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ANADOLU ISUZU NOVOCITI User Manual

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GENEL / PUBLIC
USER'S MANUAL
Revision No: 01
i

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Summary of Contents for ANADOLU ISUZU NOVOCITI

  • Page 1 GENEL / PUBLIC USER’S MANUAL Revision No: 01...
  • Page 2 FOREWORD This user’s manual is prepared to give general information about the efficient and most economical use of E6 Novociti vehicle. We strongly recommend you to read the information carefully and to abide by all warnings. We would like to inform you that our company will not be responsible for any financial, spiritual problems and losses that you may suffer unless you follow the instructions.

  • Page 3: Table Of Contents

    GENEL / PUBLIC TABLE OF CONTENTS PAGE 1. INTRODUCTION Chassis Number Identification Plate Engine Number Vehicle W arranty Options Recommendations / W arnings 2. GENERAL INFORMATION Engine Start Engine Stop Opening and Closing The Doors Emergency Exit 3. CONTROLS AND INDICATORS Front Control Panel Air Conditioner Control Panel Radio &...
  • Page 4 GENEL / PUBLIC PAGE Handles Stop Buttons Wheel Chair Fixing Area Disabled Passenger Ramp Pedals Transmission Engine Retarder (Optional) Fuel Tank Battery Tyre Inflation Set Anti - Lock Brake System (ABS) Anti - Slip Regulator (ASR) Diesel Exhaust Emission Fluid Heating System Diesel Particulate Defuser (DPD) Engine Chamber Fire Detection System and Control Unit...

  • Page 5: Introduction

    GENEL / PUBLIC 1. INTRODUCTION...

  • Page 6: Chassis Number

    GENEL / PUBLIC CHASSIS NUMBER The chassis number is stamped on the right-side front part of the frame. IDENTIFICATION PLATE Identification plate is at the front door entry, at the step level on the right. There are type approval number, VIN number, maximum axle load sum, maximum front axle load and maximum rear axle load on the identification plate.
  • Page 7 GENEL / PUBLIC BUS VIN SYSTEM (SAMPLE) 1 - 3 INTERNATIONAL WMI NO: (AIOS) ANADOLU ISUZU OTOMOTIV SANAYI VE TICARET ANONIM SIRKETI NNA: MODEL LINE BUS GROUP INDEPENDENT FROM SEAT NUMBER GVW OR CAPACITY RATING DELUXE TYPE WITH AIR SUSPENSION...

  • Page 8: Engine Number

    GENEL / PUBLIC ENGINE NUMBER The engine number is stamped on the left-side rear part of the engine block. VEHICLE WARRANTY Vehicle’s warranty term and conditions are stated in the “Warranty Certificate” provided along with the vehicle. Please see info provided in "Warranty Certificate" for warranty conditions and details of operations not covered by warranty.

  • Page 9: Recommendations / Warnings

    GENEL / PUBLIC RECOMMENDATIONS / WARNINGS • Do not load your vehicle over its passenger capacity and do not change the places of the seats. Our factory is not responsible for the problems arising as a result of a change in the load balance of the vehicle.

  • Page 10: General Information

    GENEL / PUBLIC 2. GENERAL INFORMATION...

  • Page 11: Engine Start

    GENEL / PUBLIC ENGINE START Make sure that the handbrake lever is pulled safely. Before operating the engine, gear lever must be in "N" position. Keep the clutch pedal fully depressed. Ignition Key LOCK : In this position the key can be inserted and removed.

  • Page 12: Emergency Exit

    GENEL / PUBLIC Opening the Doors in Emergencies There are air cocks for emergencies in the vehicle. Turn the tap clockwise to discharge the air and push the door towards outside to open. There are also air cocks to open the doors from outside when necessary.

  • Page 13: Controls And Indicators

    GENEL / PUBLIC 3. CONTROLS AND INDICATORS...

  • Page 14: Front Control Panel

    GENEL / PUBLIC FRONT CONTROL PANEL Signal Lever The lever gives signal to the right when it is directed upwards and to the left when directed downwards. Park lamps are turned on when it is turned for the first time and dipped beams are turned on when it is turned for the second time.
  • Page 15 GENEL / PUBLIC Level normal speed : It is turned towards the front door again after the 1st level, wiper levers continuously work at normal speed. Level high speed : It is turned towards the front door again after the 2nd level, wiper levers continuously work at high speed.
  • Page 16 GENEL / PUBLIC Flasher Switch : Flasher is opened when pressed the lower edge of the switch. Flasher is closed when pressed the upper edge of the switch. When flasher is open, signal lamps of the vehicle, signal warning lamps on the instrument panel and function lamp on the switch flash and give audio warning.

  • Page 17: Air Conditioner Control Panel

    GENEL / PUBLIC AIR CONDITIONER CONTROL PANEL It shows internal temperature value as two digits. Temperature can be adjusted up - down. When pressed (the air conditioner is on), set temperature increases 1°C. Temperature may increase up to maximum 30 °C. When pressed (the air conditioner is on), set temperature decreases 1°C.

  • Page 18: Radio & Mp3 Player

    GENEL / PUBLIC RADIO & MP3 PLAYER There is a radio & MP3 player with USB and AUX input in the vehicle. You can store 30 radio channels in the memory.

  • Page 19: Heater

    GENEL / PUBLIC HEATER This button provides speed control of the blower unit which is in front heater.While the lights are off, blower does not work. When pressed the button, green led position I lights. Blower works in low flow. When pressed the button once more, green led position II lights with position I.

  • Page 20: Tachograph

    GENEL / PUBLIC When pressed the button, green led lights. It is used for defrosting windshield. When pressed the button, green led lights. Some air is directed to the windshield and nozzles. When pressed the button, green led lights. All of the air is directed to the nozzles.
  • Page 21 GENEL / PUBLIC 1 Driver 1 Activity button and ejection button 2 Card slot 1 3 Driver 2 Activity button and ejection button 4 Card slot 2 5 Unlock button Select desired function Acknowledge function or confirm actions 6 Menu buttons Leave menu Time Operating mode...
  • Page 22 GENEL / PUBLIC Retarder Control Lever (Optional) Retarder control lever is used for mountainous applications where retarder activation on long downgrades independent of the brake pedal is desired. To activate the retarder, simply move the hand lever to one of the four powered positions: Position 0: Retarder Power OFF Position 1: 25% Retarder Power Position 2: 50% Retarder Power...

  • Page 23: Side Control Panel

    GENEL / PUBLIC SIDE CONTROL PANEL Hand Brake : Hand brake system is air-driven and spring wound. When the vehicle is stopped, hand brake is pulled backwards and lever must be locked at the lower position. Lock latch on the lower part of the lever is slightly pulled upwards and lever is released frontwards to disengage the brake.
  • Page 24 GENEL / PUBLIC Engine Heating Switch : Engine heating activated when pressed the lower edge of the switch, engine heating deactivated when pressed the upper edge of the switch. Line Board Switch : Line board activated when pressed the lower edge of the switch, line board deactivated when pressed the upper edge of the switch.

  • Page 25: Preheater (Optional)

    GENEL / PUBLIC PREHEATER (OPTIONAL) Heating Heating immediately with longpress Press the Longpress button for longer than 2 seconds. Heater On. Display On, the Heating menu item is displayed. Press the Longpress button for longer than 2 seconds. Heater Off. Heating with shortpress Press the Shortpress button for less than 2 seconds.

  • Page 26: Instrument And Warning Lights Panel

    GENEL / PUBLIC INSTRUMENT and WARNING LIGHTS PANEL Check engine warning light Rear fog light indicator light Glow plug indicator light SVS indicator light Engine oil pressure warning light High beam indicator light ABS warning light (yellow) Exhaust brake indicator light Cruise control MAIN indicator light ESC OFF indicator light...
  • Page 27 GENEL / PUBLIC Cruise control SET indicator light LDWS warning light Warm-up system indicator light SRS airbag warning light Generator warning light Smoother warning light Hydraulic warning light Parking brake warning light ECONO mode indicator light 1st start mode indicator light Turn signal and hazard warning flasher indicator light –...
  • Page 28 GENEL / PUBLIC Multi – Information Display Warning Lights Normal voltage Abnormal voltage low Abnormal voltage high Speed limit Engine torque reduction Incorrect AdBlue Critical emission fail Overheat Can system error AdBlue refill AdBlue level low Check engine oil level AdBlue injection system...
  • Page 29 GENEL / PUBLIC AdBlue DOS malfunction PM level being checked for selectable DPD regeneration Manual regeneration of DPD in progress Air cleaner Push DPD switch Automatic regeneration of DPD DPD PM accumulation level Low fuel Total fuel economy Per trip fuel economy Instantaneous fuel economy Progress of DPD regeneration...
  • Page 30 GENEL / PUBLIC Engine oil and filter Transmission oil Clutch oil Fuel filter Power steering fluid Tire rotation Hour meter Speed warning Nighttime dimmer ASR is active Over speed Water separator (fuel filter)
  • Page 31 GENEL / PUBLIC ASR failure Error...

  • Page 32: Vehicle Equipment

    GENEL / PUBLIC VEHICLE EQUIPMENT...

  • Page 33: Driver Seat

    GENEL / PUBLIC DRIVER SEAT 1. Backrest Tilt Adjustment 2. Forward/Backward Adjustment 3. Fast Download 4. Seat Tilt Adjustment 5. Height Adjustment 6. Shock Absorber Adjustment 7. Lumbar Support Buttons 8. Seat Heating...

  • Page 34: Passenger Seats

    GENEL / PUBLIC PASSENGER SEATS There are 21 passenger seats in the standard vehicle (17+4 folding seats). Passenger seats are cloth–upholstered. There are 4 folding seats in the rear door part of the vehicle. There are also priority seats with armrests. There is a wheel chair area and a backrest cushion available opposite of the rear door for disabled passengers.

  • Page 35: Horn

    GENEL / PUBLIC HORN Horn sounds when pressed the center of steering wheel. DRIVER SIDE WINDOW Press the latch for opening the window and move the window in the direction of arrows. ROLLER BLIND There is a roller blind which is opened/closed manually on the front window. There are 2 adjusting ropes on the left side of the roller blind.When you draw one of these ropes, roller blind goes down, when you draw the other rope roller blind goes up.

  • Page 36: Digital Clock

    GENEL / PUBLIC DIGITAL CLOCK Hour Minute There is a digital clock at the the front side of the vehicle. The time, the air temperature and the date information are alternately seen on the screen. Additionally, the “STOP” warning is monitorized on the digital clock when pressed on the stop buttons. Hour adjustment can be done with button on the left and minute adjustment can be done with button on the right.

  • Page 37: Mirrors

    GENEL / PUBLIC MIRRORS Rear Door Step Mirror Inside Mirror Outside Mirrors DIGITAL LINE BOARDS There are two line boards in the vehicle, one of them is on the front, the other is on the right side. It is possible to enter data into the both line boards at a time by using digital line board control panel.

  • Page 38: Trapdoor

    GENEL / PUBLIC TRAPDOOR There is a trapdoor for ventilation which is opened/closed manually. HANDLES There are handles on the holding pipes in the vehicle for passengers to hold. STOP BUTTONS There are 2 different stop buttons in the vehicle. Standard Stop Button Stop Button for Disabled Passenger The passengers who want to get off the vehicle, inform the driver by pressing on these...

  • Page 39: Wheel Chair Fixing Area

    GENEL / PUBLIC WHEEL CHAIR FIXING AREA There is a special place, opposite of the rear door, for the passenger who enters the vehicle with wheel chair in order for him to travel in secure. DISABLED PASSENGER RAMP A manual opening/closing ramp is installed to the rear door in order to ease the entry/exit of the disabled passengers with wheel chairs.

  • Page 40: Pedals

    GENEL / PUBLIC The Use of Ramp When the disabled passengers who want to get on the vehicle press button, warning lights, and additionally audible warning activates In this case; • When the doors are open, unlock the locks on the cover which are in the section where the disabled ramp.

  • Page 41: Transmission

    GENEL / PUBLIC TRANSMISSION 1 ) Manual Transmission Model A manual transmission model requires fully depressing the clutch pedal when making a gearshift. When the gearshift lever is placed into "R (Reverse)", the back up lamps come on. 2 ) Model With Smoother Smoother is a transmission system that allows the driver to move the vehicle from a standstill, drive the vehicle with gears automatically changing and bring...
  • Page 42 GENEL / PUBLIC...
  • Page 43 GENEL / PUBLIC - Before starting the engine, place the gearshift lever into "N", make sure the shift indicator indicates "N", pull up the parking brake lever and fully depress the brake pedal. - When moving the gearshift lever from "N" into "D" or "R", be sure to depress the brake pedal.
  • Page 44 GENEL / PUBLIC To Shift Gears - Manual Mode • When changing the gear in the manual mode, place the gearshift lever into the "M" position and move the lever towards the "+ (upshift)" or " – (downshift)" direction as necessary to select the desired gear. Check that the desired gear is displayed on the shift indicator.

  • Page 45: Engine

    GENEL / PUBLIC ENGINE 1. Engine Oil Filling Plug 2. Fuel Filter 3. Vacuum pump 4. Fuel Pump 5. Transmission 6. Starter 1. Exhaust Manifold 2. Turbo Air Inlet 3. Generator 4. Engine Oil Sump...

  • Page 46: Retarder (Optional)

    GENEL / PUBLIC RETARDER Your vehicle is equipped with a retarder. It provides you with essential safety, cost effectiveness, accurate and reliable braking. Even at the lowest speeds, the retarder is very effective for common braking situations (junctions, bends, turns,etc.) and for stops, virtually without using the service brakes. Its highly flexible operation provides smooth braking and improves passenger comfort.

  • Page 47: Fuel Tank

    GENEL / PUBLIC “ FUEL TANK Opening and Closing the Fuel Tank 1. Turn the cap counterclockwise to open. 2. Fill the tank. 3. Turn the cap clockwise to close. 4. Be sure that the fuel tank cap is tightly closed.

  • Page 48: Battery

    GENEL / PUBLIC BATTERY There are two batteries in the vehicle, each of them is 12 V and 105 Ah. They are at the front side of the front wheel which is on theleft. TYRE INFLATION SET If the air pressure in vehicle tyres are low, tire inflation set among the tools are used to adjust tyre pressures.

  • Page 49: Anti-Lock Brake System (Abs)

    GENEL / PUBLIC ANTI-LOCK BRAKE SYSTEM (ABS) Wheels may be locked and slip during sudden braking or braking on a slippery road surface such as a snowy road. ABS is a device to prevent the wheels from by detecting a slippery condition during braking and to secure directional stability and handling stability of the vehicle.

  • Page 50: Diesel Exhaust Emission Fluid Heating

    GENEL / PUBLIC DIESELEXHAUST EMISSION FLUID HEATING SYSTEM The diesel exhaust emission fluid used in the vehicle begins to freeze at -11 °C. The engine begins to spray ureas to the exhaust system when its heat has increased. If the fluid in the tank remained frozen when the engine heated, the engine cuts power since there would be no urea spraying operation.
  • Page 51 GENEL / PUBLIC DPD Manual Regeneration Procedure Stop the vehicle at a safe place free of flammable materials such as grass and waste paper. In a manual transmission model, place the gearshift lever into "N" and firmly engage the parking brake. In a Smoother model, place the gearshift lever into "N", confirm that the "N"...
  • Page 52 GENEL / PUBLIC • Combustion of PM during DPD regeneration can cause white smoke to be briefly emitted from the exhaust pipe. The white smoke does not indicate a fault. Do not perform manual regeneration in any poorly ventilated indoor place. •...
  • Page 53 GENEL / PUBLIC COMPARTMENT FIRE DETECTION AND AUTOMATIC FIRE SUPPRESSION SYSTEM (FIREDECT- OPTIONAL-1) Name High pressure (20MPascal/200bar) water mist nozzle High-pressure stainless-steel pipe system Extinguishing Agent (Temper S-30) as 50 μ droplets Nitrogen pressure bottle Temper S-30 Water + agent bottle Mechanical pressure valve for manual actuation (optional / not all models) Electric pressure valve (coil and solenoid valve), pressure gauge (optional) This is a system which consists of a pressure fire detection hose and fire spout...
  • Page 54 GENEL / PUBLIC WARNING In case of fire; • Stop the engine. • Empty the vehicle. • Turn off the current. • Keep the bonnet closed at least 5 minutes. • Use a portable fire extinguisher if needed. • Connect with the authorized Isuzu Dealer. WARNING The following operations should be performed when the fire extinguishing system activated because of a reason other than fire and the tanks emptied:...
  • Page 55 GENEL / PUBLIC Fire Button WARNING • Press only in emergency. Press the fire button to activate immediately the suppression system manually. CAUTION • The fire button is protected by a plastic cab which has to be replaced every time the fire button is actuated.

  • Page 56: Control Unit

    GENEL / PUBLIC Yellow Led Warning/Diagnosis mode: • Blinking There was a warning, but it has not yet been queried. • Constantly There is currently a warning. Red Zone Led Fire in zone X detected. The suppression system is automatically activated. •...
  • Page 57 GENEL / PUBLIC...
  • Page 58 GENEL / PUBLIC Alarm Mode If a fire is detected in any of the zones, the zone led will start to flash and the buzzer will sound. The flashing and beeping will continue to get faster until the suppression system is activated. If the suppression system is active the led will flash constantly as well as the buzzer beeps constantly.
  • Page 59 GENEL / PUBLIC Warning / Diagnosis Mode If any warning occurs, the yellow led will flash and the alarm will beep 3 times every 5 seconds (in the emergency current mode: 3 times every 10 seconds). A short press on the action button will silence/mute the acoustic warning signal. Every further press of the action button for less than 0.8 seconds will cause the control interface to show an error codes this will not work in alarm mode.
  • Page 60 GENEL / PUBLIC ENGINE ROOM FIRE DETECTION SYSTEM AND CONTROL UNIT (FOGMAKER-OPTIONAL-2) Control Module In Case Of Alarm - Fire Red motor fire symbol/red lamp flashes red. Alarm siren gives repeating acoustic signal. Fire alarm signal – bus manufacturer’s system: See bus manufacturer’s manual.
  • Page 61 GENEL / PUBLIC In Case Of Alarm – Fire Overview, Fogmaker’s Fire Protection System This bus fitted with a fully automatic fire protection system for the engine compartment The system comprises: • Piston accumulator (1) • Detector bottle (2) • Pipe system with nozzles (3) •...
  • Page 62 GENEL / PUBLIC Routine Maintenance Pressure switch installed: Check that lamps indicating low pressure are not alight on the bus alarm button. Pressure switch not installed: Make sure the pressure in the piston accumulator is within the green zone on the pressure gauge. Test the alarm before starting the day’s work..

  • Page 63: Service And Maintenance

    GENEL / PUBLIC 5.SERVICE AND MAINTENANCE...

  • Page 64: Cleaning Vehicle

    GENEL / PUBLIC CLEANING VEHICLE External Cleaning • Do not clean your vehicle with detergent and chemical materials, do not wipe with gas. • Use pressurized water for vehicle cleaning (except for engine area), do not leave the extra water on the vehicle after cleaning, remove the extra water with a cloth or washleather.

  • Page 65: Engine Oil

    GENEL / PUBLIC ENGINE OIL Engine oil is an important factor determining engine performance and longevity. Be sure to use only the specified oil and oil filters. The engine oil level must be checked and the oil should be changed regularly according to the Maintenance Schedule. Checking the Engine Oil Level Park the vehicle on a flat surface and check the engine oil level before starting 30 minutes after...

  • Page 66: Engine Coolant

    GENEL / PUBLIC Changing the Oil Clean around the oil filler cap so that foreign matter does not enter. Remove the oil filler cap. Place a container for receiving the oil beneath the oil pan and the oil filter. Remove the oil pan drain plug to discharge the oil into the container. Use the special oil filter wrench to remove the oil filter.
  • Page 67 GENEL / PUBLIC • Engine coolant is flammable, and therefore, it must be kept away from flames and other heat sources. Engine coolant also could ignite if it comes in contact with a hot surface, such as the exhaust manifold. Exercise caution to prevent this from happening.
  • Page 68 GENEL / PUBLIC Checking the Engine Coolant Level Check that the engine has cooled sufficiently, and inspect the coolant level of the radiator sub-tank or the reserve tank. The level is correct if it is between the "MIN" and "MAX" lines. If the engine coolant level is lower than the "MIN" line, replenish it by filling up to the "MAX"...
  • Page 69 GENEL / PUBLIC Draining the Cooling System 1. Check that the engine has cooled sufficiently. 2. Remove the radiator cap. 3. Open the drain plugs on the radiator and the engine to let the engine coolant run out. Drain the engine coolant from the reserve tank as well.
  • Page 70 GENEL / PUBLIC 2. Check and clean the radiator cap. Replace the cap if there is anything abnormal with it. 3. Securely fasten the radiator cap. 4. Engine coolant may leak from even minor cracks. Replace damaged rubber hoses. 5. Refill the reserve tank with tap water to the "MAX"...
  • Page 71 GENEL / PUBLIC 8. After checking that the engine has sufficiently cooled down, remove the radiator cap. If the engine coolant level has decreased, replenish with engine coolant up to the radiator filler opening. If the engine coolant level has abnormally decreased, check for leaks from the radiator, the engine coolant passages, or the reserve tank hose.

  • Page 72: Transmission Oil

    GENEL / PUBLIC TRANSMISSION OIL Change the transmission oil according to the Maintenance Schedule. Checking the Oil Level 1. Remove the oil level plug. 2. Check whether the oil level is up to the lower edge of the oil level plug hole. The correct oil level range is between 0 and 10 mm (0 and 0.39 in) below the bottom of the level plug hole.

  • Page 73: Power Steering Fluid

    GENEL / PUBLIC Changing the Oil 1. Place a container under the drain plug to receive oil. 2. Remove the plugs indicated in the figure to discharge the oil into the container. 3. After installing the drain plug by tightening it to the specified torque (84 Nm), refill the rear axle differential with new oil through the oil level plug hole up to the lower edge of the hole.

  • Page 74: Fuel Filter

    GENEL / PUBLIC 4. Disconnect the oil pipe between the steering unit and reserve tank as well as the oil hose between the oil pump and reserve tank, and discharge the power steering fluid. 5. When the power steering fluid has been completely discharged, turn the steering wheel fully to the left and right several times to remove fluid left in the piping.
  • Page 75 GENEL / PUBLIC Changing the Fuel Filter Engine-side Fuel Filter 1. Loosen the drain plug at the bottom of the filter element case. Remove the rubber cap of the air bleed plug and then loosen the plug. This will allow the fuel in the filter element case to drain through the drain plug.
  • Page 76 GENEL / PUBLIC 4. Pull out the filter element downward and remove the O-ring. Use a clean cloth to wipe off any foreign matter that has accumulated on the inside surface of the filter body. 5. Attach the new O-ring to the filter body, making sure that it is not damaged by the screw threads.
  • Page 77 GENEL / PUBLIC Use a filter wrench and tighten the cartridge and bowl by 1/2 to 2/3 turns. (Reference tightening torque for both cartridge and bowl: 10 N·m (1.0 kgf·m/87 lb·in)) Tighten the drain plug and bleed air from the fuel system. Draining Water from the Fuel Filter Chassis-side Fuel Filter (Only Models with a Pre-fuel Filter) 1.

  • Page 78: Urea Selective Catalytic Reduction (Scr)

    GENEL / PUBLIC 2. Loosen the drain plug and move the priming pump up and down by hand between 10 and 20 times. 3. Fully tighten the drain plug and move the priming pump several times. 4. Test run the engine and check that there are no fuel leaks from the drain plugs of the chassis-side fuel filter and engine-side fuel filter.

  • Page 79: Control Of Brake Disc And Linings

    GENEL / PUBLIC How to add diesel exhaust emission fluid 1. Set the starter switch to the "LOCK" position and stop the engine. Slightly loosen the cap of the DEF tank and wipe off any dust or dirt adhered to the cap or supply inlet.

  • Page 80: Fan Belt

    GENEL / PUBLIC FAN BELT Press the center of the span between pulleys of the belt with a force of 98 N (10.0 kgf/22 lb) and check the amount of flection. The amount of flection must fall within the standard value range indicated below. Also check the fan belt for cracks.

  • Page 81: Air Cleaner

    GENEL / PUBLIC Follow this to properly adjust belt tension Initial stretching takes place in any new belt after installation. For better seating of the belt in pulley grooves, make the following adjustments after installing either a new or used belt. •...
  • Page 82 GENEL / PUBLIC Checking the Air Cleaner Remove the air cleaner element and check to see if it is blocked by dirt. Changing the Air Cleaner Element (Engine Intake) the air 1. Unfasten the 3 clips and remove cleaner cover. 2.
  • Page 83 GENEL / PUBLIC 5. Push the element back into position in the air cleaner body. 6. Install the air cleaner cover.Line up the notch on the left side of the body with the claw on the cover. Secure the cover in position by fastening the 3 clips Cleaning the Air Cleaner Element Choose one of the following cleaning methods depending on how...
  • Page 84 GENEL / PUBLIC Changing the Air Cleaner Element (Compressor Intake) 1. Remove bulk dust with vacuum cleaner and remove used filter carefully. 2. Clean inside of housing thoroughly with clean damp cloth or vacuum cleaner. 3. Clean the gasket sealing surfaces of the housing removing any hard built up dust patterns.

  • Page 85: Air Dryer

    GENEL / PUBLIC 8. Don’t tap an element to clean it. 9. Don’t judge an elements life by appearance. 10. Don’t leave an air cleaner open any longer than necessary. 11. Don’t install a defective element. 12. Don’t use the wrong model or part number element. AIR DRYER...

  • Page 86: Battery Handling Precautions

    GENEL / PUBLIC Air dryer is in front of the right rear wheel. Function of air dryer is to adjust the air system pressure and decrease the moisture and air in the air pressed from the compressor. Dryer has a heater that prevents freezing in cold weather, which is activated in low temperatures in particular and deactivated in high temperatures.
  • Page 87 GENEL / PUBLIC Charging the Battery • Before charging the battery, remove it from the vehicle to a location with good ventilation and take off the battery caps. If, on the other hand, the battery is to be charged while still on the vehicle, be sure to first disconnect the battery cables.

  • Page 88: Windshield Wipers Change

    GENEL / PUBLIC • Battery fluid should never be filled beyond the "UPPER LEVEL" line. Failure to observe this precaution can result in battery fluid spillage and corrosion of battery terminals and other components. Any spilled battery fluid should be immediately washed away with water. •...
  • Page 89 GENEL / PUBLIC Installation 1. Insert the blade while holding it almost perpendicular to the arm. 2. Then, with the blade and arm oriented in the same direction, push up the blade until it locks into place on the arm. Replacement of Wiper Rubber Insert Removal 1.

  • Page 90: Wheels And Tyres

    GENEL / PUBLIC WHEELS AND TYRES The wheels have a major influence upon the safety and comfort of driving. If any wheel fall off the vehicle, it not only causes the vehicle to break down on the road and block other traffic, but it may also lead to a serious accident.
  • Page 91 GENEL / PUBLIC Changing Tyres Change a tyre on a level and solid surface after checking safety in the surrounding area. Every stud or nut for right-hand wheels is marked "R" or " ", and each stud or nut for left-hand wheels is marked "L"...
  • Page 92 GENEL / PUBLIC 4. Using the wheel nut wrench, loosen the wheel nuts just enough so that the wheel remains stable in position. Do not remove the wheel nuts yet. 5. Jack up the vehicle so that the tyre is clear of the ground completely. 6.
  • Page 93 GENEL / PUBLIC 7. Tighten the wheel nuts in a diagonal sequence and in two or three passes. When installing a rear wheel, tighten the nuts of the inner wheel first and then the nuts of the outer wheel. 8. Finally, tighten all wheel nuts using a torque wrench to the specified torque. You must tighten the nuts of the rear inner wheel before tightening the nuts of the rear outer wheel even when you change only the rear outer wheel.

  • Page 94: Maintenance Schedule

    GENEL / PUBLIC MAINTENANCE SCHEDULE DAILY MAINTENANCE • Check bus accident and original parts situation. • Check corrosion chassis and parts of body WEEKLY MAINTENANCE • Check washing the entire bus weekly, making sure to remove all road chemicals • Check corrosion chassis and parts of body CAUTION •...
  • Page 95 GENEL / PUBLIC Month or Km Maintenance Interval whichever ( x 1000 km) comes first ENGINE Engine oil or every 12 months Engine oil filter or every 12 months Fuel filter or every 12 months Air cleaner element or every 24 months Air compressor filter or every 12 months Air dryer filter...
  • Page 96 GENEL / PUBLIC Month or Km Maintenance Interval whichever comes ( x 1000 km) first or every 48 months Power steering hose Looseness in rod end or every 6 months connection Looseness in or damage to or every 24 months steering mechanism Wheel alignment or every 24 months...

  • Page 97: Technical Information

    GENEL / PUBLIC 6. TECHNICAL INFORMATION...
  • Page 98 GENEL / PUBLIC Dimensions (mm) Maximum length 7502 Maximum width 2275 with air conditioner: 3332 Maximum height without air conditioner: 3136 Wheelbase 3385 Front overhang 1655 Rear overhang 2462 Front track width 1914 Rear track width 1651 Inner height 2170 (in the gangway) Masses (kg) Gross vehicle mass max.
  • Page 99 GENEL / PUBLIC Gearbox Model MZZ-6F Number of gears, type 6 forward, 1 reverse, Manual, overdrive Final gear ratio 4,777 Steering system Hydraulic Tyres 215/75 R17,5 Minimum turning radius 6450 Gradeability % (at GVW) 35,30% Suspensions Front Parabolic steel alloy leaf springs Rear air suspension Brake system...
  • Page 100 GENEL / PUBLIC PRESSURE VALUES ≥ 5.5 bar Four Circuit Protection Valve Static Closing Pressure Air Dryer Min. Cut in Pressure 7.1 bar Air Dryer Max. Cut out Pressure 9.1 bar Tyres Cold Inflation Pressure 7.03 bar / 102 psi FLUID SPECIFICATIONS OIL GRADE OIL GRADE...
  • Page 101 GENEL / PUBLIC 7. LIST OF FOREIGN DISTRIBUTORS...
  • Page 102 GENEL / PUBLIC COUNTRY STORE NAME STORE ADDRESS CONTACT NUMBER Rue Baha H'med, ALGERIA Spa Elsecom +213 (0)23 85 30 86 BP 200 Bab Ezzouar - Alger 2207 Nobel avenue AZERBAIJAN AZ Auto LLC +(994) 124964598 AZ1006 - Bakü Blažuj 78, 71215 BOSNIA Sejari d.o.o.

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