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ANADOLU ISUZU NOVOCITI VOLT Introduction And User's Manual

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INTRODUCTION AND USER'S
GUIDE
Revision No: 05
i

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Summary of Contents for ANADOLU ISUZU NOVOCITI VOLT

  • Page 1 INTRODUCTION AND USER'S GUIDE Revision No: 05...
  • Page 2 Symbolic image of the Novociti Volt vehicle...
  • Page 3 The information, illustrations and specifications herein are based on the latest product information available at the time of publication of the manual and are provided by Anadolu Isuzu A.Ş. reserves the right to change without prior notice.

  • Page 4: Table Of Contents

    CONTENTS PAGE 1. INTRODUCTION Chassis number Identity Plate Vehicle Warranty Options Suggestions / Warnings 2. GENERAL INFORMATION Before Driving Starting the Engine Stopping the Engine Opening and Closing Doors Emergency exit CONTROLS AND INDICATORS Front Control Panel Side Control Panel Indicator and Warning Lights Panel Line Board Control Panel 4.
  • Page 5 SAYFA Electrical Electronic System And High Voltage Components Electrical System (Standard Vehicle) Electrical System (Option) Battery System Charging Station System , Filling Cluster Charge End Warning Charging Time Using Cable And Socket For Charging Driver Rating System PDU (Power Distribution Unit) Quick Charge Control Unit (VCCU) Built-in Charger (OBC) DC/DC converter...

  • Page 6: Introduction

    1. INTRODUCTION...
  • Page 7 Symbolic image of the Novociti Volt vehicle...

  • Page 8: Chassis Number

    CHASSIS NUMBER FRONT The chassis number of the vehicle is located on the profile behind the right front wheel. IDENTIFICATION PLATE VEHICLE TYPE APPROVAL NUMBER VEHICLE IDENTIFICATION NUMBER MAX WEIGHT MAXIMUM QATAR WEIGHT MAXIMUM FRONT AXLE WEIGHT MAXIMUM REAR AXLE WEIGHT The identification plate is on the driver's seat platform at the front door entrance.
  • Page 9 VEHICLE IDENTIFICATION NUMBER SYSTEM N N A M 0 B F L A G B 0 0 0 0 0 1 (SAMPLE) PRODUCER (AIOS) ANADOLU ISUZU AUTOMOTIVE 1 - 3 NNA: INTERNATIONAL INDUSTRY AND TRADE JOINT STOCK IDENTITY COMPANY CODE...

  • Page 10: Vehicle Warranty

    VEHICLE WARRANTY The warranty period and conditions of the vehicle are specified in the "Warranty Certificate" supplied with the vehicle. For detailed information about the warranty conditions and situations out of warranty, please refer to the "Warranty Certificate". OPTIONS Apart from the standard features of the vehicle, the following options can also be applied to the vehicle at any time.

  • Page 11: Suggestions / Warnings

    SUGGESTIONS / WARNINGS • For the spare key or in cases where the key is lost, you must report the serial number information on the ignition key to the authorized service, so make a note of the serial number information. •...
  • Page 12 • If a warning light comes on, do not ignore it and continue driving. Note that you must take corrective action by referring to the description of meters, warning lamps and indicator lights. • When the vehicle malfunctions while driving, turn on the hazard warning flashers and immediately pull the vehicle to a safe place where it will not interfere with traffic.
  • Page 13 • These five rules are vital for safe working. The rules must be followed in the order usually specified. • The five safety rules are general to all electrical power systems, regardless of the actual voltage level. Certain lower restrictions may apply for systems with rated voltages up to 1000 V.

  • Page 14: General Information

    2. GENERAL INFORMATION...

  • Page 15: Before Driving

    BEFORE DRIVING Proper maintenance and driving are important not only in extending the service life of your vehicle, but also in the battery and electric motor. Check Daily For safe and comfortable driving, record the distances traveled and the condition of the vehicle while driving.
  • Page 16 Keep The Floor Above The Driver's Seat Clean And Tidy • It is extremely dangerous for empty cans, empty bottles or other items to roll on the floor, as they can get caught under the brake pedal and prevent the brake from being applied.

  • Page 17: Starting The Engine

    STARTING THE ENGINE The main switch must be in the “ON” position. Turn the ignition by turning the ignition key to the “M” position. There is no need for any starting command by turning the ignition key to the "D" position as in diesel vehicles.

  • Page 18: Opening And Closing Doors

    OPENING AND CLOSING THE DOORS There are on/off switches on the front control panel for opening/closing the doors from inside. doors close automatically when the vehicle speed exceeds 5 km/h. Front door opens/closes from outside with remote control. Opening Doors in Emergency Situations There are air release valves on the doors for emergencies.

  • Page 19: Controls And Indicators

    3. CONTROLS AND INDICATORS...

  • Page 20: Front Control Panel

    FRONT CONTROL PANEL KEYS ON THE LEFT SIDE Exterior Mirror Heating Switch The outside rear view mirror heating is activated when the lower part of the key is pressed. It is deactivated when pressed a second time. If the heating is not switched off by the driver, it is automatically switched off after 20 minutes.
  • Page 21 Regenerative Key Pressing the switch deactivates regenerative braking with the brake pedal. Pressing the switch again activates regenerative braking on the brake pedal. Stall Brake Switch If the automatic mode is active, the parking brake will be active in the following conditions;...
  • Page 22 Left Side Keypad Left Side Keypad (Optional)
  • Page 23 Switch, Starter (Option) It serves to start the vehicle's engine when the lower part of the key is pressed. When pressed while the engine is running, it serves to stop the engine if there are suitable conditions. Switch Contact (Option) The ignition is turned on when the ON part of the switch is pressed.
  • Page 24 Parking Light Switch The parking lights come on when the key is pressed. Main Lamp Switch The key is for regulation and there is no function. ASR (ESP/ESC) Revocation Key Used to cancel the ASR (ESP/ESC) system. Rear Fog Lamp Switch The rear fog lamps come on when the key is pressed.
  • Page 25 Motorized Curtain Switch (Option) As long as the lower part of the switch is pressed, the driver's curtain goes down, as long as the upper part of the switch is pressed, the driver's curtain goes up. Pictogram Key (Option) If any of the doors are open when the lower part of the switch is pressed, the pictogram plates will light up.
  • Page 26 Flasher Switch Pressing the lower part of the switch turns on the flasher, pressing the upper part turns the flasher off. When the flasher is on, the indicator lamps on the instrument panel and the function lamp in the key come on and an audible warning is given along with all the vehicle's turn signal lamps.
  • Page 27 Interior Roof Light Switch The vehicle sends a command to activate the interior lighting. ELC Low Drive Switch This switch is used to drive the vehicle at a lower driving level than normal. ELC Right Tilt Switch The vehicle tilts to the right when the key is pressed. Gear Selector (Electric vehicles) The vehicle can be used in automatic and manual mode.
  • Page 28 Yellow Warning Lens (Option) Yellow warning lights up when stop buttons are pressed. The warning lamp becomes deactivated when the door is opened or the cancel button is pressed. Button-Green (Option) When the button is pressed while the ignition is off, the interior lights will turn on for 20 minutes and then turn off automatically.
  • Page 29 Signal and Wiper Arm The lever signals to the left when it is down and to the right when it is up. The first turn will activate the intermittent wipers, the second turn the wipers at normal speed, the third turn the high speed wipers. The sprinkler works when pushed towards the steering wheel.

  • Page 30: Side Control Panel

    Regenerative Brake Lever This lever activates the Regenerative brake. The arm consists of 4 stages. You can adjust the braking amount by pulling the lever towards you. SIDE CONTROL PANEL Handbrake The handbrake system must be air-type and spring-loaded. The handbrake lever is on the left side of the control panel. When the vehicle is stopped, the parking brake lever is pulled back, the lever must be locked in the lower position.

  • Page 31: Indicator And Warning Lights Panel

    INDICATOR AND WARNING LIGHTS PANEL...
  • Page 33 Tell-tale Icon Color Function It is active when there is a fault in the high voltage line. Amber It is the red warning warning coming from the engine control unit. When the left signal is given, the warning is active. Green When the right signal is given, the warning is active.
  • Page 34 Battery Coolant Temperature Warning As soon as the statement that the battery coolant temperature has reached a critical level is seen in the cluster, the vehicle must be stopped immediately and the ignition must be turned off in order to prevent any damage to other parts of the vehicle.
  • Page 35 Brake Pressure Gauges: It shows the value of front brake and rear brake air pressures. 1- Front brake pressure indicator 2- Rear brake pressure indicator Main Monitor door open-close Information about date information information clock information Outdoor temperature information Distance that can be traveled with current capacity Power drawn...
  • Page 36 Rear View Camera Screen The backup camera screen will be on the cluster screen. If the driver wishes, he can activate the rear view camera by pressing the button. Timeouts Screen If there is a problem in the canbus line with the systems specified in the vehicle, it gives a warning.
  • Page 37 Setting Screen Time and date show manually adjusted values on all screens. Language selection Time/Date selection Trip reset Screen brightness selection Stall brake mode selection Language Selection (11 Screen brightness different languages) In selection order to add more languages, the infrastructure is ready in the software.
  • Page 38 DESTINATION INDICATOR ) Optional) NOTE 1. Auto-screen dimming to reduce driver glare and prolong unit life. The dimming feature activates automatically a few seconds after the unit has been left idle. 2. Highlighting of selected function helps the operator to select the required option with ease.

  • Page 39: Vehicle Equipment

    4. VEHICLE EQUIPMENT...

  • Page 40: Driver Seat

    DRIVER SEAT 1- Seat Tilt Adjustment: Seat tilt can be adjusted between 2° and 12°. 2- Shock Absorber Adjustment: It can be adjusted in 4 steps from soft to hard with the damper adjustment button. It changes to hard position upwards and soft position downwards. 3- Height Adjustment: With the height adjustment button, it can be adjusted more or less steplessly with in 100 mm.
  • Page 41 DRIVER SEAT (OPTIONAL)

  • Page 42: Passenger Seats

    PASSENGER SEATS In the standard of the vehicle, there are 25 passenger seats, 4 of which are folding seats. Passenger seats must be upholstered in fabric. There is a wheelchair area opposite the back door for disabled passengers. 21 + 4 (S) 19 + 4 (O)

  • Page 43: Digital Clock

    DIGITAL CLOCK Digital clock and stop text display Hour setting button Minute setting button There is a digital clock at the front of the vehicle. Time and air temperature are displayed alternately on the screen. In addition, when the stop button is pressed, the text “TO STOP”...

  • Page 44: Driver's Side Roller Blind (Option)

    DRIVER'S SIDE ROLLER BLINDS (Option) There is 1 roller blind with manual control on the left window on the driver's side. Up and down movement of the curtain is provided with 1 rope on the roller blind. RADIO & MP3 PLAYER (Option) There is a radio &...

  • Page 45: Heating And Cooling System

    HEATING AND COOLING SYSTEM 1) KEYPAD DEFINITIONS: Rotary Switch K1 Rotary Switch Definition of Function When the ignition is on, the driver's side air routing is checked. Turning The rightmost position is the defogging function for the windshield, the alternator must be running for this function. Rotary Switch K2 Rotary Switch Definition of Function...
  • Page 46 Button S2 Button Definition of Function Short Press The fresh damper flap on the driver's side opens and closes. Long Press Double Click Driver and passenger close the fresh air flap for 10 minutes. (5 sec.) Display shows driver's side Button temperature.
  • Page 47 Button S5 Button Definition of Function Short Press The passenger side fresh air flap opens and closes. Long Press Double Click Clock / room temperature / outside temperature display is selected on the screen. Button combination Button S6 Button Definition of Function Short Press The backup heater is activated.
  • Page 48 AC Smart Special Functions: The following button combinations and special functions are activated. SMOG ACTIVATION: When the driver fresh air button is double clicked, the driver and passenger fresh air inlets are closed for 10 minutes. DISPLAY: Double-clicking the driver's throttle button, the display will select CLOCK / ROOM TEMPERATURE / OUTDOOR TEMPERATURE.

  • Page 49: Setting The Clock

    Air Conditioner Smart Settings: It is possible to make the following settings with the Air conditioning Smart control panel. SETTING THE CLOCK: - The clock can be set with the ignition off. - Press the keys together to enter the time setting. Clock setting is made using the button.
  • Page 50 Error Codes: Sensor errors: Outdoor temperature sensor short circuit error Outdoor temperature sensor open circuit error Suction sensor short circuit error Suction sensor open circuit error Convector front sensor short circuit error Convector front sensor open circuit error Convector back sensor short circuit error Convector back sensor open circuit error Channel sensor short circuit error Channel sensor open circuit fault...
  • Page 51 Air Conditioner Led Panel: Button Definition of Function Outdoor Temperature Indicator Air Distribution Driver Ambient temperature LCD Display (Temperature, Fault Display..) Traveller Manual Fan Speed No connection No connection System Failure Compressor On Convector Heater Ready Pre-Heater Drive Defogger Manual Evaporator Fan Stage Transition from Fresh Air to Indoor Air Function in Operation (AUTO/HEAT/COOL)

  • Page 52: Digital Tachograph (Option)

    DIGITAL TACHOGRAPH (Option) The tachograph records the speed of the vehicle, the time traveled, the distance and other information. Tachograph can assist in achieving economical driving and optimal management of operations. Name Screen Menu buttons Card slot 1 Driver combination button - 1 Driver combination switch- 2 Card slot 2...

  • Page 53: Diagnostic Socket

    Drive combination switch - 2 Press the button briefly. Change the activity. Press and hold the button (at least 2 seconds). Open the card drawer. Card slot 2 Driver 2, who is not currently driving, places the driver card in drawer 2 (crew operation).

  • Page 54: Rear View Camera System (Option)

    IN-CAR CAMERA (OPTION). There are 2 cameras in the vehicle that show the front door and the back door. On the left side of the driver, there is a monitor (Option) on the front panel, thanks to this monitor, the driver can follow the passenger's entrance and exit with the images reflected from the cameras.

  • Page 55: Grab Handle

    DIGITAL LINE PLATE There is 1 digital line plate in the front, side and rear of the vehicle. GRAB HANDLE There are grab handles on the pipes for the passengers in the vehicle to hold on. BUTTONS TO STOP There are three types of stop buttons in the vehicle. Standard For disabled passengers For priority passengers...

  • Page 56: Disabled Passenger Ramp

    WHEELCHAIR AREA There is a special area opposite the rear door for the passenger in a wheelchair to travel safely. DISABLED PASSENGER RAMP There is a manual opening/closing ramp at the rear door for comfortable vehicle entry/exit for disabled passengers in wheelchairs. Using the Ramp When a disabled passenger who wants to get into the vehicle presses the...

  • Page 57: Steering Adjustment

    STEERING ADJUSTMENT Steering is inclined and telescopic. For this adjustment, pull the lever on the left under the steering wheel towards you. When the desired position is reached, the lever is pushed back. HORN The horn sounds when the center of the steering wheel and the horn button on the turn signal lever are pressed.
  • Page 58 Passenger Counting System Counts the number of passengers on the vehicle when the door is opened. It depends on the SPM system. First Aid kit (Option) There is 1 first aid kit bag in the vehicle. Button On-Off (Option) Under the wiper is the front door open button. When the button is pressed outside the vehicle with the ignition off, the front door opens.

  • Page 59: Electrical Electronic System And High Voltage Components

    ELECTRICAL ELECTRONIC SYSTEM AND HIGH VOLTAGE COMPONENTS The locations of the electronic and power group components on the vehicle are as follows. It can be easily accessed by opening the engine cover at the rear of the vehicle. CAUTION! Never touch the electrical electronic system and high voltage components. No intervention should be made by authorized personnel / service.

  • Page 60: Electrical System (Standard Vehicle)

    High voltage! Vital danger! • Never touch the HV cables or HV connections without first making sure that there is no voltage! • The device may only be connected by a qualified electrician! • Security installations should never be bypassed or bypassed! Any malfunction that occurs can lead to life-threatening consequences! •...

  • Page 61: Battery System

    Battery Capacity: 211 kWh Battery Capacity: 268 kWh NovoCITI VOLT is extremely safe with its technological battery system. The high voltage battery unit is the energy storage device for the electric motor. The high voltage battery is charged when the electric machine is operated as an alternator.
  • Page 62 • Maintenance should be performed by professionals with battery expertise and safety training. • The connection between packages should be made with anti-loosening device to prevent loosening, aging and jamming. • Avoid any short circuit during the connection process. • All connections must be made under clear instruction, any guesswork and vague attempts are strictly prohibited.

  • Page 63: Cluster Charge End Warning

    CHARGING STATION SYSTEM AND FILLIN Charge Type: AC Type 2 / DC Type 2. Charging Power: AC Plug - 22 kW DC Plug - 150 kW. Standard tool Option Charging Time: 150 kW – up to 2 hours | up to 2.5 hours 22 kW –...

  • Page 64: Charging The Vehicle

    CHARGING THE VEHICLE Position the vehicle so that it can charge near the charging station. The main switch should be in the "ON" position as in the photo. The ignition switch should be in the "OFF" position. Open the cover on the left rear of the vehicle with the key and remove the socket covers for charging.
  • Page 65 If the plug symbol on the top right of the display screen lights up red, it means that the vehicle is plugged into the charger. If the red light is not on, the vehicle will not be charged, contact the nearest authorized service. You can monitor the vehicle's instantaneous charge power, battery charge speed, full charge time and occupancy rate while the vehicle is charging, from the display screen.

  • Page 66: Pdu (Power Distribution Unit)

    USING CABLES AND SOCKETS FOR CHARGING During the charging process, the CCS type 2 DC charging cables are locked in place electromechanically via a locking actuator integrated into the vehicle charging port. The charging cables comply with the IEC 62196-3 standard and are VDE certified. The charging cable you will use to charge your vehicle must comply with IEC 62196-3 and DIN EN 50620 standards.
  • Page 67 FAST CHARGING CONTROL UNIT (VCCU) It is the unit that not only controls the high speed charge in the vehicle but also manages the batteries. Electrical properties voltage measurement 20-28 V DC Rated current 20 A Test voltage 1000 V / 60 sec. Environmental features −40 to +90 °C (3000 h) Temperature range...

  • Page 68: Built-In Charger (Obc)

    BUILT-IN CHARGER (OBC). It is the on-board charging unit that allows the vehicle to be charged with AC (3 phase) voltage. Below is a brief overview of the NLG6 charger's performance and versatility. As you read this guide, you will find details about individual properties. •...
  • Page 69 Alerts on the Device Warning signs are placed on the device to warn the user against possible dangers. If one of these warning signs is lost or illegible due to wear and tear, it must be replaced immediately. Basic Function The NLG6 converts 1- or 3-phase alternating current to direct current and provides galvanic isolation between the public AC grid and the electric vehicle's HVDC system.
  • Page 70 Voltage dependent control of 1-phase and 3-phase charging NLG6 provides 3-phase charging for battery voltage ≥ 310 V to ≤ 430 V at maximum. 22kW. Outside this range, single-phase charging max. 7kW. A delay is programmed for this transition threshold, which defines the following transition point. If the battery voltage is <...
  • Page 71 Overview of Major Structural Components 1. Coolant inlet connection 2. Body cover 3. HV warning label 4. Holes for attachment clips 5. LV plug 6. Pressure compensating membrane 7. Power plug 8. DC plug (code A) 9. Device mounting / Screw point 10.

  • Page 72: Dc/Dc Converter

    DC/DC CONVERTER It is the unit that converts high voltage (600V) to low voltage (24V) for the supply of 24 Volt batteries in the vehicle. DC/Dc charges the energy from the vehicle's HV battery pack by sending it to the vehicle's 24V battery pack. The DC/Dc will be controlled by the VMU by following the energy capacity of the vehicle's 24V battery pack.

  • Page 73: Electric Radiator

    ELECTRIC RADIATOR Radiator and radiator fans, motor on the vehicle, motor driver, Dc to Dc, On board charger etc. It is used for the cooling of liquid-cooled equipment. HIGH VOLTAGE HEATERS (HV HEATER) They are high voltage heaters that feed the heating system that heats the interior of the vehicle and there are 2 on the standard vehicle.

  • Page 74: Electric Motor

    ELECTRIC MOTOR Drive Type Battery Electric Vehicle Type Electric Traction Motor Model TM4 HV2200 Max Power 255 kW Max Torque 2355 Nm TM4 LSMxxxC motor technology uses permanent magnets to deliver high efficiency. The motor topology is based on an inverted rotor technology that maximizes the use of magnets and reduces the amount of material.

  • Page 75: Engine Control Unit (Mcu)

    ENGINE CONTROL UNIT (MCU) The electric motor system is operated via the CAN message exchange between the Motor Control Unit (MCU) and the Vehicle Management Unit (VMU). The VMU is responsible for the user interface and also interfaces with the Battery Management System (BMS) / Power Distribution Unit (PDU) and all other components involved in the vehicle architecture.
  • Page 76 • Applying excessive torque or speed when the engine is cold can adversely affect component durability. • When the engine is used in an environment where the ambient temperature is below 0 °C, it is recommended to avoid excessive speed or torque and to follow a normal driving cycle for the first few minutes until the engine has had a chance to warm up.

  • Page 77: Batteries

    Electric Motor Cooling TM4 system cooling management algorithms are based on complex thermal modeling that optimizes system performance while maintaining system integrity and durability. The cooling requirements of the engine and MCU are met by CAN signals. Working with the maximum coolant flow set for each component, these signals provide the information needed to maintain the required coolant flow and require no driver input or interaction.

  • Page 78: Tire Inflator Set

    TIRE INFLATOR SET The tire inflation port is located in the side control console, to the left of the driver. The port is accessed by manually removing the cover. The vehicle air supply port is accessed through the maintenance cover located behind the left front wheel of the vehicle.

  • Page 79: Electronic Brake System (Ebs)

    ELECTRONIC BRAKE SYSTEM (EBS) EBS (Electronic Brake System) is a system that adds electronic signals to the brake air control system (sent when the brake pedal is pressed) to improve air brake response. EBS maintains the same brake feel regardless of whether the vehicle is loaded and is a device that increases driver operability and safety.
  • Page 80 CAUTION! • Although models with EBS have improved braking response compared to models without EBS, EBS is not a device to prevent unsafe driving practices. Always drive at a safe speed. • On models with EBS, the EBS is activated when the brake pedal is depressed, regardless of whether the starter switch is set to the "LOCK"...

  • Page 81: Electronic Stability Control (Esc)

    ELECTRONIC STABILITY CONTROL (ESC) ESC improves safety and vehicle stability. ESC controls the engine power and applies the braking force to the wheels that need it, to prevent wheel spin during starting and accelerating on slippery roads, to protect the traction power, to prevent the vehicle from sliding sideways and to improve vehicle stability.
  • Page 82 NOTE: [The following situations do not indicate that the ESC is faulty.] • An electric motor noise may be heard from the engine compartment immediately after starting the engine. Buses originate from the self-control process implemented by the ESC. You may also feel a slight vibration if the brake pedal is depressed during this time.
  • Page 83 Cancellation of ESC ESC OFF When ESC is active after the vehicle is started, press and hold indicator lamp the ESC OFF switch for about 5 seconds to cancel the ESC function, the ESC OFF indicator lamp on the instrument panel will turn on.
  • Page 84 Driving Warnings for Vehicles with ESC CAUTION • The ESC is not a device that ensures that the vehicle can be used under conditions that exceed the limits of safe use. Always drive carefully. • Always focus on safe driving and rely on the ESC-equipped vehicle with vigilance, don't drive too fast and don't turn the steering wheel too fast.
  • Page 85 • The ESC warning lamp may come on when the vehicle is on the turntable at a parking space entrance or any moving object, etc. In such cases, restart the engine after leaving the platform. • The ESC warning lamp may come on while driving on extremely sloping roads (such as acceleration gradients on racetracks, etc.).

  • Page 86: Electronic Brakeforce Distribution (Ebd)

    ELECTRONIC BRAKE FORCE DISTRIBUTION (EBD) EBD is a function that uses ABS to optimally distribute the braking force between the front and rear wheels to compensate for changes in load conditions or load shifts due to acceleration or deceleration, thus preventing the rear wheels from locking up. CAUTION •...

  • Page 87: Regenerative Braking

    REGENERATIVE BRAKING Regenerative braking system that acts as a retarder charges the battery at no additional cost, increasing vehicle range. Up to 20% higher efficiency Converting braking energy into electricity ENGINE COMPARTMENT FIRE DETECTION AND AUTOMATIC FIRE SUPRESSION...
  • Page 88 SYSTEM (FIREDECT-OPTIONAL-1) Name High pressure (20MPascal/200bar) water mist nozzle High-pressure stainless-steel pipe system Extinguishing Agent (Temper S-30) as 50 μ droplets Nitrogen pressure bottle Temper S-30 Water + agent bottle Mechanical pressure valve for manual actuation (optional / not all models) Electric pressure valve (coil and solenoid valve), pressure gauge (optional) This is a system which consists of a pressure fire detection hose and fire spout nozzles which pass from the areas where a fire may occur in the engine room.
  • Page 89 In case of fire; • Stop the engine. • Empty the vehicle. • Turn off the current. • Keep the bonnet closed at least 5 minutes. • Use a portable fire extinguisher if needed. • Connect with the authorized Isuzu Dealer. WARNING The following operations should be performed when the fire extinguishing system activated because of a reason other than fire and the tanks emptied:...
  • Page 90 WARNING • Press only in emergency. Press the fire button to activate immediately the suppression system manually. CAUTION • The fire button is protected by a plastic cab which has to be replaced every time the fire button is actuated. Action Button Normal operational mode: •...
  • Page 91 Yellow Led Warning/Diagnosis mode: • Blinking There was a warning, but it has not yet been queried. • Constantly There is currently a warning. Red Zone Led Fire in zone X detected. The suppression system is automatically activated. • Blinking Alarm countdown for activation.
  • Page 92 Alarm Mode If a fire is detected in any of the zones, the zone led will start to flash and the buzzer will sound. The flashing and beeping will continue to get faster until the suppression system is activated. If the suppression system is active the led will flash constantly as well as the buzzer beeps constantly.
  • Page 93 Warning / Diagnosis Mode If any warning occurs, the yellow led will flash and the alarm will beep 3 times every 5 seconds (in the emergency current mode: 3 times every 10 seconds). A short press on the action button will silence/mute the acoustic warning signal. Every further press of the action button for less than 0.8 seconds will cause the control interface to show an error codes this will not work in alarm mode.

  • Page 94: Engine Room Fire Detection System And Control Unit

    ENGINE ROOM FIRE DETECTION SYSTEM AND CONTROL UNIT (FOGMAKER-OPTIONAL-2) Control Module In Case Of Alarm - Fire Red motor fire symbol/red lamp flashes red. Alarm siren gives repeating acoustic signal. Fire alarm signal – bus manufacturer’s system: See bus manufacturer’s manual. Do not start the vehicle until the cause of the fire has been established and rectified! Clean up the engine compartment as soon as possible to prevent corrosion on metal parts and unwanted flash-overs in the electrical system.
  • Page 95 In Case Of Alarm – Fire Overview, Fogmaker’s Fire Protection System This bus fitted with a fully automatic fire protection system for the engine compartment The system comprises: • Piston accumulator (1) • Detector bottle (2) • Pipe system with nozzles (3) •...
  • Page 96 Routine Maintenance Pressure switch installed: Check that lamps indicating low pressure are not alight on the bus alarm button. Pressure switch not installed: Make sure the pressure in the piston accumulator is within the green zone on the pressure gauge. Test the alarm before starting the day’s work..

  • Page 97: Driver Support Systems

    DRIVER SUPPORT SYSTEMS REVERSING DETECTION When the vehicle is put into reverse gear and an object is detected near the rear of the vehicle across the width of the vehicle, the driver is informed about the detected objects thanks to the sensors built into the vehicle bumper. Optical signal &...
  • Page 98 ISA active ISA deactive ISA Faiure Warning Signal ISA Faiure Warning Signal no communication gps or camera & Mulfunction Warning - ISA Faiure Warning Signal communication with only camera or gps BSIS Collusion Warning Signal MOIS Information Signal MOIS Warning Signal BSIS/MOIS/PLCA Failure SignalBSIS Automatic Deactivation MOIS Manual &...
  • Page 99 DDAW Warning DDAW Deactivated & Malfunction Warning Cyber gateway secure Cyber Gateway Not Secure Cyber Gateway Not available...
  • Page 100 TPMS(Tire Pressure Monitoring System) • Tyre pressure information is transmitted to the driver. The TPMS warning should illuminate in the following situations. • Amber if any tyre pressure is 10% below the nominal pressure, red if it is 20% below the nominal pressure, •...

  • Page 101: Service And Maintenance

    5. SERVICE AND MAINTENANCE...

  • Page 102: Cleaning The Vehicle

    CLEANING THE VEHICLE Exterior Cleaning • Do not clean your vehicle with detergents and chemicals, do not wipe with gasoline. • Use pressurized water for vehicle cleaning (except the engine compartment), make sure that there is no water on the vehicle after cleaning, remove excess water with a cloth or chamois.

  • Page 103: Towing The Vehicle

    TOWING THE VEHICLE If there is air in the vehicle, the following operations are applied. If the vehicle does not have air, First of all, the vehicle is taken to the safety lane by using the parking brake release valve. Before towing the vehicle, the parking brake spring in the rear brake chamber must be released.

  • Page 104: Engine Cooling System And Antifreeze Filling

    ENGINE COOLING SYSTEM AND ANTIFREEZE FILLING EXPANSION TANK The engine cooling system keeps the engine in a suitable temperature range, ensuring efficient engine operation and preventing wear of engine parts. The coolant used in the cooling system is a mixture of 50% water and 50% antifreeze. The freezing point of this mixture is -36°C, the boiling point is +175°C.
  • Page 105 HEATER AND AIR CONDITIONING LINE FILLING AND AIR BURING OPERATIONS EXPANSION TANK BUTTON S9 1. Park the vehicle on a flat area. 2. Open the cover of the expansion tank on the left side of the engine room. 3. Start filling the expansion tank with Castrol Radiocool SF (Red) engine coolant with a 50/50 antifreeze-water mixture.
  • Page 106 BATTERY COOLING SYSTEM ANTIFREEZE FILLING TEMPORARILY REINSTALL EXPANSION TANK IN ITS OLD POSITION AFTER OPENING THE CAP. 1. Park the vehicle on a flat area. 2. Remove the cover of the battery cooling unit located on the roof of the vehicle. 3.

  • Page 107: Differential Oil Change

    DIFFERENTIAL OIL CHANGE Place a bucket under the drain hole for used oil, as the oil will drain when the magnetic plug is removed. Remove the magnetic plug to drain the oil. Reinstall the magnetic plug, tighten with a torque of 60 Nm. Remove the plug.

  • Page 108: Checking Brake Discs And Pads

    CHECKING BRAKE DISCS AND PADS The pad wear indicator should be checked regularly. When the pad indicator reaches 10%, Isuzu service should be contacted for replacement. Right and left brake pads on the same axle must be replaced together. The original brake part defined by the vehicle manufacturer must be used.

  • Page 109: Smart Air Dryer

    SMART AIR DRYER Air dryer + Four-way valve (IAPU) is located in the area behind the left front wheel of the vehicle. The task of the IAPU is to take the moisture and oil in the air pressed from the compressor, adjust the system pressure of the vehicle and send the air to the vehicle air tanks under appropriate conditions.

  • Page 110: Electric Air Compressor

    ELECTRIC AIR COMPRESSOR As seen in the pictures below, the air compressor is located in the rear engine room of the vehicle between the radiator and the engine. When the right side cover of the engine room is opened, the air compressor air filter is reached in the upper part of the radiator.
  • Page 111 GLASS SPRAY WATER TANK The glass fountain water tank can be accessed by opening the front left body cover. After opening the door, a maximum of 10 liters of washer fluid can be filled. Antifreeze should be used to prevent the glass from freezing in cold weather.
  • Page 112 REPLACING THE WINDSCREEN WIPER There are two outer wiper arms, right and left. To replace the wiper blade, remove the bolt and ring nut in the middle of the blade (Picture 1 and Picture 2). Resim 1 Resim 2 Picture 1 Picture 2 In order to replace the entire outer wiper arm, the plastic cover at the point where the arm is connected to the vehicle body is opened, the ring nut here is removed...

  • Page 113: Fuse/Relays

    FUSE/RELAYS Fuse and relays are located in two different places in the vehicle. The fuses used in the vehicle are blade type. In the event of a short circuit or malfunction in the system, the relevant fuse blows to protect the electrical components. After the electrical fault is cleared, it is replaced with a fuse of the same amperage Value.
  • Page 114 Charging the Battery • Before replacing the battery, remove the battery from the vehicle, place it in a well- ventilated area and remove the battery covers. If the battery is to be charged while inside the vehicle, be sure to disconnect the battery cables first. •...

  • Page 115: Jack Use And Tire Change

    • Battery water should never be filled above the "UPPER LEVEL" line. Failure to observe this precaution may result in battery water spilling and corrosion of battery terminals and other parts. Spilled battery water should be cleaned immediately with water. •...
  • Page 116 • Slightly loosen the evacuation screw on the jack to lower the vehicle. • Make sure the jack is placed on flat and solid ground. • Do not start the engine while the vehicle is on the jack. • Do not get into the vehicle while the jack is being used. •...
  • Page 117 Wheel nut tightening sequence Wheel with 5 nuts Wheel with 6 nuts Front wheel nuts Rear wheel nuts Model or specification Tightening torque Quantity Tightening torque Quantity 500 N·m Single tire 500 N·m Dual tire 5 or 6 Advice • After changing a tire, turn the steering wheel in both directions to make sure that the wheels do not interfere with the surrounding components.

  • Page 118: Easy Serviceability

    EASY SERVICEABILITY Easy access to the necessary components is provided by opening the rear cover and side covers for the modifications to be made on the vehicle in case of vehicle maintenance or breakdowns. CORROSION & PREVENTIVE METHODS What is Corrosion? Corrosion is a state of deterioration in metals (steel, copper, zinc, aluminum and their compounds) caused by oxidation or chemical action.
  • Page 119 Corrosion Zones • Not responding to the scratches on the Anti-corrosion methods can be painted parts of the vehicle in a timely manner, applied to three main areas on • Failure to comply with preventive the vehicle; maintenance procedures, • Failure to comply with preventive activities before the winter season •...

  • Page 120: Vehicle Recovery Information

    QR code, which is engraved on the points of the vehicle that are least likely to be damaged. • Currently, recovery documents have been prepared electric vehicle NOVOCITI VOLT, and the documents have been converted into QR codes and placed on the vehicle.

  • Page 121: Periodic Maintenance

    PERIODIC MAINTENANCE BEFORE DRIVING Proper maintenance and driving is important not only in extending the service life of your vehicle, but also in the battery and electric motor. Check Daily For safe and comfortable driving, record the distances traveled and the condition of the vehicle while driving.
  • Page 122 Weekly Maintenance • Check the tire pressures with the weather clock. • Check the steering fluid tank level. • Check the air suspension bellows (holes, damage, etc.) while the engine is running. • Check the air cleaner limit. • Check the washer fluid level. •...
  • Page 123 Electrical System Components Maintenance Interval (x1000 km) PDU electrical connections DC/DC Converter electrical connections High voltage system electrical connections On-board charger electrical connections Air conditioner inverter Intelligent air dryer filter replacement R: every 12 months Electric power steering pump I: every 12 months Electric steering pump bearing replacement R: every 200,000 km External cleaning of the electric radiator...
  • Page 124 General Vehicle Care Maintenance Interval (x1000 km) Front suspension links Rear suspension links Wheel nuts Tire pressures hub bearing Leakage in brake pipe and brake hose Checking the brake pad and disc Slack in shock absorbers and fasteners Level valves Air bellows ESC system control Rear and front brake system control...
  • Page 125 VEHICLE MODEL : Long-Term Storage Inspection and Maintenance Checklist for Electric Buses VIN : PLATE NUMBER : Week 1 Week 2 Week 3 Week 4 Week 5 Week 6 Week 7 Week 8 Week 9 Week 10 Week 11 Week 12 List of Control Discription of Control Date:…./…../...
  • Page 126 windshield, for scratches, dents, or other damage. Examine the instrument cluster for any active Warnings on ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ warning lights or error Cluster messages. Document and resolve as required. Parking brake Test the activation and function control deactivation of the...
  • Page 127 *Battery Maintanence Prodecure; 1. Adjust the SOC in the range of 20% - 30% 2. Turn the key to the "OFF" position, then turn the key to "ON" position, and turn off the on-board electrical equipment. 3. The key remains "ON" and let it stand for more than 3 hours, during which no additional operations are required. 4.
  • Page 128 LONG-TERM STORAGE GUIDELINES FOR LFP, NMC, AND LTO ATTERIES General Storage Guidelines for All Battery Chemistries • Temperature: The storage environment should maintain a temperature between 15-20°C. Excessive temperatures can cause batteries to discharge faster, reducing their lifespan, while low temperatures may temporarily reduce their capacity.
  • Page 129 LTO (Lithium Titanate) Batteries • Charge State: LTO batteries, known for their fast charging capabilities, are best stored at a charge level between 30-50%. • Voltage Considerations: LTO batteries have a lower nominal voltage, typically around 2.4V per cell. These batteries perform well in a wide range of temperatures and support rapid charge/discharge cycles. High voltage levels typically don’t pose issues for LTO batteries.
  • Page 130 Summary of Key Points Ideal Ideal Storage Voltage Maintenance Battery Type Charge Temperature Duration Considerations Frequency Level LFP (Lithium Maintain balanced Iron 40%-60% 0-25°C 5+ years Check every 6 months voltage (3.2V) Phosphate) NMC (Nickel High energy Manganese 40%-60% 15-20°C 3-5 years density;...

  • Page 131: Technical Information

    6. TECHNICAL INFORMATION...
  • Page 132 Dimensions (mm) Maximum length 7957 Max width 2463 Maximum height 3250 Wheelbase 4259 Front length 1947 Back length 1753 Front track width 2093 Rear track width 1900 Interior height 2463 Weights (kg) Max loaded weight 11600 Front axle capacity 4500 Rear axle capacity 7100 Engine...
  • Page 133 PRESSURE VALUES > 5.5 Bar Static Shutdown Pressure Four Way Protective Valve 8.3 Bar Air Dryer Minimum Opening Pressure 9.8 Bar Air Dryer Maximum Closing Pressure 8.5 bar / 123 psi tires Cold Inflation Pressure OIL AND LIQUID PROPERTIES DEFINITION CAPACITY NORM CLASS...

  • Page 134: Authorized Services

    AUTHORIZED SERVICES...
  • Page 135 COUNTRY STORE NAME STORE ADDRESS CONTACT NUMBER Rue Baha H'med, ALGERIA Spa Elsecom +213 (0)23 85 30 86 BP 200 Bab Ezzouar - Alger 2207 Nobel avenue AZERBAIJAN AZ Auto LLC +(994) 124964598 AZ1006 - Bakü Blažuj 78, 71215 BOSNIA Sejari d.o.o.