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ANADOLU ISUZU CITIVOLT 2024 Introduction And User's Manual

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INTRODUCTION AND
USER'S
GUIDE
Revision No: 02
i
GENEL / PUBLIC

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Summary of Contents for ANADOLU ISUZU CITIVOLT 2024

  • Page 1 INTRODUCTION AND USER'S GUIDE Revision No: 02 GENEL / PUBLIC...
  • Page 2 Symbolic image of the Citi Volt vehicle GENEL / PUBLIC...
  • Page 3 The information, illustrations and specifications herein are based on the latest product information available at the time of publication of the manual and are provided by Anadolu Isuzu A.Ş. reserves the right to change without prior notice.

  • Page 4: Table Of Contents

    CONTENTS SAYFA INTRODUCTION Chassis number Identity Plate Vehicle Warranty Options Suggestions / Warnings 2. GENERAL INFORMATION Before Driving Starting the Vehicle Stopping the Vehicle Opening and Closing Doors Emergency exit CONTROLS AND INDICATORS Front Control Panel Side Control Panel Indicator and Warning Lights Panel Line Board Control Panel 4.
  • Page 5 SAYFA Electrical Electronic System And High Voltage Components Electrical System (Option 1-2) Electrical System (Option 3-4) Battery System Charging Station System , Filling Cluster Charge End Warning Charging Time Using Cable And Socket For Charging Driver Rating System PDU (Power Distribution Unit) Quick Charge Control Unit (VCCU) DC/DC converter Charging Socket on Vehicle (CCS2)

  • Page 6: Introduction

    INTRODUCTION GENEL / PUBLIC...
  • Page 7 Symbolic image of the Citivolt vehicle GENEL / PUBLIC...

  • Page 8: Chassis Number

    CHASSIS NUMBER The chassis number of the vehicle is located on the profile behind the right front wheel. IDENTIFICATION PLATE E ICLE T O AL NU BE E ICLE I ENTI ICATION NU BE A I U A I U ONT A LE A I U EA A LE...
  • Page 9 VEHICLE IDENTIFICATION NUMBER SYSTEM (SAMPLE) 1 - 3 PRODUCER INTERNATIONAL NNA: (AIOS) ANADOLU ISUZU AUTOMOTIVE INDUSTRY AND TRADE JOINT STOCK COMPANY IDENTITY CODE MODEL BUS GROUP 14 PASSENGER SEAT 17 PASSENGER SEAT 18 PASSENGER SEAT 19 PASSENGER SEAT 20 PASSENGER SEAT...

  • Page 10: Vehicle Warranty

    VEHICLE WARRANTY The warranty period and conditions of the vehicle are specified in the "Warranty Certificate" supplied with the vehicle. For detailed information about the warranty conditions and situations out of warranty, please refer to the "Warranty Certificate". OPTIONS Apart from the standard features of the vehicle, the following options can also be applied to the vehicle at any time.

  • Page 11: Suggestions / Warnings

    SUGGESTIONS / WARNINGS • For the spare key or in cases where the key is lost, you must report the serial number information on the ignition key to the authorized service, so make a note of the serial number information. •...
  • Page 12 • If a warning light comes on, do not ignore it and continue driving. Note that you must take corrective action by referring to the description of meters, warning lamps and indicator lights. • When the vehicle malfunctions while driving, turn on the hazard warning flashers and immediately pull the vehicle to a safe place where it will not interfere with traffic.
  • Page 13 • These five rules are vital for safe working. The rules must be followed in the order usually specified. • The five safety rules are general to all electrical power systems, regardless of the actual voltage level. Certain lower restrictions may apply for systems with rated voltages up to 1000 V.

  • Page 14: General Information

    2. GENERAL INFORMATION GENEL / PUBLIC...

  • Page 15: Before Driving

    BEFORE DRIVING Proper maintenance and driving are important not only in extending the service life of your vehicle, but also in the battery and electric motor. Check Daily For safe and comfortable driving, record the distances traveled and the condition of the vehicle while driving.
  • Page 16 Keep The Floor Above The Driver's Seat Clean And Tidy • It is extremely dangerous for empty cans, empty bottles or other items to roll on the floor, as they can get caught under the brake pedal and prevent the brake from being applied. It is also important to properly lay the mats for the pedal to work properly.

  • Page 17: Starting The Vehicle

    STARTING THE VEHICLE The marked button acts as a contact in the vehicle. When the button is pressed once without pressing the brake pedal, only the ignition is turned on, and when it is pressed again, the contact is closed. If the button is pressed by pressing the brake pedal, the ignition and high voltage systems will be active and the vehicle will switch to Drive Ready mode, when pressed again, the...

  • Page 18: Opening And Closing Doors

    OPENING AND CLOSING THE DOORS There are on/off switches on the front control panel for opening/closing the doors from the inside. The doors close automatically when the vehicle speed exceeds 5 km/h. Front door opens/closes from outside with remote control. Opening Doors in Emergency Situations There are air release valves on the doors for emergencies.

  • Page 19: Controls And Indicators

    3. CONTROLS AND INDICATORS GENEL / PUBLIC...

  • Page 20: Front Control Panel

    FRONT CONTROL PANEL KEYS ON THE LEFT SIDE Exterior Mirror Heating Switch The outside rear view mirror heating is activated when the lower part of the key is pressed. It is deactivated when pressed a second time Line Plate Switch The line plate is activated when the lower part of the switch is pressed, deactivated when the upper part is pressed.
  • Page 21 Interior Light Switch When the switch is pressed, the interior lighting sends a command to turn on stages 1 and 2. Driver Light Switch When the key is pressed, the driver lamp is activated. Windshield Heating Switch When the switch is pressed, the windshield heating is activated. Heating works as 8 minutes of operation - 4 minutes of standby.
  • Page 22 Flasher Switch Pressing the lower part of the switch turns on the flasher, pressing the upper part turns the flasher off. When the flasher is on, the indicator lamps on the instrument panel and the function lamp in the key come on and an audible warning is given along with all the vehicle's turn signal lamps.
  • Page 23 SWITCHES ON THE RIGHT SIDE Front Door Button The front door opens/closes when the key is pressed. Middle Door Button The middle door opens/closes when the key is pressed. Rear Door Button The rear door opens/closes when the key is pressed. Middle/Rear Door Button The middle/rear door opens/closes when the switch is pressed.
  • Page 24 Front Door Wing Selection Button When the key is pressed, it sends the front door leaf selection command. Kneeling Wrench The vehicle tilts to the right when the key is pressed. Vehicle Lowering Lift Switch When the key is pressed, the vehicle moves up and down. Stall Brake Switch If the automatic mode is active, the parking brake will be active in the following conditions;...
  • Page 25 • If the lift is open and the vehicle speed is below 3 km/h, the parking brake is activated. • Automatic or manual selection of the Stall Brake System can be made from the cluster. Hill Start Assist Switch It activates or deactivates the hill start system when the key is pressed. ASR (ESP/ESC) Revocation Key It is used to activate and deactivate the ASR system.
  • Page 26 Signal and Wiper Arm The lever signals to the left when it is down and to the right when it is up. The first turn will activate the intermittent wipers, the second turn the wipers at normal speed, the third turn the high speed wipers. The sprinkler works when pushed towards the steering wheel.

  • Page 27: Side Control Panel

    Regenerative Brake Lever This lever activates the Regenerative brake. The arm consists of 4 stages. You can adjust the braking amount by pulling the lever towards you. SIDE CONTROL PANEL Handbrake The handbrake system is electronic. The handbrake button is on the left side of the control panel.

  • Page 28: Indicator And Warning Lights Panel

    INDICATOR AND WARNING LIGHTS PANEL Warning The vehicle mechanical switch MUST be turned off after the cluster sleeps. The shutdown time is specified on the cluster. Cluster program installation should DEFINITELY be done with the ignition off and the parks open.
  • Page 29 ASR Off Amber If the ASR system is disabled, the alert is active. ASR On Amber If the ASR system is active, the warning is active. Brake Lining Warning Amber When the thickness of any of the brake pads is low, the warning is active. Route Panel Activated Amber When the line sign is active, this warning is also active.
  • Page 30 Steering Wheel Pump It is active when a steering pump failure occurs. Trouble ECAS Red Warning It is active when there is an error in the ECAS system. Engine Lid is Open Amber Informs when the engine cover is open. Warning It is the orange warning alert from the EBS.
  • Page 31 Amber Gets activated when the back fog lights are on. Green Gets activated when the front fog lights are on. Gets activated when the vehicle is getting charged. It's a driver warning which comes from the motor control unit. Errors must be checked from the motor diagnostic.
  • Page 32 Engine Speed Indicator The engine rev counter measures the engine revolutions per minute. Starts when the engine is started. Speed (km/h) Indicator Shows the speed of the vehicle in kilometers / hour, starts to work after the vehicle moves. Brake Pressure Gauges: It shows the value of front brake and rear brake air pressures. 1- Front brake pressure indicator 2- Rear brake pressure indicator GENEL / PUBLIC...
  • Page 33 Main Monitor Information Display GENEL / PUBLIC...
  • Page 34 Rear View Camera Screen The backup camera screen will be on the cluster screen. If the driver wishes, he can activate the rear view camera by pressing the button. Timeouts Screen If there is a problem in the canbus line with the systems specified in the vehicle, it gives a warning.

  • Page 35: Line Board Control Panel

    Setting Screen LINE BOARD CONTROL PANEL The line plate control panel is located in driver's compartment upper console. The route information to be displayed line plate selected/changed via the control panel. GENEL / PUBLIC...

  • Page 36: Vehicle Equipment

    4. VEHICLE EQUIPMENT GENEL / PUBLIC...

  • Page 37: Driver Seat

    DRIVER SEAT Seat Tilt Adjustment: Seat tilt can be adjusted between 2° and 12°. Shock Absorber Adjustment: It can be adjusted in 4 steps from soft to hard with the damper adjustment button. It changes to hard position upwards and soft position downwards.

  • Page 38: Passenger Seats

    PASSENGER SEATS There are 28 passenger seats in the standard of the vehicle. Passenger seats must be upholstered in fabric. For disabled passengers, there is a wheelchair area opposite the middle door. 28 (S) 34 + 3 (O) DIGITAL CLOCK There is a digital clock at the front of the vehicle.

  • Page 39: Windscreen Roller Blind (Option)

    WINDSCREEN BLINDS (Electric Controlled) (Option) On the windshield, there is an electrically controlled roller blind on the driver's side. There is an electrical connection cable on the left side of the roller blind. Up and down movement of the curtain is provided with the motorized curtain button on the left side of the driver's cabin.

  • Page 40: Heating And Cooling System

    HEATING AND COOLING SYSTEM Driver seat Passenger Compartment 1. Fresh air/ recirculation button 2. Air direction control 3. Fan speed control 4. Temperature control 5. Fresh air / air recirculation button (optional) 6. Fan speed button (optional) 7. Heater button 8.
  • Page 41 Figure 3 Outside Temperature Figure 4 Internal Temperature Adjustment points Passenger olcu odası için ayar noktası doğrudan düğmesine basılarak veya ayarlanabilir. Ayar noktası 1°'lik adımlarla ayarlanabilir. Driver It is not displayed because there is no drive setpoint temperature. This means that the setpoint adjustment knob for the driver sets the opening of the hot water valve, not a temperature.
  • Page 42 system is in cooling mode, the minimum blower speed is set to a minimum value, not 0% (configuration dependent). There is no other limitation for manual blower speed change. The red light on the fan button ( ) indicates that the blowers are operating in manual mode and the blower speed is stable (not controlled by the control algorithm).
  • Page 43 - High pressure fault, low pressure fault or icing fault If the compressor is activated continuously for 1 hour, the clutch is released for 1 minute to prevent clutch failures. Driver's Air Direction The driver can select the air outlet direction for the front air conditioner. The driver can set the following output directions: Air Direction To floor...
  • Page 44 limited by time. Passenger The fresh air opening is automatically controlled based on the set point, the duct set point and the outside temperature.Cycle air can be activated manually by pressing the right side.The maximum time for recirculating air in the passenger room is limited to 10 minutes. At the end of this period, the fresh air inlets are controlled automatically.
  • Page 45 Figure 5 Errors There are two groups of errors in this system: RTU (Roof Top Unit) & Frontbox Errors. They can be seen in the table below. ErrorCode (Display) Name Description CAN Name (VTB_RTU_ERR) Inp_bError_ApplicationType_Adressi 01.01 Error_ApplicationAddressing 01.02 Inp_bError_HVACTypeAdressing 01.03 Inp_bError_CANOff Error_CAN Vehicle CAN Error...
  • Page 46 01.23 Inp_bError_CompressorBInverter Inp_bError_CompressorHighPressur Failure_HighSystemPressure 01.24 Inp_bError_CompressorLowPressur 01.25 Failure_LowSystemPressure 01.26 Inp_bError_CompressorALimit 01.27 Inp_bError_CompressorBLimit 01.28 Inp_bError_CompressorIcing Failure_Icing 01.29 Inp_bError_HVTooHigh 01.30 Inp_bError_UndervoltageHV Failure_UndervoltageHV Floor Temperature Sensor 1 defect 01.31 Inp_bError_T_Floor_1 Floor Temperature 01.32 Inp_bError_T_Floor_2 Sensor 2 defect Coolant (water) 01.33 Inp_bError_T_Coolant_1 Temperature sensor 1 defect Coolant (water) 01.34...

  • Page 47: Digital Tachograph (Option)

    DIGITAL TACHOGRAPH (Option) The tachograph records the speed of the vehicle, the time traveled, the distance and other information. Tachograph can assist in achieving economical driving and optimal management of operations. Name Screen Menu buttons Card slot 1 Driver combination button - Driver combination switch- Card slot 2 Cutting edge...

  • Page 48: Diagnostic Socket

    Press the button briefly. Confirm function / selection. Press the button briefly. Return to the previous entry field, cancel the country entry or exit the menu levels step by step. Card slot 1 Driver 1 to drive the vehicle inserts the driver card into card slot 1. Driver combination button - 1 Press the button briefly.

  • Page 49: Mirrors

    MIRRORS There is one interior rear view mirror inside the vehicle. Outside, there are two outside rear view mirrors, one on the right and one on the left. Left Outside Rear View Mirror Right Outside Rear View Mirror DASH CAMERA (OPTION). There are 8 cameras in total in the vehicle.

  • Page 50: Rear View Camera System (Option)

    REAR VIEW CAMERA SYSTEM (OPTION) There is a closed circuit camera system that monitors the rear of the vehicle when parking or reversing. Images from the camera can be viewed on the LCD screen on the front control panel. MOBILE DVR (Digital Recorder-OPTION) The DVR is top mounted in the driver's compartment.

  • Page 51: Handles

    HANDLES There are grab handles on the pipes for the passengers in the vehicle to hold on. STOP BUTTONS There are three types of stop buttons in the vehicle. Standart For disabled passengers For priority passengers Passengers who want to get out of the vehicle inform the driver by pressing these buttons. The relevant door button lights up and the digital clock displays "STOP".

  • Page 52: Wheelchair Space

    WHEELCHAIR SPACE There is a special area opposite the middle door so that the passenger in a wheelchair can travel safely. DISABLED PASSENGER RAMP There is a manual opening/closing ramp at the rear door for comfortable vehicle entry/exit for disabled passengers in wheelchairs. Using the Ramp When a disabled passenger who wants to get into the vehicle presses the...

  • Page 53: Steering Adjustment

    STEERING ADJUSTMENT Steering is inclined and telescopic. For this adjustment, pull the lever on the left under the steering wheel towards you. When the desired position is reached, the lever is pushed back. HORN The horn sounds when the center of the steering wheel and the horn button on the turn signal lever are pressed.

  • Page 54: Electrical Electronic System And High Voltage Components

    ELECTRICAL ELECTRONIC SYSTEM AND HIGH VOLTAGE COMPONENTS The locations of the electronic and power group components on the vehicle are as follows. ATTENTION! No intervention should be made on the electrical electronic system and high-voltage components, except by authorized personnel / service. GENEL / PUBLIC...
  • Page 55 High voltage! Vital danger! •Never touch the HV cables or HV connections without first making sure that there is no voltage! •The device may only be connected by a qualified electrician! •Security installations should never be bypassed or bypassed! Any malfunction that occurs can lead to life-threatening consequences! •Never connect the device to a socket without a protective earth conductor! When working on an HV system, the following 5 safety rules must be strictly...

  • Page 56: Electrical System (Option 1-2)

    ELECTRICAL SYSTEM (OPTION-3) Rated Voltage: 660 V Battery Type: Battery Capacity: 375 kWh Range : 400 km'ye kadar (A/C olmadan) 260 km'ye kadar (w A/C) ELECTRICAL SYSTEM (OPTION-4) Rated Voltage: 660 V Battery Type: Battery Capacity: 450 kWh Range: 480 km'ye kadar (A/C olmadan) 310 km'ye kadar (w A/C) BATTERY SYSTEM Battery Capacity: 225 kWh...
  • Page 57 CITI VOLT is extremely safe with its technological battery system. The high voltage battery unit is the energy storage device for the electric motor. The high voltage battery is charged when the electric machine is operated as an alternator. The high- voltage battery in the vehicle can also be partially charged during braking energy regeneration.
  • Page 58 Cable Connections WARNING! For High Energy type package, the power output is blocked only in one pipe, unused pipe molding stage. When installing the cables, please make sure that the cable label corresponds to the individual package label. GENEL / PUBLIC...

  • Page 59: Charging Station System , Filling

    CHARGING STATION SYSTEM , FILLING Charge Type: DC Tip 2 C işi - 150 kW Charging Power: Opsiyon-1 Opsiyon-2 150 kW – Charging Time: 2.1 saat 2,5 saat Opsiyon-3 Opsiyon-4 150 kW – Charging Time: 3 saat 3.4 saat NOTE: DC (Fast) charging is possible through a single socket.

  • Page 60: Charging Time

    CHARGING TIME Users can follow the estimated time remaining on the digital display screen during the charging period USING CABLES AND SOCKETS FOR CHARGING During the charging process, the CCS type 2 DC charging cables are locked in place electromechanically via a locking actuator integrated into the vehicle charging port.

  • Page 61: Pdu (Power Distribution Unit)

    PDU (POWER DISTRIBUTION UNIT) High voltage distribution unit for EV, hybrid power, commercial vehicle, low speed vehicles for current distribution and control of PDU, battery, electric motor, Fast charge, slow charge, air conditioner, heater, DC/DC converter, and more equipment. QUICK CHARGE CONTROL UNIT (VCCU) It is the unit that not only controls the high speed charge in the vehicle but also manages the...

  • Page 62: Charging Socket On Vehicle (Ccs2)

    CHARGING SOCKET ON VEHICLE (CCS2) Input that allows the vehicle to be charged with DC and AC power. Vehicle Input for charging with alternating current (AC) and direct current (DC), for installation in electric vehicles (EV), CCS type 2, Combined Charging System, IEC 62196-3, 200 A / 1000 V (DC), 32 A / 1000 V (AC), 24 V Charging socket with locking actuator.

  • Page 63: High Voltage Heaters (Hv Heater)

    HIGH VOLTAGE HEATERS (HV HEATER) They are high voltage heaters that feed the heating system that heats the interior of the vehicle and there is 1 on the standard vehicle. ELECTRIC AXLE Drive Type Battery Electric Vehicle Type Electric Traction Motor Model AVE130 Max Power...

  • Page 64: Engine Control Unit (Mcu)

    Safety instructions This motor must be installed and operated by qualified personnel who are fully aware of the types of hazards involved in working with electrical circuits and are familiar with standard practices for preventing accidents. General/Irritant/Operational: This warning symbol indicates that you are in a potentially hazardous situation which could result in damage to the product or in some cases, bodily harm or death.
  • Page 65 Safety warnings on operating the system Read these general safety warnings before operating the system. Improper use of the motor control unit can damage the product and/or cause injury or death. • o not attempt to open or repair the CU.

  • Page 66: Batteries

    Coolant In Coolant Out BATTERIES The batteries are located in the left rear part of the vehicle. There are 2 batteries in the vehicle. Each battery is 12V and 105 Ah. TIRE INFLATOR SET The vehicle air supply port is accessed through the maintenance cover located in front of the right rear wheel of the vehicle.

  • Page 67: Electronic Brake System (Ebs)

    • If the air pressure in the vehicle tires is low, the tire inflation kit between the tool is used to adjust the tire pressure. To do this: • Park the vehicle in such a way that it does not obstruct the traffic. •...
  • Page 68 harder than usual to obtain the required braking force. Driving Precautions for EBS Equipped Vehicles EBS is not versatile enough to allow driving in conditions that exceed safe limits. Always drive safely. WARNING! If the starter switch is turned to the "ON" position (start the engine) on a hill, etc., the EBS may be affected by a drop in battery voltage, causing the vehicle to roll downhill.

  • Page 69: Electronic Stability Control (Esc)

    conditions change, the EBS recalculates the weight. This recalculation will only be completed after the vehicle has been completely stopped at 30 km/h (19 MPH) or more, a total of 3 to 4 times without pumping the brakes. CAUTION! • Lighting of the brake warning light indicates that an EBS fault has occurred. In this case, normal brakes will still work normally, although the feel of the brakes will change significantly due to the operation of the EBS.
  • Page 70 wheel or steering-related parts. The steering wheel has a sensor that detects driving conditions, and the ESC may not function properly if the steering wheel center position misalignment. • Do not tow a vehicle with only the front or rear wheels raised with the ignition switch in the "ON"...
  • Page 71 NOTE •Automatically reactivates when the engine is stopped and restarted while ASR is deactivated. Cancellation of ESC When ESC is active after the vehicle is started, press and hold the ESC OFF switch for about 5 seconds to cancel the ESC function, the ESC OFF indicator lamp on the instrument panel will turn on.
  • Page 72 • On models without ESC OFF switch, the ESC warning lamp does not come on when the ignition switch is turned to the "ON" position. Driving Warnings for Vehicles with ESC CAUTION • The ESC is not a device that ensures that the vehicle can be used under conditions that exceed the limits of safe use.
  • Page 73 • The ESC warning lamp may come on when the vehicle is on the turntable at a parking space entrance or any moving object, etc. In such cases, restart the engine after leaving the platform. • The ESC warning lamp may come on while driving on extremely sloping roads (such as acceleration gradients on racetracks, etc.).

  • Page 74: Electronic Brakeforce Distribution (Ebd)

    ELECTRONIC BRAKE FORCE DISTRIBUTION (EBD) EBD is a function that uses ABS to optimally distribute the braking force between the front and rear wheels to compensate for changes in load conditions or load shifts due to acceleration or deceleration, thus preventing the rear wheels from locking up. CAUTION •...

  • Page 75: Regenerative Braking

    REGENERATIVE BRAKING Regenerative braking system that acts as a retarder charges the battery at no additional cost, increasing vehicle range.. More efficiency, more range Charging Batteries Converting braking energy into electricity ENGINE ROOM FIRE DETECTION SYSTEM When the fire detection system detects a temperature above 120 degrees in the engine room, it gives a warning with a Red light and an alarm on the warning panel.

  • Page 76: Engine Room Fire Detection System And Control Unit

    ENGINE ROOM FIRE DETECTION SYSTEM AND CONTROL UNIT Control Module In Case Of Alarm - Fire -Red motor fire symbol/red lamp flashes red. -Alarm siren gives repeating acoustic signal. Fire alarm signal – bus manufacturer’s system: See bus manufacturer’s manual. Do not start the vehicle until the cause of the fire has been established and rectified! Clean up the engine compartment as soon as possible to prevent corrosion on metal parts and unwanted flash-overs in the electrical system.
  • Page 77 In Case Of Alarm – Fire GENEL / PUBLIC...
  • Page 78 Overview, Fogmaker’s Fire Protection System This bus fitted with a fully automatic fire protection system for the engine compartment The system comprises: • Piston accumulator (1) • Detector bottle (2) • Pipe system with nozzles (3) • Detector tube (4) •...
  • Page 79 Routine Maintenance Pressure switch installed: Check that lamps indicating low pressure are not alight on the bus alarm button. Pressure switch not installed: Make sure the pressure in the piston accumulator is within the green zone on the pressure gauge. Test the alarm before starting the day’s work..

  • Page 80: Service And Maintenance

    5. SERVICE AND MAINTENANCE GENEL / PUBLIC...

  • Page 81: Cleaning The Vehicle

    CLEANING THE VEHICLE Exterior Cleaning • Do not clean your vehicle with detergents and chemicals, do not wipe with • gasoline. • Use pressurized water for vehicle cleaning (except the engine compartment), make sure that there is no water on the vehicle after cleaning, remove excess water with a cloth or chamois.

  • Page 82: Cooling System And Antifreeze Filling

    COOLING SYSTEM AND ANTIFREEZE FILLING The cooling system keeps the electric motor driven axle, inverter, DC/DC converter and air compressor components within the optimum temperature range so that these components can be operated efficiently and malfunctions that may occur due to excessive temperature may be preventedThe coolant used in the cooling system is a mixture of 50% water and 50% glycol.

  • Page 83: Heating And Air Conditioning Systems Line Filling And Air Bleeding

    HEATING AND AIR CONDITIONING SYSTEM LINE FILLING AND AIR BLEEDING OPERATIONS 1. Open the engine room cover and front cover of the vehicle. 2. Open the air vent covers of the floor heaters located in the passenger middle compartment. 3. Open the expansion tank cover on the left side of the engine room. 4.

  • Page 84: Battery Cooling System Antifreeze Refill

    BATTERY COOLING SYSTEM ANTIFREEZE REFILL Remove the antifreeze service plate of the BTSM unit in detail A. Open the expansion tank cover. Fill the expansion tank with GLYSANTINE G48 (Blue) engine coolant with 50/50 -water mixture or an equivalent coolant up to the max level of the tank. Stop glycol filling when the expansion tank reaches its maximum level.

  • Page 85: Towing The Vehicle

    TOWING THE VEHICLE Removing the planetary gears and towing the vehicle away This section shows how to separate the drivetrain at the wheel head. The figures show a disassembled electric motor. The activities to be done are the same. Special Teams: Z type screwdriver Danger : Danger to life due to electric shock in case of contact with energized parts.
  • Page 86 8. Pull off planetary gears with two-armed extractor. 9. Grease and insert O‑ring (1). 10. Use lifting equipment to raise the planet carrier. 11. Rotate hub, until threaded holes of the hub are in alignment with the holes on the planetary carrier.
  • Page 87 13. Bolt in and tighten cap screws. Tightening torque: 23 Nm 14. Push on the wheels. 15.Tighten the wheel nuts according to the specifications of the vehicle manufacturer. 16. Lower the vehicle. Towing a vehicle without mechanical damage of the axle For details, please consult the Operating Instructions of the vehicle manufacturer.
  • Page 88 1. Loosen screw plug (1). 2. Use a measuring cup to collect the fluid. Balance the found quantity with the above mentioned indications. If there is cooling water in the motor housing (1), the electric motor must be completely repaired. If no fluid can be found in the motor housing, further action is not required.
  • Page 89 • Vehicle is in horizontal position in all directions. • The air pressure in all tires must comply with the vehicle manufacturer's specified value. • The axle is cold. Risk of burns due to contact with hot oil. Slight or moderate injury possible. •...

  • Page 90: Oil Change (Portal Stage)

    1. Rotate planetary drive so that the screw plug oil drain/oil level/oil fill (planetary drive) (1) is on top ("12 o'clock position"). 2. Thoroughly clean the screw plug oil drain/oil level/oil fill (planetary drive) (1). 3. Place a suitable container under the screw plug oil drain/oil level/oil fill (planetary drive) (1).
  • Page 91 9. Fill in oil slowly at the oil filling hole, until the oil slightly exceeds the oil level hole (1). 10. Check oil level after some minutes and correct if necessary. 11. Screw in and tighten screw plug oil level and oil fill (portal stage) (1). Tightening torque: 50 Nm Changing oil (planetary drive) Requirements:...

  • Page 92: Checking Brake Discs And Pads

    CHECKING BRAKE DISCS AND PADS The pad wear indicator should be checked regularly. When the pad indicator reaches 10%, Isuzu service should be contacted for replacement. Right and left brake pads on the same axle must be replaced together. The original brake part defined by the vehicle manufacturer must be used.

  • Page 93: Smart Air Dryer

    SMART AIR DRYER Air dryer + Four-way valve (IAPU) is located in the area behind the left front wheel of the vehicle. The task of the IAPU is to take the moisture and oil in the air pressed from the compressor, adjust the system pressure of the vehicle and send the air to the vehicle air tanks under appropriate conditions.

  • Page 94: Electric Air Compressor

    ELECTRIC AIR COMPRESSOR As seen in the pictures below, the air compressor is located in the rear engine room of the vehicle between the radiator and the engine. When the right side cover of the engine room is opened, the air compressor air filter is reached in the upper part of the radiator.

  • Page 95: Replacing Windshield Wipers

    REPLACING WINDSHIELD WIPERS There are two outer wiper arms, right and left. To replace the wiper blade, remove the bolt and ring nut in the middle of the blade (Fig. 1 and Fig. 2). Fig. 1 Fig. 2 In order to replace the entire outer wiper arm, the plastic cover at the point where the arm is connected to the vehicle body is opened, the ring nut here is removed and the wiper arm is removed (Fig.

  • Page 96: Fuse/Relays

    FUSE/RELAYS Fuse and relays are located in two different places in the vehicle. The fuses used in the vehicle are blade type. In the event of a short circuit or malfunction in the system, the relevant fuse blows to protect the electrical components. After the electrical fault is cleared, it is replaced with a fuse of the same amperage Value.
  • Page 97 Charging the Battery • Before replacing the battery, remove the battery from the vehicle, place it in a well- ventilated area and remove the battery covers. If the battery is to be charged while inside the vehicle, be sure to disconnect the battery cables first. •...

  • Page 98: Jack Use And Tire Change

    • Battery water should never be filled above the "UPPER LEVEL" line. Failure to observe this precaution may result in battery water spilling and corrosion of battery terminals and other parts. Spilled battery water should be cleaned immediately with water. •...
  • Page 99 • Slightly loosen the evacuation screw on the jack to lower the vehicle. • Make sure the jack is placed on flat and solid ground. • Do not start the engine while the vehicle is on the jack. • Do not get into the vehicle while the jack is being used. •...

  • Page 100: Easy Serviceability

    EASY SERVICEABILITY Easy access to the necessary components is provided by opening the rear cover and side covers for the modifications to be made on the vehicle in case of vehicle maintenance or breakdowns. CORROSION & PREVENTIVE METHODS What is Corrosion? Corrosion is a state of deterioration in metals (steel, copper, zinc, aluminum and their compounds) caused by oxidation or chemical action..
  • Page 101 Corrosion Zones • Not responding to the scratches on the Anti-corrosion methods can be painted parts of the vehicle in a timely manner, applied to three main areas on • Failure to comply with preventive maintenance the vehicle; procedures, • Failure to comply with preventive activities before the winter season •...

  • Page 102: Vehicle Recovery Information

    VEHICLE RECOVERY INFORMATION •CTI (International Technical Committee for the Prevention and Suppression of Fire) and Euro NCAP (European New Car Assessment Programme) have concluded collaboration to develop ISO standard 17840 "Rescue Information", which has been the international standard for the entire transport sector since 2019.

  • Page 103: Periodic Maintenance

    PERIODIC MAINTENANCE BEFORE DRIVING Proper maintenance and driving is important not only in extending the service life of your vehicle, but also in the battery and electric motor. Check Daily For safe and comfortable driving, record the distances traveled and the condition of the vehicle while driving.
  • Page 104 Weekly Maintenance • Check the tire pressures with the weather clock. • Check the steering fluid tank level. • Check the air suspension bellows (holes, damage, etc.) while the engine is running. • Check the air cleaner limit. • Check the washer fluid level. •...
  • Page 105 Electrical System Components Maintenance Interval (x1000 km) PDU electrical connections DC/DC Converter electrical connections High voltage system electrical connections On-board charger electrical connections Air conditioner inverter Intelligent air dryer filter replacement R: every 12 months Electric power steering pump I: every 12 months Electric steering pump bearing replacement R: every 200,000 km External cleaning of the electric radiator...
  • Page 106 Heating Systems Maintenance Interval (x1000 km) Front heater external suction filter change R: every 12 months Front heater flap motors should be cleaned with air and lubricated with ürth S 2000 liquid R: every 12 months grease. The pre-heater condensation pool housing should be checked for clogging.
  • Page 107 NOTE • Cartridge (filter on the smart air dryer) needs to be changed at 1-year intervals or when the iAPU gives a warning (before the 1-year period expires). • For the fire extinguishing system; extinguishing fluid should be changed every 5 years, tanks should be changed every 10 years.
  • Page 108 NOTE Marked with "A" category maintenance and service work requires a certificate of the following two qualifications: – electrotechnical instructed persons (EuP) EuP: instructed in non-electrical work at / near of high voltage equipment, knows dangers, not his own responsibility (supervision and control) training according to DGUV 200-005 –...

  • Page 109: Technical Information

    6. TECHNICAL INFORMATION GENEL / PUBLIC...
  • Page 110 Dimensions (mm) 12030 Maximum length 2550 Max width 3400 Maximum height 5850 Wheelbase 2700 Front length 3480 Back length 2152 Front track width 1915 Rear track width Min 2150 / Max 2500 Interior height Weights (kg) 19500 Max loaded weight 8000 Front axle capacity 11500...
  • Page 111 PRESSURE VALUES > 5.5 Bar Four Way Protective Static Shutdown Pressure Valve Air Dryer Minimum Opening Pressure 8.3 Bar 9.8 Bar Air Dryer Maximum Closing Pressure 8.5 bar / 123 psi Tires Cold Inflation Pressure OIL AND LIQUID PROPERTIES DEFINITION CAPACITY NORM CLASS...

  • Page 112: Authorized Services

    AUTHORIZED SERVICES GENEL / PUBLIC...
  • Page 113 COUNTRY STORE NAME STORE ADDRESS CONTACT NUMBER Rue Baha H'med, ALGERIA Spa Elsecom +213 (0)23 85 30 86 BP 200 Bab Ezzouar - Alger 2207 Nobel avenue AZERBAIJAN AZ Auto LLC +(994) 124964598 AZ1006 - Bakü Blažuj 78, 71215 BOSNIA Sejari d.o.o.

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