Summary of Contents for ANADOLU ISUZU VISIGO INTERURBAN
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USER’S MANUAL Revision No : 01 GENEL / PUBLIC...
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Isuzu A.Ş. reserves the right to change without any prior notification. Thank you for choosing this product. We wish you a nice drive. Anadolu Isuzu Otomotiv Sanayi ve Ticaret A.Ş. Headquarters : Fatih Sultan Mehmet Mah. Balkan Cad. No : 58 Buyaka E Blok Tepeüstü 34771 Ümraniye / İSTANBUL : Şekerpınar Mah.
TABLE OF CONTENTS PAGE INTRODUCTION Chassis Number Identification Plate Engine Number Vehicle Guarantee Options Recommendations / Warnings GENERAL INFORMATION Engine Start Engine Stop Opening and Closing Doors Emergency Exits Steering Wheel Adjustment Honk CONTROLLERS AND INDICATORS Front Control Panel Radio/USB/SD Card Heating and Cooling System Control Panel Tachograph Side Control Panel...
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PAGE Transmission Fuel Tank and Cap Battery Tyre Inflation Set Preheater Exhaust Emission System Regeneration Diesel Exhaust Emission Fluid Heating System Electronic Braking System (EBS) Engine Room Fire Detection System Engine Room Automatic Fire Extinguisher System (Opt.) SERVICE and MAINTENANCE Cleaning The Vehicle Pulling The Vehicle Engine Maintenance...
CHASSIS NUMBER Chassis number is located in the front part of the vehicle, as shown in the picture. IDENTIFICATION PLATE Identification plate is at the front door entry, at the step level. There are VIN number, sum of maximum axle load, maximum front axle load, and maximum rear axle load on the identification plate.
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A detailed description of the composition of the VIN (SAMPLE) 1 - 3 INTERNATIONAL WMI NO: NNA: (AIOS) ANADOLU ISUZU OTOMOTIV SANAYI VE TICARET ANONIM SIRKETI MODEL LINE BUS GROUP 14 PASSENGER SEATS 17 PASSENGER SEATS 18 PASSENGER SEATS 19 PASSENGER SEATS...
ENGINE NUMBER Engine number is stated on two places on the engine. On engine introduction tag located on rocker cover On oil cooler body located on engine block VEHICLE GUARANTEE Vehicle’s warranty term and conditions are stated in the “Warranty Certificate” provided along with the vehicle.
RECOMMENDATIONS / WARNINGS • For spare keys or lost keys, the serial number on ignition key is required to notify Isuzu Service, so please note the serial number. • Only use the fuel (DIN EN 590 compatible sulphur rate max 10 ppm) with the stated characteristics for your vehicle.
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• Please drive with a constant speed as much as possible. Warming the engine longer than it is necessary and revving up the engine to high speeds lead to fuel wastage. • If a warning lamp works or lights, please do not disregard it and do not keep on driving.
ENGINE START Set the main switch “ON” and transmission “N”. Set ignition key “M", turn the ignition key and press the starter ("D" position). Do not run the starter for longer than 30 sec and do not step on the accelerator pedal when starting.
OPENING AND CLOSING DOORS Front door is opened/closed through remote control from outside. There are door opening/closing switches on front control panel to open/close the doors from the inside. Front and rear doors are automatically closed when the vehicle speed exceeds 5 km/h. Opening the Doors in Emergencies There are air cocks on the upper side of doors for emergencies.
EMERGENCY EXITS Emergency exit is enabled by breaking the window on the right and left side of the vehicle and window on the trapdoor using the emergency hammer. STEERING WHEEL ADJUSTMENT Steering wheel is adjustable upwards, downwards, frontwards and backwards according to the driver's position of easy driving.
FRONT CONTROL PANEL Hillholder switch System is switched on by pressing the lower edge of the switch. Brake system is kept activated to prevent the vehicle from slipping backwards on a hill. It locks the system when removed foot from the brake pedal.
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Driver side window resistance switch Driver’s side window is activated when pressed the lower edge of the switch. It is deactivated when pressed for the second time. If heater is not turned off by the driver, it is automatically deactivated after 20 minutes.
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Wiper lever works in 3 levels. Level intermittent: it works by turning the lever towards the front window. Wiper levers work automatically at certain time intervals. Level normal speed: It is turned towards the front door again after the 1 level, wiper levers continuously work at normal speed.
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Disabled stop warning light : When disabled passengers want to get on or get off the bus, they press the stop buttons and this warning lights, also audible warning activates. Warning lens panel It indicates the status in which functions or malfunctions are active. Intarder control lever : Intarder is a brake support system which helps the vehicle to slow down with less wear on the braking system.
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Front Door Control Switch : Front door is opened/closed when pressed the lower edge of the switch. The switch does not get activated when the vehicle speed exceeds 5 km. Back Door Control Switch : Back door is opened/closed when pressed the lower edge of the switch.
HEATING and COOLING SYSTEM CONTROL PANEL Driver’s side air direction is checked. Rightmost position is defrosting function for windshield, alternator must run for this function. Driver’s side fan speed is adjusted. While alternator is not running, only minimum fan speed can be run. Driver’s side temperature adjustment is made.
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Short pressing driver side fresh air choke flap is opened and closed. Double click closes driver and passenger fresh air valve for 10 (5 sec.) Driver’s side minutes. Button combination temperature is displayed on the screen. Short pressing automatic mode ON/OFF Double click AUTO/HEAT/COOL functions are chosen.
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It decreases passenger side SET temperature. When 6x is pressed once minimum temperature value is reached, MAX COOLING becomes active. Special Functions Special functions are activated with the button combinations below. Smog Activation When fresh air button is double clicked, driver and passenger fresh air valves get closed for 10 minutes.
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Channel Temperature 5 sec When pressed the fan level decreasing key for 5 seconds, channel temperature is indicated on the display. Frontbox Temperature Frontbox temperature is displayed on the screen when keys are pressed for 5 seconds. Keylock Keylock is activated and “Loc” appears on the screen when keys are pressed for 10 seconds.
Error Messages Display Current error codes are shown on the display by pressing keys together. Error message may be deleted using key. Other error codes may be viewed using keys. “---“ If there is no error in the system, is shown on the display. TACHOGRAPH Tachograph records vehicle speeds, time, distance travelled and other information.
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1 Driver 1 Activity button and ejection button 2 Card slot 1 3 Driver 2 Activity button and ejection button 4 Card slot 2 5 Unlock button Select desired function Acknowledge function or confirm actions 6 Menu buttons Leave menu Time Operating mode Speed...
SIDE CONTROL PANEL Lighter Lighter is pushed towards the heat element inside and it goes out automatically when heated. Route indicator switch(Optional) Route indicator is activated when pressed the lower edge of the switch, it is deactivated when pressed the upper edge of the switch. Cruise control on/off switch Cruise control is turned on when pressed the lower edge of the switch.
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Mirror control switch This switch is used for the driver to adjust the directions of rear view mirror according to himself. Mirror is turned towards the desired direction by turning the arrow mark on the switch towards the mirror to be adjusted and directing the switch (right, left, upwards, downwards).
INSTRUMENT AND WARNING LIGHTS PANEL Brake System Pressure Warning: Red and audio warning light is on when brake system pressure falls below 6 bars. Battery Warning: Red warning light is on when ignition switch is on and is off when engine is started and passes idle speed. It indicates a malfunction in charging system if it is on when driving.
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Driver Warning: Yellow warning light is on for the driver to identify the problems on NOx control system and their causes. Driver warning is on; -If diesel exhaust emission fluid level is below warning level, -If diesel exhaust emission fluid of incompatible quality is used, -If diesel exhaust emission fluid of incompatible amount is used, -When diesel exhaust emission fluid is sprayed in an intermittent way, -When EGR valve or system sensors do not work compatibly.
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The vehicle must be parked to start regeneration. Red engine warning light is on if regeneration is not conducted, the vehicle must be stopped in a safe way and you must contact Isuzu Service. Exhaust System High Temperature Warning: When active regeneration starts in the vehicle or exhaust temperature exceeds a programmable limit, yellow warning light is on.
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Engine Speed Indicator Engine speed indicator measures the engine speed per minute. It starts working when the engine is started. Speed (km/h) Indicator It shows the vehicle speed as km/h, it starts working after the vehicle has started. Fuel Indicator Fuel indicator shows fuel level in fuel tank.
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Information Screen Sub-menus may be displayed using the MODE and TRIP keys on the indicator. When MODE key is pressed; Driving info, Vehicle info, Alarms/warnings, Settings menus are displayed. Sub-menus are displayed when MODE key is pressed on the selected title. DRIVING INFO: Range Average Fuel Consumption...
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ALARMS/WARNINGS Engine Error Codes Transmission Error Codes SETTINGS Date / Hour Language Screen Press MODE and TRIP keys at a time to go back to the main screen.
DRIVER SEAT Seat inclination adjustment : Button on the left is pulled upwards to adjust the inclination of the seat. The seat inclination is brought to the desired position by giving the weight frontwards or backwards. Backrest inclination adjustment : It is adjusted by unlocking the backrest (lock lever is lifted up) and backrest is laid by pressing backwards.
PASSENGER SEATS Passenger seats are covered in cloth. Leather upholstery is offered as an option. Right and left double seats have armrests by the aisle. 4 seats which are close to the middle door can be mounted and demounted by hand easily. The front right and left double seats and middle seat of the back five seats have 3 points seat belt while the other passenger seats have 2 points seat belt.
DIAGNOSTIC SOCKET Diagnostic sockets are used to load and change parameters on engine control unit and fault diagnosis. Diagnostic socket for engine is in the cabinet on the front- right side. Diagnostic socket for transmission is on the gear selector. PASSENGER INFORMATION PANEL This image may be different in your vehicle according to the number of seats.
RIGHT OUTSIDE MIRROR LEFT OUTSIDE MIRROR LCD (OPTIONAL) There is 19” LCD screen under the passenger information panel. STOP BUTTONS Standard For disabled passengers Passengers who want to get out of the vehicle inform the driver by pressing these buttons. TRAPDOOR There is a manually opened/closed trapdoor in the middle of the vehicle.
DISABLED LIFT Disabled lift is under the middle door on the right side of the bus. To get on the bus; Disabled passengers press the button lights on the driver control panel , also audible warning activates. In this case, •...
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In case of electrical failure or any unsafe condition exists or unusual noises or movements are noticed, do not use the lift and contact an authorized service for repair. Close the cap and middle door, after disabled passenger gets on the bus. When the cap is closed , light on the warning lens panel goes off.
REAR - VIEW SYSTEM (OPTIONAL) There is a closed circuit camera system to display the area behind the vehicle when vehicle is parked or reversed. Image in the camera is displayed on the multimedia set screen on the front control panel. When the vehicle is reversed, the screen is turned on automatically and image is reflected on the screen.
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Front Headlights Group Front signal lamp Dipped Beam Main beam/ Parking lamp Day driving lamp Front fog lamp Rear Lamp Group Extra parking lamp Rear signal lamp Brake/ Parking lamp Reversing lamp Rear fog lamp Reflector Parking sensor Plate lamp Side Signal Lamps There are 2 side signal lamps...
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Sidemarkers and Positioning Lamps Sidemarkers There are 4 positioning lamps, 2 on the top front and 2 on the top back of the vehicle. There are also 6 sidemarkers, 3 each on the right and left.
PEDALS Brake Pedal Pedal on the left (hanging type) is the brake pedal, which is a part of electronic braking system (EBS).Electrical signal is sent to the central control unit and air is distributed to brake elements once the brake pedal is stepped on. Intarder activates automatically when the brake pedal is applied.
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The transmission should be at “N” position while the engine was running. When the ignition switch is turned on first of all all the buttons light for 1 - 2 seconds, then only the selected button lights. If the selected button flashes, it means that the selected gear was not accepted by the transmission control unit since the suitable conditions could not provided for the shift of the gear.
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Kickdown Specification When high engine power is needed, the gear is reduced with the specification of kickdown. To do so, it is to be pressed on the gas pedal until passing the kickdown activation point. The usage of kickdown specification increases the fuel consumption. Intarder Specification Intarder is the hydrodynamic brake specification of transmission which is used for extending the life of service brakes.
FUEL TANK AND CAP Fuel tank cap is on the left side of the vehicle on the front wheel. Fuel tank is on the front axle. Tank capacity is 250 lt. Open the protective cap before reaching the fuel tank cap. Cap is opened with fuel tank key.
BATTERY Batteries are located in the cabinet on the backside of the left rear wheel and positioned on sliding rails in a way to allow easy mounting and dismounting. There are 2 batteries on the vehicle. Each battery is 12 V and 150 Ah. TYRE INFLATION SET If the air pressure in vehicle tyres are low, tyre inflation set among the tools are used to adjust tyre pressures.
PREHEATER Preheater is behind the upper inspection hatch at the left rear section of the vehicle. Filter valve must be open when preheater is run. Filter must be cleaned through periodical maintenances. Preheater Starting Time Adjustment – Preheater start time adjustment is entered by pressing keys together.
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Diesel exhaust emission fluid is solution of urea at the rate of 32,5% in demineralized water. It is a fluid consumed to decrease the engine emission rates. Diesel exhaust emission fluid is sprayed into the exhaust gases by dosage pump. It gets into reaction with nitrogen-oxide gases formed when burning and discharged to make such gases pure nitrogen and water.
REGENERATION Regeneration is the burning process of particles, accumulated in the DPF (diesel particle filter) system in the exhaust treatment system, carried out by the system according to blocking amount or a certain time interval. System may conduct passive and active regeneration.
ELECTRONIC BRAKING SYSTEM (EBS) Electronic braking system has an infrastructure both electronic and pneumatic. Brake system is controlled electronically in normal conditions. Brake request from the driver is treated by the control unit and the most suitable braking is created in that condition. This system has a higher performance than conventional systems.
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EVSC (Electronic Vehicle Stability Control) It is possible to intervene in the wheel brakes independently in sudden maneuverings in vehicles which carry load and passengers with electronic control. The purpose is to prevent possible accidents such as vehicle skidding or rolling over. So a more determined driving dynamic is guaranteed.
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ENGINE COMPARTMENT FIRE DETECTION AND AUTOMATIC FIRE SUPPRESSION SYSTEM (FIREDECT- OPTIONAL-1) Name High pressure (20MPascal/200bar) water mist nozzle High-pressure stainless-steel pipe system Extinguishing Agent (Temper S-30) as 50 μ droplets Nitrogen pressure bottle Temper S-30 Water + agent bottle Mechanical pressure valve for manual actuation (optional / not all models) Electric pressure valve (coil and solenoid valve), pressure gauge (optional) This is a system which consists of a pressure fire detection hose and fire spout nozzles which pass from the areas where a fire may occur in the engine room.
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WARNING In case of fire; • Stop the engine. • Empty the vehicle. • Turn off the current. • Keep the bonnet closed at least 5 minutes. • Use a portable fire extinguisher if needed. • Connect with the authorized Isuzu Dealer. WARNING The following operations should be performed when the fire extinguishing system activated because of a reason other than fire and the tanks emptied:...
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CAUTION • The fire button is protected by a plastic cab which has to be replaced every time the fire button is actuated. Action Button Normal operational mode: • Short press has no functionality. • Long press will start the LED & Alarm self-test. Warning/diagnosis mode: •...
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Red Zone Led Fire in zone X detected. The suppression system is automatically activated. • Blinking Alarm countdown for activation. • Constantly Alarm activated. Starting The Control Unit When the control unit is connected to the power source, the green led will flash for 20 seconds, showing that the control unit is in boot loader.
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Alarm Mode If a fire is detected in any of the zones, the zone led will start to flash and the buzzer will sound. The flashing and beeping will continue to get faster until the suppression system is activated. If the suppression system is active the led will flash constantly as well as the buzzer beeps constantly.
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Warning / Diagnosis Mode If any warning occurs, the yellow led will flash and the alarm will beep 3 times every 5 seconds (in the emergency current mode: 3 times every 10 seconds). A short press on the action button will silence/mute the acoustic warning signal. Every further press of the action button for less than 0.8 seconds will cause the control interface to show an error codes this will not work in alarm mode.
ENGINE ROOM FIRE DETECTION SYSTEM AND CONTROL UNIT (FOGMAKER-OPTIONAL-2) Control Module In Case Of Alarm - Fire Red motor fire symbol/red lamp flashes red. Alarm siren gives repeating acoustic signal. Fire alarm signal – bus manufacturer’s system: See bus manufacturer’s manual. Do not start the vehicle until the cause of the fire has been established and rectified! Clean up the engine compartment as soon as possible to prevent corrosion on metal parts and unwanted flash-overs in the electrical system.
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Overview, Fogmaker’s Fire Protection System This bus fitted with a fully automatic fire protection system for the engine compartment The system comprises: • Piston accumulator (1) • Detector bottle (2) • Pipe system with nozzles (3) • Detector tube (4) •...
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Routine Maintenance Pressure switch installed: Check that lamps indicating low pressure are not alight on the bus alarm button. Pressure switch not installed: Make sure the pressure in the piston accumulator is within the green zone on the pressure gauge. Test the alarm before starting the day’s work..
CLEANING THE VEHICLE Outside Cleaning • Do not clean your vehicle with detergent and chemical materials, do not wipe with gas. • Use pressurized water for vehicle cleaning (except for engine area), do not leave the extra water on the vehicle after cleaning, remove the extra water with a cloth or washleather.
ENGINE MAINTENANCE It is possible to reach the vehicle engine from 4 parts. It is possible to reach the engine behind, sides and inside and under the vehicle. Rear cap It is possible to reach alternators, A/C compressor, V belts, circulation pump, fuel water seperator, hydraulic fan oil tank, oil level stick, steering wheel tank, hydraulic fan engine and pump, fire extinguishing tubes (optional), expansion tank by opening the rear cap.
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Left side front cap (1) It is possible to reach diesel exhaust emission fluid tank, dosage pump, batteries, fuse box, dosage pump water valve by opening the left side front cap. Left side rear cap (2) It is possible to reach exhaust gas treatment unit, temperature and NOX sensor on exhaust gas treatment unit, urea injector by opening the left side rear cap.
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In order to start the engine: hand brake is pulled, ignition key is on, gear is shifted to "N” position and this button is pressed. This button is pressed to stop the engine. This (green) button is pressed to illuminate the engine. When the rear cap is open, there is a safety switch to prevent starting the engine from the driver area ENGINE...
ENGINE COOLING SYSTEM Engine cooling system keeps the engine temperature in the suitable temperature range, which lets the engine run efficiently and prevents the engine parts from wearing by preserving the suitable oil viscosity. System also cools the transmission. It also covers the hot water need of cabin heater system and heats the diesel exhaust emission fluid tank in very low temperatures.
After starting cold engine, gradually increase the engine speed to make sure that sufficient amount of oil goes to engine bearings and oil pressure is balanced. For air relief, start the engine in high idle speed and release the air from air relief valves on the cabin heaters (System's air must also be relieved from the air relief valves on the heated cabin heater) Check whether the cabin heater temperatures have risen.
CHANGING ENGINE OIL AND OIL FILTER To change engine oil and oil filter: • Run the engine until engine water temperature reaches 60 °C • Shut off the engine • Remove the crankcase plug, pour the oil to oil collection tank. •...
FUEL WATER SEPARATOR Fuel water separator is mounted on the body on the right side when rear cap is opened. Its function is to ensure that fuel is efficiently used by distilling the water in the fuel. Changing the Fuel W ater Separator Filter : It is possible to reach the fuel water separator filter from vehicle’s rear cap.
TRANSMISSION MAINTENANCE The transmission contains 38 lt oil at first filling. While replacing the oil, it has to be waited approximately 10 minutes for the oil to discharge and then 24 lt oil must be added. Oil Level Control Oil level control when the transmission is cold (30°C): •...
DIFFERENTIAL OIL CHANGE • Put oil discharge tank under the differential cage for oil discharge. • Dismount the oil discharge plug under the cage and pour the oil into the tank. • Mount the oil discharge plug again after discharging and tighten with 54 ~ 81 Nm torque.
Also stretching system always stretches the belt actively with a pneumatic piston. It must be checked whether air cock below is open before the first start. Air cock must be open. It stretches the compressor along with 6 bar pneumatic piston. If the cock is closed, do not start the engine.
WINDOW SPRINKLER WATER TANK It is possible to reach window sprinkler water tank by opening front trunk cap. Window washing water up to maximum 10 lt may be filled to the tank after the cap has been opened. Antifreeze glass water must be used to prevent the water from freezing in cold weather AIR FILTER It is possible to reach air filter by opening the rear left...
AIR DRYER Cartridge Compressor connection Four-way valve connection Heater Air discharge Muffler Air dryer is under the rear door step. Function of air dryer is to adjust the air system pressure and decrease the moisture and air in the air pressed from the compressor. Dryer has a heater that prevents freezing in cold weather, which is activated in low temperatures in particular and deactivated in high temperatures.
CHANGING WINDSCREEN WIPERS There are 2 outside wiper arms, right and left. To change wiper blade, the bolt and ring nut in the center of blade are dismounted (Image 1 and Image 2) Image 1 Image 2 For complete change of outside wiper arm, plastic cap at the point where it is connected to the vehicle body is open, ring nut here is dismounted to remove the wiper arm (Image 3).
Wiper blades must be controlled definitely and renewed if necessary during winter. Change of inner mechanism of vipers must be performed by Isuzu service. FUSES / RELAYS Board of fuses and relays is in a cabinet on the front left side of the vehicle. Fuses and relays are in a closed box and fuse location and values are in the fuse tag under the cap.
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Changing Rear Signal, Rear Brake/Park, Reverse Gear, Rear Fog Lamps • Screw off and remove the lamp • Remove from the socket • Change with an equivalent lamp • Screw and mount the lamp. Changing the Additional Parking Lamp • Dismount the lamp •...
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Changing the Rear Reflector • Remove the rear reflector • Clean the glue residuals on the bumper. • Seperate the glue protector on the rear reflector • Attach the rear reflector to its place. Changing Front and Rear Positioning Lamps •...
USING JACK AND CHANGING TYRES Jack points of the vehicle are located behind the front and rear wheels on the body. Using jack • Make sure relief screw is tight • Use its own jack lever to lift the jack. •...
Make sure that the jack is placed on a flat and firm ground. Do not start the engine when the vehicle is on the jack. Do not enter the vehicle when using the jack. Let the passengers get off during tyre change. Make sure that gear is in the parking position, pull the hand brake and turn on the hazard flashers.
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• Discharge the water which condenses in air tanks particularly during winter • Check diesel exhaust emission fluid level • Check the outside illumination lamps operation compatible with safe driving • Check the air suction hoses, exhaust pipes, and belts •...
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Maintenance Range ( *1000 Diagnostic Control of Engine Faults (or 6 (or 6 (or 6 (or 6 (or 6 (or 6 Engine Oil months) months) months) months) months) months) A (or 4 Valve space years) adjustment (or 6 (or 6 (or 6 (or 6 (or 6...
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Maintenance Range (* 1000 Cleaning transmission ventilation valve Transmission oil leakage control Transmission connecting bolts torque control Front axle pins and bushes Differential oil R (65000 km or 1 year) Rear axle and brake caliper connecting bolts (or 2 Hydraulic steering wheel oil years) Fluid leakage at power steering system...
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Maintenance Range (* 1000 Cable terminations and tightening torques Function control of brake, signal, parking, fog and brake lamps Inside illumination control Windshield wiper and washing system function General control of fuse panel electric cable and sockets Gas, brake and clutch pedal control Battery connecting cables Battery electrolit density...
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Dimensions (mm) Maximum length 9560 Maximum width 2454 Maximum height 3368 (including A/C unit) Wheelbase 4660 Front overhang 1890 Rear overhang 3010 Front track width 2012 Rear track width 1751 Inner height max. 1950 Masses (kg) Gross vehicle mass 13500 Empty mass Max 9600 (including full tank, driver and assistant) Front axle capacity...
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PRESSURE VALUES Four Way Protective Valve Static Closing Pressure > 5,5 Bar Air Dryer Minimum Opening Pressure 8,1 Bar Air Dryer Maximum Closing Pressure 10,45 Bar Tyres Cold Inflation Pressure 7,75 bar / 112 psi FLUID SPECIFICATIONS DEFINITION CLASS CAPACITY NORM CES-20086, API CK-4 or SAE 15W 40...
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COUNTRY STORE NAME STORE ADDRESS CONTACT NUMBER Rue Baha H'med, ALGERIA Spa Elsecom BP 200 +213 (0)23 85 30 86 Bab Ezzouar - Alger 2207 Nobel avenue AZERBAIJAN AZ Auto LLC +(994) 124964598 AZ1006 - Bakü Blažuj 78, 71215 BOSNIA Sejari d.o.o.
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