Related Manuals for Lumag RP-i25N
Summary of Contents for Lumag RP-i25N
- Page 1 Translated from German to English - www.onlinedoctranslator.com RP-i25N Art. No.: RPi25N original operating instructions vibrating plate RP-i25N www.lumag-maschinen.de...
- Page 2 OVERVIEW OVERVIEW 1. GENERAL 1.1 Information on the operating instructions 1.2 Limitation of Liability 1.3. Copyright 2. INTENDED USE 3. OPERATING HOURS RESTRICTION 4. ENVIRONMENT 5. SAFETY 5.1 Warnings 5.2 Operational safety 5.3 Safe handling of operating materials / refueling 5.4 Service security 5.5 Residual risks and protective measures 5.6 Behavior in an emergency...
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Page 3: Limitation Of Liability
GENERAL 1. GENERAL 1.1 INFORMATION ON THE OPERATING INSTRUCTIONS This operating manual provides important information on handling vibratory plates. The prerequisite for safe working is correct compliance with all specified safety instructions and handling instructions. In addition, the local accident prevention regulations and general safety regulations applicable to the area of application of the machine must be observed. -
Page 4: Intended Use
LUMAG accepts no liability. Any use of the machine that goes beyond the intended use and/or in any other way can lead to dangerous situations! LUMAG GmbH will indemnify itself against the consequences of any claims that result from non-compliance with these regulations. - Page 5 OPERATING HOURS RESTRICTION ENVIRONMENT / SAFETY 3. OPERATING HOURS RESTRICTION In residential and small settlement areas or on the premises of hospitals and care facilities, vibrating plates may not be operated all day on Sundays and public holidays, or on working days from 8 p.m.
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Page 6: Operational Safety
SECURITY 5.1 WARNINGS Warning notices are marked with symbols in this manual. Notes relating to your personal safety are highlighted with a warning triangle; notices relating solely to property damage are shown without a warning triangle. The instructions must be strictly followed to avoid accidents, personal injury and property damage. -
Page 7: Operator's Responsibility
SECURITY In addition, he must train the staff at regular intervals and inform them about the dangers involved in using the machine. Furthermore, the operator is responsible for ensuring that the machine is always in technically perfect condition. operator's responsibility Only trained persons may start, operate and switch off the machine. - Page 8 SECURITY Use the machine only for the purposes stated in point 2 “Intended use”. An untrained person must not operate this machine. The operator of this machine must be familiar with the risks and dangers associated with its operation. Do not touch the engine or muffler while the engine is running or immediately after it has been turned off.
- Page 9 SECURITY Always ensure that the machine is stable and cannot tip, roll, slip or fall during operation. Keep hands, feet, loose clothing and body jewelry away from moving or rotating machine parts. Long hair must not be worn loose (wear a hair net). Risk of serious injury from being pulled in or crushed! Take breaks from work in good time.
- Page 10 SECURITY – Gas, water or communication lines in the work area. Do not transport the machine while it is running. Store the machine properly when not in use. After use, store the cooled machine in a locked, clean, frost-free and dry place that is inaccessible to children. 5.3 SAFE HANDLING OF OPERATING MATERIALS / REFUELLING Combustion engines pose a particular danger during operation and when refueling.
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Page 11: Service Security
SECURITY Fuels cannot be stored indefinitely. Only buy as much as you plan to use in a few months. Do not use old fuel! Transport and store fuel and oil only in approved and marked canisters. Do not transport or store fuel and oil near flammable or easily combustible materials, sparks or open flames. - Page 12 Maintenance and repair work may only be carried out as described in this manual. All other work must be carried out by a specialist workshop or LUMAG service workshop. Work on the electrical system may only be carried out by qualified electricians.
- Page 13 SECURITY neglect of ergonomic principles Negligent use of personal protective equipment (PPE) Careless use or omission of personal protective equipment can result in serious injury. → Wear prescribed protective equipment. Human behavior, misconduct → Always be fully concentrated on all work. residual risk - Can never be ruled out.
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Page 14: Explanation Of Symbols
SECURITY Other hazards Slipping, tripping or falling of persons On unstable surfaces, you may cause injury by tripping. → Be aware of obstacles in the work area. Always ensure you have a secure footing and wear safety shoes. 5.6 BEHAVIOR IN AN EMERGENCY If an accident occurs, initiate the necessary first aid measures and request qualified medical assistance as quickly as possible. - Page 15 SECURITY Warning!Special care and attention. The machine can cause serious injuries! Read and follow the operating instructions and safety instructions before commissioning. Otherwise, the risk of injury to the operator and other persons increases. Wear eye and hearing protection. Helmets are mandatory to protect against flying debris.
- Page 16 SECURITY running direction (forward/backward) Water sprinkling for asphalt work or to minimize dust compression pressure 25000N, 25kN or 2,500 kg nameplate Equipped with model name, year of manufacture and serial number. Please always state this information when ordering spare parts or for service information.
- Page 17 PART NAME 6. PART NAME vibrating plate RP-i25N guide bar Shift bar (forward and reverse) Central suspension drive motor console base plate Drain plug for excitation oil Belt guard / drive belt protective frame drawbar gas control lever water tank function The motor drives the exciter via a drive belt.
- Page 18 PART NAME LONCIN G200F gasoline engine Fig. 1 Engine switch (ignition switch) Recoil starter (recable starter) Recoil starter choke lever fuel tap air filter spark plug muffler throttle Fig. 2 tank cap fuel tank oil drain plug oil filler plug with dipstick air filter...
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Page 19: Machine Transport
MACHINE TRANSPORT 7. MACHINE TRANSPORT Before transporting the machine or storing it indoors, allow the engine to cool down to avoid burns and to eliminate the risk of fire. Furthermore, make sure that people are not endangered by the machine tipping over or slipping or by machine parts flying up or down. -
Page 20: Before First Use
STORAGE 8. STORAGE DANGER Do not store the machine with fuel in an unventilated area where fuel vapors can come into contact with flames, sparks, pilot lights, or other sources of ignition. If the machine is not to be used for more than 30 days, the following storage steps should be taken. -
Page 21: Engine Oil
BEFORE FIRST USE FUEL 10. REFUELLING You may only carry out the work described in this chapter after you have read and understood the safety instructions. It concerns your personal safety! 10.1 ENGINE OIL DANGER! The engine oil has been drained for shipping. Failure to refill the oil pan with oil before starting the engine will result in permanent damage and void the engine warranty. - Page 22 FUEL 10.2 GASOLINE DANGER Health and explosion hazards from combustion engines The engine exhaust contains poisonous carbon monoxide. Being in an atmosphere containing carbon monoxide can lead to unconsciousness and death. Do not run the engine in an enclosed area. Keep the engine away from heat, sparks and flames.
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Page 23: Refueling The Machine
FUEL Fill beyond the fuel filler neck. ■ Keep gasoline away from sparks, open flames, pilot lights, heat sources and other sources of ignition. ■ If fuel is spilled, wait until the vapors have dissipated before starting the engine. petrol ■... -
Page 24: Preparation For Use
COMMISSIONING 11. COMMISSIONING 11.1 PREPARATION FOR USE Before starting the activity and after 4 hours of use: ■ Check oil level and fuel, top up if necessary. ■ Check the condition of the air filter, the fuel lines and connections for leaks and mechanical damage, and the fuel tank for cracks and leaks. -
Page 25: Drive Motor
COMMISSIONING Warning of hot surfaces! The exhaust and other engine parts become very hot during operation. Never touch the hot engine. Keep a safe distance from hot surfaces and keep children away from the running engine. 11.2 DRIVE MOTOR The engine is operated by an ignition switch (ON/OFF switch) located below the fuel tank. The engine speed is controlled by an automatically controlled throttle control lever located on the drawbar. - Page 26 COMMISSIONING Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 11.4 STOPPING THE ENGINE (Fig. 1 - 3) 1. Set the throttle lever (9) to the idle position SLOW slide to the right. Let the engine idle for a minute or two. 2.
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Page 27: Operation
COMMISSIONING A NOTICE Stopping the engine suddenly at full throttle can cause engine damage. 11.5 OPERATION The vibrating plate is equipped with a centrifugal clutch, so that the transmission is not driven at idle speed. As the speed increases, the clutch engages and the transmission begins to rotate. - Page 28 COMMISSIONING 4. On level surfaces the machine moves forward quite quickly. On uneven surfaces or slopes a slight forward pressure on the handlebar is required to move the machine forward. 5. When reversing, the operator must guide the machine from the side to avoid being crushed between the tiller end/machine and an obstacle.
- Page 29 TO B N B E A HÖ M R E COMMISSIONING ■ If the soil is so dry that the machine kicks up dust when compacting, you should add some moisture to the soil. This improves compaction. This also means less service is required on the air filter.
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Page 30: Maintenance
The manufacturer accepts no liability for damage caused by changes or modifications to the machine. To ensure safe and reliable operation, only original LUMAG spare parts may be used. The maintenance work for the engine is listed in the enclosed operating instructions. - Page 31 MAINTENANCE 12.1 MAINTENANCE 1. Turn off the engine and let it cool down. The throttle lever is in the SLOW position. , in the idle position. 3. Always remove the spark plug connector. This will prevent accidental starting. 4. Inspect the general condition of the machine. The machine is exposed to vibrations during operation.
- Page 32 MAINTENANCE maintenance plan Please carry out and adhere to these maintenance tasks regularly to avoid damage and to ensure that the safety devices function properly. Failure to observe this may result in accidents! Each After All 2 Every Daily weeks month or year or Task...
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Page 33: Changing The Engine Oil
MAINTENANCE 12.2 CHANGING THE ENGINE OIL Park the machine on a level surface and switch off the engine. For a smooth oil change, the engine should be warmed up to ensure quick and complete draining. 1. Make sure the fuel tank cap is securely tightened. 2. -
Page 34: Air Filter
MAINTENANCE 12.3 AIR FILTER The air filter (6) is equipped with two air filter inserts. Frequent cleaning of the air filter prevents carburetor malfunctions. Clean the air filter and change the air filter inserts 1. Unscrew the wing nut, remove the air filter cover and check for holes or cracks. Replace any damaged element. -
Page 35: Spark Plug
MAINTENANCE 12.4 CLEANING THE SETTLEMENT CUP 1. Turn off the fuel tap. 2. Unscrew the settling cup (19) and radial sealing ring (18), clean thoroughly in non- flammable solvent and allow to dry. 3. Screw both parts back on. 4. Open the fuel tap and check for leaks. heel cup 12.5 SPARK PLUG The exhaust becomes very hot during operation and remains hot for some time after the... -
Page 36: Engine Speed Adjustment
MAINTENANCE A NOTICE A loose spark plug can overheat and damage the engine. And over-tightening the spark plug can damage the threads in the cylinder head. 12.6 ENGINE SPEED ADJUSTMENT A NOTICE Operating the disk at a higher speed than recommended in the "Technical Data" may cause disk and motor damage. - Page 37 MAINTENANCE 10-15 mm drive belt DANGER! Make sure that the clutch pulleys (b) and exciter pulleys (c) are aligned. Place a straight edge on the exciter pulley and move the motor until both pulleys are parallel. 12.8 LUBRICATION OF THE EXCITER Check oil level Check the oil level in the exciter every 50 hours of operation.
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Page 38: Maintenance / Accessories
MAINTENANCE / ACCESSORIES changing the exciter oil A NOTICE DO NOT overfill. Too much oil in the exciter can reduce performance and damage the drive belt. ATTENTION! To protect the environment, place a plastic sheet and a container under the machine to collect the oil that flows out. When disposing of used oil, please observe the relevant environmental protection regulations. -
Page 39: Troubleshooting
TROUBLESHOOTING 14. TROUBLESHOOTING Before any troubleshooting ■ Switch off the engine ■ Wait for the machine to stop ■ Remove the spark plug connector Caused remedy Disturbance Gas regulation incorrectly Install gas regulation correctly. installed. Ground is too wet, the plate Allow drying time. -
Page 40: Technical Data
TECHNICAL DATA CUSTOMER SERVICE 15. TECHNICAL DATA Model RP-i25N drive motor 1-cylinder 4-stroke OHV petrol engine rated power 3600 engine speed 1/min cm³ displacement fuel unleaded regular gasoline fuel tank capacity SAE 10W-30 or 10W-40 engine oil ~ 0.6 engine oil content... -
Page 41: Warranty / Guarantee
Please clearly label the shipping box with the SERVICE NUMBER to ensure quick identification. Warranty work is only carried out by our LUMAG service workshop. Defects that occur within the warranty period due to material or manufacturing errors must be remedied by repair if they have arisen despite proper operation and care of the machine. -
Page 42: Ec Declaration Of Conformity
Phone: +49 8571 / 92556-0 Fax: +49 8571 / 92556-19 that the product Designation: Vibrating plate (compaction machine) Type designation: RP-i25N meets the essential protection requirements of the above-mentioned EC directives. Conformity is based on the following standards: DIN EN 500-4:2011... -
Page 43: Components Of The Machine
COMPONENTS OF THE MACHINE 15. COMPONENTS OF THE MACHINE machine unit... - Page 44 LUMAG GmbH Rudolf-Diesel-Str. 1a D-84375 Kirchdorf a.Inn Telephone: +49 8571 / 92556-0 Fax: +49 8571 / 92556-19 www.lumag-maschinen.de Status: 11/2019 - RPi25N_v2...
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