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Summary of Contents for SEW-Eurodrive MOVIFIT FC/MC
- Page 1 *21306192_1114* Drive Technology \ Drive Automation \ System Integration \ Services Manual MOVIFIT ® FC/MC – Application Module Cam Positioning Edition 11/2014 21306192/EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Contents Contents General information ........................5 About this documentation ....................5 Structure of the safety notes ..................5 1.2.1 Meaning of signal words ................. 5 1.2.2 Structure of section-related safety notes ............5 1.2.3 Structure of embedded safety notes ............... 6 Right to claim under warranty .................. - Page 4 Contents Operation and diagnostics ..................... 29 Control via fieldbus with 1 process data word .............. 29 7.1.1 Monitor mode ....................29 7.1.2 Control mode ....................30 Control via fieldbus with 3 process data words ............31 7.2.1 Monitor mode ....................31 7.2.2 Control mode ....................
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Page 5: General Information
General information About this documentation General information About this documentation This documentation is an integral part of the product. The documentation is intended for all employees who perform assembly, installation, startup, and service work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the system and its operation, as well as persons who work independently on the unit, have read through the entire documentation and understood it. -
Page 6: Structure Of Embedded Safety Notes
General information Right to claim under warranty Hazard symbol Meaning Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1.2.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de- scription of the dangerous action. -
Page 7: Other Applicable Documentation
General information Other applicable documentation Other applicable documentation ® This document supplements the MOVIFIT FC/MC operating instructions and limits the application notes according to the following information. Use this documentation ® only in connection with the MOVIFIT FC/MC operating instructions. Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders. -
Page 8: Safety Notes
Safety notes General Safety notes General The following basic safety notes are intended to prevent injury to persons and damage to property. The user must ensure that the basic safety notes are read and observed. Ensure that persons responsible for the machinery and its operation as well as per- sons who work independently have read through the documentation carefully and un- derstood it. -
Page 9: Designated Use
Safety notes Designated use • Knowledge of the relevant safety regulations and laws. • Knowledge of all other standards, directives and laws named in this documenta- tion. The above-mentioned persons must have the express authorization of the company to operate, program, configure, label and ground units, systems and circuits in accord- ance with the standards of safety technology. -
Page 10: System Description
System description Area of application System description Area of application The application module is based on the "rapid/creep speed positioning" principle and can be used in the following applications: • Roller and chain conveyors • Lifting table applications • Rotary table applications The following operating modes are supported: •... -
Page 11: Operating Modes
Operating modes Feed-in / feed-out Operating modes Feed-in / feed-out 4.1.1 Operating principle The following figure shows a typical application example of the "rapid/creep speed po- sitioning" principle. 9007199704202507 In this roller conveyor, longer track sections are subdivided into segments. ®... -
Page 12: Operating Mode "Feed-In
Operating modes Feed-in / feed-out Decentralization of positioning takes load off the central controller. The independence of bus runtimes allows for a high degree of positioning accuracy. This ensures a quick, segment-wise transfer of the conveyed material. Stop 9007199704348043 [1] Sensor "Stop CCW" / item control CW [A] Rapid movement [2] Sensor "F/S CCW"... -
Page 13: Operating Mode "Feed-Out
Operating modes Feed-in / feed-out Setpoint selec- Setpoint source tion Creep speed • Fieldbus 1PD Set during startup. • Fieldbus 3PD Set during startup. • Fieldbus 6PD Set via "PO3 creep speed". Acceleration ramp • Fieldbus 1PD Set during startup. •... -
Page 14: Lifting/Rotating
Operating modes Lifting/rotating Lifting/rotating 4.2.1 Operating principle The following figure shows a typical application example of a lifting station. 9007199704825483 For rotating and lifting, positioning is performed according to the same principle as for inward conveyance. Once positioning in one direction has been performed, however, the drive cannot be started in the same direction again. -
Page 15: Functional Description
Operating modes Lifting/rotating Stop 9007199704833547 [1] Sensor "Stop CCW" / item control CW [A] Rapid movement [2] Sensor "F/S CCW" [B] Slow movement [3] Sensor "F/S CW" [4] Sensor "Stop CW" / item control CCW 1) F/S = Rapid/creep speed 4.2.2 Functional description Functional description... -
Page 16: Jog Mode
Operating modes Jog mode Setpoint selec- Setpoint source tion Deceleration ramp • Fieldbus 1PD Set during startup. • Fieldbus 3PD Read from "PO3 ramp". • Fieldbus 6PD Read from "PO5 ramp down". Stop ramp • Fieldbus 1PD Set during startup. •... - Page 17 Operating modes Jog mode Setpoint selec- Setpoint source tion Deceleration ramp • Fieldbus 1PD Set during startup. • Fieldbus 3PD Read from "PO3 ramp". • Fieldbus 6PD Read from "PO5 ramp down". ® Manual – MOVIFIT FC/MC – Application Module Cam Positioning...
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Page 18: Cycle Diagrams
Cycle diagrams Feed-in/feed-out Cycle diagrams Feed-in/feed-out The following figure shows the actual speed of the drive against the status of the input and output signals during feed-in or feed-out conveying. 9007199704374795 Actual speed "Mode" input signal "Start" input signal "Positive" input signal "Start detected"... -
Page 19: Lifting/Rotating
Cycle diagrams Lifting/rotating Lifting/rotating The following figure shows the actual speed of the drive against the status of the input and output signals during lifting or rotating. [10] [11] [12] [13] 450530955 n Actual speed "Sensor stop CW" input signal [1] "Mode"... -
Page 20: Jog Mode
Cycle diagrams Jog mode Jog mode The following figure shows the actual speed of the drive against the status of the input and output signals in jog mode. 450541579 Actual speed [1] "Mode" input signal [2] "Positive" input signal [3] "Negative" input signal [4] "Rapid speed active"... -
Page 21: Startup
Startup Preparing startup Startup Preparing startup Perform the following steps before startup: ® 1. Connect MOVIFIT FM/MC to your PC or laptop. 2. Install MOVITOOLS ® MotionStudio engineering software on your PC or laptop. 3. Start MOVITOOLS ® MotionStudio engineering software. ®... - Page 22 Startup Starting the application module 18014398960667659 Description Use this button to open the online help. From this group, choose the motor which is to be started up. From this group, read the following data of the loaded and new MOVI‑PLC ®...
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Page 23: Commencing Startup
Startup Commencing startup Commencing startup Proceed as follows: 1. Click the [Startup] button of the "Start" window (see chapter "Starting the applica- tion module"). ð The following window is displayed. The window shows the number and order of the startup steps. 9007199705935243 Description Click on the button in this group to switch to the window for selecting the type... -
Page 24: Process Data Configuration
Startup Process data configuration Process data configuration Proceed as follows: 1. Click the [Startup] button of the "Startup" window in the "Process data configura- tion" group (see chapter "Commencing startup"). ð The following window is displayed. 9007199705943051 Description In this group, select the control type of the application module. In this group, you can configure an extended process data word. -
Page 25: Configuring Monitoring Functions
Startup Configuring monitoring functions Configuring monitoring functions The following window is displayed. In this window, different monitoring functions can be activate or set. 9007201299070859 Description In this group, you can change the logic (NC contact/NO contact) of the follow- ing sensors: •... -
Page 26: Setting Setpoints
Startup Setting setpoints Description Enter the maximum time interval between start signal and the tripping of the sensor "stop" in this edit box. Range of values: 0... 0... 1000000 ms (0 = inactive). Use this button to set the fields to their default settings. Use this button to go to the next step. - Page 27 Startup Setting setpoints Description Enter the acceleration ramps for all acceleration phases in [ms] in this edit box. Range of values: 0... 2000... 20000 ms. The acceleration ramp times are based on a setpoint step change of: • 3000 rpm for 2-pole motors •...
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Page 28: Downloading The Program
Startup Downloading the program Downloading the program The following window is displayed. 9007199706349451 Description In this group, the following data of the loaded and new MOVI‑PLC ® program are displayed: • Part number • Version • Release By activating this check box, the MOVI‑PLC ®... -
Page 29: Operation And Diagnostics
Operation and diagnostics Control via fieldbus with 1 process data word Operation and diagnostics Control via fieldbus with 1 process data word 7.1.1 Monitor mode When selecting control via fieldbus with 1 process data word, the following window opens after the program has been transferred successfully. [15] [14] [13]... -
Page 30: Control Mode
Operation and diagnostics Control via fieldbus with 1 process data word Description [10] Use this button to switch to the diagnostics view (see chapter "S12 diagnos- tics"). INFORMATION If the radio button "S12 diagnostics" is not checked in the process data configuration, this button is not displayed (see chapter "Process data configuration"). -
Page 31: Control Via Fieldbus With 3 Process Data Words
Operation and diagnostics Control via fieldbus with 3 process data words Control via fieldbus with 3 process data words 7.2.1 Monitor mode When selecting control via fieldbus with 3 process data words, the following window opens after the program has been transferred successfully. [16] [15] [14]... -
Page 32: Control Mode
Operation and diagnostics Control via fieldbus with 3 process data words Description [10] Use this button to switch to the diagnostics view (see chapter "S12 diagnos- tics"). INFORMATION If the radio button "S12 diagnostics" is not checked in the process data configuration, this button is not displayed (see chapter "Process data configuration"). -
Page 33: Control Via Fieldbus With 6 Process Data Words
Operation and diagnostics Control via fieldbus with 6 process data words Control via fieldbus with 6 process data words 7.3.1 Monitor mode When selecting control via fieldbus with 6 process data words, the following window opens after the program has been transferred successfully. [16] [15] [14]... -
Page 34: Control Mode
Operation and diagnostics Control via fieldbus with 6 process data words Description [10] Use this button to switch to the diagnostics view (see chapter "S12 diagnos- tics"). INFORMATION If the radio button "S12 diagnostics" is not checked in the process data configuration, this button is not displayed (see chapter "Process data configuration"). -
Page 35: Diagnostics With The S12 Safety Option
Operation and diagnostics Diagnostics with the S12 safety option 5. Select the respective edit box in this group [13]. 6. Enter the required setpoint. 7. Confirm the changes by clicking on the button [16]. ð The setpoints are changed. Diagnostics with the S12 safety option 7.4.1 Safety notes The use of the S12 safety option with SLS... -
Page 36: Structure Of Process Data
Operation and diagnostics Diagnostics with the S12 safety option 2. Switch to monitor mode. 3. Click the button [S12 Diag] in monitor mode (see chapter "Monitor mode" of the se- lected control type). ð The following window is displayed. 13179755915 You can read off the S12 diagnostics data in this window. - Page 37 Operation and diagnostics Diagnostics with the S12 safety option Word Function STO active STO error SS1(a) active SS1(c) active SLS0 active SLS1 active SLS2 active SLS3 active FDO-STO FDO-0 FDO-1 Reserved Reserved Reserved Reserved Reserved Word Function S12 status: 0: Init 1: Parameterization 2: Verified 3: Start...
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Page 38: Extended Process Data Word
Operation and diagnostics Extended process data word Extended process data word During process data configuration, you can configure an extended process data word. The extended process data word is set to the following position depending on the fol- lowing process data words that are selected: •... -
Page 39: Data Management
Data management Safety notes Data management Safety notes MOVIFIT ® FC with the following fieldbus interfaces have a data management function: • PROFIBUS • PROFINET • DeviceNet™ • EtherNet/IP™ To enable data management, the application module must be installed on the EBOX This has the following reasons: •... - Page 40 Data management Activating data management 3. To switch to the upload function, click the button [1]. 13176169483 ð The following window is displayed. 9007212430915339 Description If the check box [Auto reload] is checked, the application and device parame- ters are automatically reloaded after a unit replacement. If this check box is checked, the control of the data management via process data is enabled after successful upload.
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Page 41: Structure Of Process Data
Data management Structure of process data Structure of process data The following tables show the structure of the process data words. Process data Designation Extended control word Extended status word Word Function Download dataset Upload dataset Upload data set with auto reload Reserved Reserved Reserved... -
Page 42: Terminal Assignment
Terminal assignment MOVIFIT FC "Technology" function level Terminal assignment MOVIFIT FC "Technolog y" function level MOVIFIT ® FC with "Technology" function level The following table shows the digital inputs of the MOVIFIT ® FC function level "Tech- nology". Input Function DI00 Sensor "F/S CW"... -
Page 43: Process Data
Process data Process data interface with the PLC with 1 process data word Process data 10.1 Process data interface with the PLC with 1 process data word 10.1.1 Overview The following table shows an overview of the process data words for control via field- bus with 1 process data word. -
Page 44: Process Data Interface With The Plc With 3 Process Data Words
Process data Process data interface with the PLC with 3 process data words Word Function Rapid speed active Creep speed active Sequence fault Inverter fault In position CW (top) In position CCW (bottom) 8-15 Inverter/error state 10.2 Process data interface with the PLC with 3 process data words 10.2.1 Overview The following table shows an overview of the process data words for control via field-... -
Page 45: Process Output Data
Process data Process data interface with the PLC with 3 process data words 10.2.2 Process output data The following table shows the process output data from the PLC to the MOVIFIT ® FC/MC for control via fieldbus with 3 process data words. Word Function 1 = Controller in-... -
Page 46: Process Input Data
Process data Process data interface with the PLC with 6 process data words 10.2.3 Process input data The following table shows the process input data from the MOVIFIT ® FC/MC to the PLC for control via fieldbus with 3 process data words. Word Function MOVIFIT... -
Page 47: Process Output Data
Process data Process data interface with the PLC with 6 process data words Process data Designation Digital inputs Output current [%] Reserved Reserved 10.3.2 Process output data The following table shows the process output data from the PLC to the MOVIFIT ®... -
Page 48: Process Input Data
Process data Process data interface with the PLC with 6 process data words 10.3.3 Process input data The following table describes the process input data from the MOVIFIT ® FC/MC to the PLC for control via fieldbus with 6 process data words. Word Function MOVIFIT... -
Page 49: Index
Index Index MOVIFIT ® MC ..........42 Bus system............. 9 Jog mode ............. 16 Configuring the monitoring functions....25 Control Liability ..............6 via fieldbus 1 PD ..........29 Liability for defects ..........6 via fieldbus 3 PD ..........31 Lifting.............. - Page 50 Index Rapid/creep speed positioning......11 Roller conveyor ............ 11 S12 diagnostics Safety notes ............ 35 Use..............35 Safety notes ............8 Data management .......... 39 Designation in the documentation..... 5 General ............. 8 Meaning of the hazard symbols ......5 S12 diagnostics..........
- Page 52 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 76642 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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