Security 4.10 Residual risks The machine has been subjected to a risk assessment. The hazards identified have been eliminated as far as possible and identified risks have been reduced. However, the machine still poses residual risks, which are described in the following section.
Operating Instructions Vibration Tamper VS-80EPRO Security lifting and transport operations WARNING! Danger to life during lifting and transport operations! Falling loads or parts thereof can seriously injure people. – Only use lifting and transport devices as well as attachment, holding and securing devices in perfect technical condition and with sufficient load-bearing capacity.
Operating Instructions Vibration Tamper VS-80EPRO Security 4.10.3 Risks from thermal hazards Hot surfaces CAUTION! Danger of burns from hot surfaces! Contact with hot components and engine parts can cause burns. – Wear protective clothing and gloves when working near hot components.
Operating Instructions Vibration Tamper VS-80EPRO Security preventive measures ► Avoid skin and eye contact – Apply suitable skin protection cream before working on containers, pipes and supply equipment. – Wear protective plastic gloves when working and wear safety glasses with side protection when working with oils.
Operating Instructions Vibration Tamper VS-80EPRO Security – Immediately replace any pictograms, labels, signs or stickers that are damaged or have become illegible. 4.10.10 Other hazards Slipping, tripping or falling of persons CAUTION! Risk of injury from slipping, tripping or falling! On unstable surfaces, people can be injured by tripping.
Operating Instructions Vibration Tamper VS-80EPRO Security 4.12 Accessories and spare parts, purchase and use WARNING! Risk of injury due to incorrect accessories and spare parts! Using non-original accessories or spare parts may result in injury or damage to the machine.
– Do not use the charger on highly flammable surfaces or near highly flammable materials. The charger is intended exclusively for charging the battery of the VS-80EPRO vibratory rammer. Under no circumstances may it be used for any other purpose or for charging batteries from other manufacturers.
Operating Instructions Vibration Tamper VS-80EPRO Security 4.15 Fire protection The following measures reduce fire risks. All persons working in the danger area must therefore ensure that they are observed: ► Always keep the machine clean. Remove processing residues, waste, dirt, empty containers, fuel, oily and other flammable rags, etc. after finishing work.
Operating Instructions Vibration Tamper VS-80EPRO Security – Before starting work, always check that all safety devices are correctly installed and functioning. – Never disable safety devices. – Ensure that the safety devices are always freely accessible. The following safety devices are installed: A NOTICE! Location of safety devices - "Structure and function"...
Operating Instructions Vibration Tamper VS-80EPRO Security 4.17 Securing against re-activation WARNING! Risk of injury due to unauthorized opening/re-activation! When working on components, assemblies or individual parts, people at the danger points can be injured by unauthorized switching on of the power supply.
Operating Instructions Vibration Tamper VS-80EPRO Security 4.18 Signage The following symbols and signs are located on the machine to draw attention to possible hazards and important information: Pos. Sign Meaning Number Safety instructions! Reference to various dangers when handling the machine.
Operating Instructions Vibration Tamper VS-80EPRO Security Pos. Sign Meaning Number Guaranteed sound power level Take noise protection measures and wear hearing protection during operation. CAUTION! stop bracket, lifting point Tab. 8: Signs on the machine Pos. Sign Meaning Number Before commissioning, read the operating instructions carefully and observe the safety instructions.
Page 37
Operating Instructions Vibration Tamper VS-80EPRO Security Pos. Sign Meaning Number WARNING! Handle the battery with care. The battery must meet the following conditions to ensure battery safety and long-term performance of lithium-ion batteries. Do not store the battery empty! Store the battery at a capacity of approx.
Operating Instructions Vibration Tamper VS-80EPRO Security Pos. Sign Meaning Number WARNING! A short circuit between the battery terminals can result in fire, electric shock or personal injury. The ON/OFF switch on the battery must be set to OFF “O” before the battery is inserted into the machine.
Operating Instructions Vibration Tamper VS-80EPRO Security 4.20 Environmental protection DANGER! Environmental damage due to incorrect handling of hazardous substances! Incorrect or negligent use of hazardous substances can lead to serious environmental pollution. – Carefully remove any leaking, used or excess grease.
Operating Instructions Vibration Tamper VS-80EPRO Technical data General Information Unit Technical data of the machine specification, VS-80EPRO Value drive, type direct current motor (DC) rated power 4000 speed 1/min stroke rate 1/min stroke up to 16.0 compaction pressure tamping foot plate width...
Operating Instructions Vibration Tamper VS-80EPRO Technical data Unit specification, battery charger Value 200 - 240 nominal voltage current type (input) alternating current (AC) rated current 47 – 63 nominal frequency current type (output) direct current (DC) 48.0 Output voltage, max.
Operating Instructions Vibration Tamper VS-80EPRO Technical data nameplate vibratory rammer VS-80EPRO Fig. 6: Type plate Model / Description year of manufacture / serial number Max. Power (kW) Engine speed (min compaction pressure (kN) Nominal voltage (V) weight (kg)
Operating Instructions Vibration Tamper VS-80EPRO structure and function 6 Structure and Function assembly overview Fig. 7: Overview of the entire machine with battery (optional) guide bar battery (optional) crankcase tamping system tamping foot plate oil sight glass drive motor vibration dampers...
Operating Instructions Vibration Tamper VS-80EPRO structure and function functional description vibratory rammer VS-80EPRO (Fig. 6) The vibratory rammer is equipped with a battery-operated electric motor. The energy required for this is provided by a lithium-ion battery (936 Wh). The battery can be charged using the appropriate charger.
Operating Instructions Vibration Tamper VS-80EPRO structure and function battery (2) The battery (2) is located on the top of the machine and is removable. Insert Align the battery so that the connectors point towards the protective cover (c). Lower the battery and carefully insert it into the guide rails provided (d).
Operating Instructions Vibration Tamper VS-80EPRO transport 7 Transport A NOTICE! Transport is carried out by a forwarding agent commissioned by the manufacturer. DANGER! Property damage due to incorrect lifting and transport! Incorrect attachment of loads, inadequate transport locks and poor positioning of components can cause serious damage to the machine.
Operating Instructions Vibration Tamper VS-80EPRO transport ► Personal protective equipment For all transport work always wear: – protective work clothing – protective gloves – non-slip safety shoes ► For all transport work using lifting or industrial trucks such as pulleys, cranes, forklifts, also wear: –...
Operating Instructions Vibration Tamper VS-80EPRO transport Meaning of transport symbols The following transport symbols can be found on transported goods: Above The arrowheads indicate the top of the goods being transported. They must point upwards, otherwise the contents may be damaged.
Operating Instructions Vibration Tamper VS-80EPRO transport Before transporting or moving the device or storing it indoors: ► Switch off the machine and secure it against being switched on again (remove the battery). 1stSet the ON/OFF switch (15) on the battery to “O” or leave it set.
Operating Instructions Vibration Tamper VS-80EPRO transport 7.4.3 Securing the machine If transport in an upright position is not possible, the machine can also be transported lying down. The machine must be secured to a firm, level surface (e.g. pallet). ►...
Operating Instructions Vibration Tamper VS-80EPRO transport 7.4.5 Transporting the battery charger After charging is complete: 1stDisconnect the charger from the power supply. 2ndDisconnect the charger from the charging box. 3.Wind up the charging cable, do not twist it or bend it excessively.
Page 53
Operating Instructions Vibration Tamper VS-80EPRO transport Store the battery under the following conditions: ► Protect the battery immediately after disconnecting it from the machine or the battery charging box. ► Store the battery separately from the machine. ► Store the battery at a capacity of approx. 40 – 60%.
Operating Instructions Vibration Tamper VS-80EPRO commissioning 8 Commissioning A NOTICE! Assembly and commissioning are carried out exclusively by the operator, in compliance with the following instructions. Safety instructions for assembly and commissioning WARNING! Dangers due to incorrect assembly and commissioning! Installation work and initial commissioning require trained operating personnel.
Operating Instructions Vibration Tamper VS-80EPRO commissioning test before commissioning ► Unpack the machine and – if delivered on a pallet – set it up and secure it against falling over. ► Check the entire machine and components for external damage.
Operating Instructions Vibration Tamper VS-80EPRO commissioning 8thDisconnect the charger from the charging box. Fig. 16: Charging the battery A NOTICE! Do not store the battery in the charging box, but separately. 8.3.2 Inserting the battery WARNING! A short circuit between the battery terminals can result in fire, electric shock or personal injury.
Operating Instructions Vibration Tamper VS-80EPRO service A NOTICE! If you have any questions or problems before commissioning, you can contact us by email: info@lumag-maschinen.de or by phone at +49 8571/ 92 55 6-0. 9 Operation Safety instructions for use WARNING!
Page 58
Operating Instructions Vibration Tamper VS-80EPRO service DANGER! Danger to life from electric current! Touching live parts will result in death. Damage to the insulation or individual components can be life- threatening. – Before carrying out maintenance, cleaning or repair work, switch off the electrical power supply and secure it against being switched on again.
Operating Instructions Vibration Tamper VS-80EPRO service preparation for deployment Check: ► Battery and machine for condition (-Charging the battery 8.3.1) ► Ramming system for sufficient lubrication (-Check oil level / refill oil 10.4.1) ► Screw connections between tamping foot and plate for tight fit ►...
Operating Instructions Vibration Tamper VS-80EPRO service STOP (press button down). operate the machine WARNING! Danger of crushing! During operation, the moving parts can crush body parts! – When working, ensure that the machine is guided correctly and do not work in spaces that are too confined.
Operating Instructions Vibration Tamper VS-80EPRO service operate the machine ► If the machine is not guided correctly, it may slip or tip over during operation. Hold the machine by the guide bar with both hands and tilt it slightly forward. Never let go of the guide bar when compacting.
Operating Instructions Vibration Tamper VS-80EPRO service CAUTION! Risk of injury if the machine tips over! Secure the machine against tipping over, falling or slipping. (Example -Lashing the machine 7.4.3) Remove the battery Remove the battery Allow the machine to come to a complete stop.
Operating Instructions Vibration Tamper VS-80EPRO maintenance 10 Maintenance 10.1 Safety instructions for maintenance WARNING! Risk of injury due to improper maintenance! Improper maintenance can result in serious injury. – Maintenance work may only be carried out by trained personnel authorized by the operator.
Page 64
Operating Instructions Vibration Tamper VS-80EPRO maintenance WARNING! Risk of burns from contact with hot surfaces! Crankcases with engine and guide cylinders can become very hot after a short time, which can lead to minor or severe burns if they come into contact with unprotected skin.
Operating Instructions Vibration Tamper VS-80EPRO maintenance – Observe the manufacturer’s safety data sheet. – Avoid spillage and misting. – Do not eat, drink or smoke while working. – Avoid contact with skin and eyes. CAUTION! Health damage caused by unhealthy posture! Incorrect lifting of heavy components and unnatural posture while working can cause health problems.
Operating Instructions Vibration Tamper VS-80EPRO maintenance 10.4 Maintenance plan The following sections describe the maintenance work required to ensure optimal and trouble-free operation. ► If increased signs of wear on the components are detected during regular inspections, shorten the maintenance intervals based on the actual signs of wear! ►...
Operating Instructions Vibration Tamper VS-80EPRO maintenance 10.4.1 Checking the oil level / adding oil WARNING! Danger of burns! The engine and parts (e.g. cooling fins) heat up considerably during operation. Observe cooling times. – wear heat-resistant work gloves A NOTICE! Do not overfill the ramming system with oil! Too much oil can reduce performance and damage the ramming system.
Operating Instructions Vibration Tamper VS-80EPRO maintenance 4thAdd fresh oil gradually up to the thread of the inspection opening. 5thScrew the oil sight glass back on, but do not tighten it (if necessary, remove any dirt and dispose of it in an environmentally friendly manner).
Operating Instructions Vibration Tamper VS-80EPRO maintenance Oil change: 1stRemove dirt from the area of the oil sight glass (6). 2ndHave a suitable container (a) ready for changing the oil. 3.Unscrew the oil sight glass. 4thClean the thread on the oil sight glass and wrap it with Teflon tape.
Operating Instructions Vibration Tamper VS-80EPRO maintenance 10.5 Maintenance log The required maintenance intervals depend on the intensity of use of the machine at the operator's place of use and the resulting actual signs of wear. In order to be able to adapt the maintenance intervals to these conditions...
Operating Instructions Vibration Tamper VS-80EPRO maintenance 10.7 Measures after maintenance After completing maintenance work, perform the following steps before switching on: Check that all previously loosened screw connections are tight. Check that all previously removed guards and covers are properly reinstalled.
Operating Instructions Vibration Tamper VS-80EPRO disorders 11 disorders 11.1 Safety instructions for troubleshooting 11.1.1 Safety requirements WARNING! Risk of injury due to improper troubleshooting! Improper execution of troubleshooting work can lead to serious injuries. – Repair work may only be carried out by trained personnel authorized by the operator.
Operating Instructions Vibration Tamper VS-80EPRO disorders 11.1.2 Behavior in case of disruptions In the event of faults that pose an immediate danger to persons or property, immediately initiate an emergency stop. safety devices 4.16). Switch off all power supplies and secure them against being switched on again (remove the battery).
Operating Instructions Vibration Tamper VS-80EPRO disorders 11.2 Fault table – machine Possible cause removal staff Disturbance Machine cannot be battery level low operator charging the battery started Insert the battery correctly into Battery is not properly seated in the the machine...
Operating Instructions Vibration Tamper VS-80EPRO disorders 11.4 Troubleshooting table – Battery charger Possible cause removal staff Disturbance Battery is not charging Connector plug not operator Connect the charger to the connected properly charging box correctly Power plug is not charger to the...
Operating Instructions Vibration Tamper VS-80EPRO Attachment 12.2 Accessories (optional) WARNING! Risk of injury due to incorrect accessories and spare parts! Using non-original accessories or spare parts may result in injury or damage to the machine. – Always use only original parts.
Operating Instructions Vibration Tamper VS-80EPRO list of figures 13 List of Figures Fig. 1: Overview of the VS-80EPRO vibratory rammer – front and rear view ............6 Fig. 2: Scope of delivery ................................7 Fig. 3: Emergency stop device ............................32 Fig. 4: Example of a warning sign to prevent re-activation ................34 Fig.
Page 82
Tab. 9: Labels on the battery charger ........................35 Tab. 10: Labels on the battery ............................37 Tab. 11: Technical data VS-80EPRO ........................40 Tab. 12: Technical data battery ..........................40 Tab. 13: Technical data of battery charger ........................ 41 Tab.
Need help?
Do you have a question about the VS-80EPRO and is the answer not in the manual?
Questions and answers