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ANADOLU ISUZU Citibus E6 2021 User Manual

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USER MANUAL
Revision No: 02
i
GENEL / PUBLIC

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Summary of Contents for ANADOLU ISUZU Citibus E6 2021

  • Page 1 USER MANUAL Revision No: 02 GENEL / PUBLIC...
  • Page 2 Anadolu Isuzu A.Ş. reserves the right to change without any prior notification. Thank you for choosing this product.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PAGE 1. INTRODUCTION Chassis Number Identification Plate Engine Data plate Vehicle Warranty Options Recommendations / Warnings 2. GENERAL INFORMATION Engine Start Engine Stop Opening and Closing The Doors Emergency Exit 3. CONTROLS AND INDICATORS Driver Control Panel Front Control Panel Instrument and Warning Lights Panel 4.
  • Page 4 Disabled Passengers Ramp PAGE Pedals Steering Wheel Adjustment Honk Transmission Engine Fuel Tank and Cap Battery Tyre Inflation Set SCR System and Diesel Exhaust Emission Fluid Tank Regeneration Diesel Exhaust Emission Fluid Heating System Electronic Brake System (EBS) Engine Room Fire Detection System Engine Room Fire Extinguishing System (Optional) 5.

  • Page 5: Introduction

    1. INTRODUCTION GENEL / PUBLIC...

  • Page 6: Chassis Number

    CHASSIS NUMBER The chassis number is stamped on the profile which is in front of the right front wheel. IDENTIFICATION PLATE Identification plate is on the platform where the driver seat is located, at the front door entry. There are VIN number, maximum axle load sum, maximum front axle load, and maximum rear axle load on the identification plate.
  • Page 7 DESCRIPTION OF VIN COMPOSITION (SAMPLE) NNA: (AIOS) ANADOLU ISUZU OTOMOTIV SANAYI VE TICARET ANONIM 1 - 3 INTERNATIONAL WMI NO: SIRKETI MODEL LINE BUS GROUP 14 PASSENGER SEATS 17 PASSENGER SEATS 18 PASSENGER SEATS 19 PASSENGER SEATS 20 PASSENGER SEATS...

  • Page 8: Engine Dataplate

    ENGINE DATAPLATE The engine data plate shows specific facts about an engine. The data plate is typically located on the engine rocker lever cover. The engine serial number provides data for ordering parts and service. 1. Engine serial number 2. Engine model information 3.

  • Page 9: Vehicle Warranty

    VEHICLE WARRANTY Vehicle’s warranty term and conditions are stated in the “Warranty Certificate” provided along with the vehicle. Please see info provided in "Warranty Certificate" for warranty conditions and details of operations not covered by warranty. OPTIONS Apart from the standard features of the vehicle, the following options may be applied to the vehicle when requested.
  • Page 10 Be careful to have your vehicle maintained timely and regularly at Isuzu services • to ensure maximum performance. When liquids such as waste oil, brake hydraulic or antifreeze, waste filters and scrap • accumulators that you used in your vehicle are disposed randomly, they damage the environment to a great extent.

  • Page 11: General Information

    2. GENERAL INFORMATION GENEL / PUBLIC...

  • Page 12: Engine Start

    ENGINE START Set the main switch “ON” and transmission “N”. Set key switch “M", turn the key switch and press the starter ("D" position). Do not run the starter for longer than 30 sec. and do not step on the accelerator pedal when starting.

  • Page 13: Opening And Closing The Doors

    OPENING AND CLOSING THE DOORS There are opening/closing switches on front control panel to open/close the doors from the inside. Doors are automatically closed when the vehicle speed exceeds 5 km/h. Front door is opened/closed through remote control from the outside. Opening the Doors in Emergencies There are air drain taps above the doors for emergencies.

  • Page 14: Controls And Indicators

    3. CONTROLS AND INDICATORS GENEL / PUBLIC...

  • Page 15: Driver Control Panel

    DRIVER CONTROL PANEL Driver control panel contains; Front control panel Instrument and warning lights panel. FRONT CONTROL PANEL Outer Rear View Mirror Resistance Switch Outer rear view mirror resistance is activated when pressed the lower edge of the switch. It is deactivated when pressed for the second time. If heater is not turned off by the driver, it is automatically deactivated after 20 minutes.
  • Page 16 Retarder Switch System is opened by pressing the lower edge of switch for retarder to activate. When the switch is on, if the brake pedal is depressed, retarder will be activated automatically. The system is closed when pressed the upper edge of switch. Regeneration Switch Regeneration is started by pressing the switch, warning light appears on the indicator.
  • Page 17 Spot Light Switch Spot light on the upper driver’s compartment is turned on when pressed the lower edge of the switch. The light is turned off when pressed the upper edge of the switch. Hillholder Switch System is switched on by pressing the lower edge of the switch. Brake system is kept activated to prevent the vehicle from slipping backwards on a hill.
  • Page 18 Front Door Control Switch Front door is opened/closed when pressed the lower edge of the switch. The switch does not get activated when the vehicle speed exceeds 5 km. Middle Door Control Switch Middle door is opened/closed when pressed the lower edge of the switch. The switch does not get activated when the vehicle speed exceeds 5 km.
  • Page 19 Tilting / Normal Level Switch The vehicle tilts to right when pressed the lower edge of the switch, and comes back to normal driving position when pressed the upper edge. Bus Stop Brake Switch When pressed the lower edge of the switch, bus stop brake system activates: the system holds the vehicle still if the speed is "0", and releases the vehicle when pressed gas pedal.
  • Page 20 Warning Lens Panel It indicates the status in which functions or malfunctions areactive. Rear Door is open Middle Door is open Stop Warning Disabled Front Door is open passenger wants to get on Door Emergency EBS (yellow) Exit Tap is Warning open Fire Warning...
  • Page 21 Wiper Lever Wiper lever works in 3 levels. Level intermittent: It works by turning the lever towards the front window. Wiper levers work automatically at certain time intervals. Level normal speed: It is turned towards the front door again after the 1st level, wiper levers continuously work at normal speed.

  • Page 22: Instrument And Warning Lights Panel

    Handbrake Handbrake system air-driven spring wound. Handbrake lever is on the left side control panel. When the vehicle is stopped, handbrake is pulled backwards and lever must be locked at the lower position. Lock latch on the lower part of the lever is slightly pulled upwards and lever is released frontwards to disengage the brake.
  • Page 23 Battery Warning: Red warning light is on when ignition switch is on and is off when engine is started and passes idle speed. It indicates a malfunction in charging system if it is on when driving. Transmission Malfunction Warning: Yellow warning light indicates a malfunction in transmission.
  • Page 24 Engine Oil Warning: Red warning light is on when there is an error detection in engine grease system. Engine must be stopped when warning light is on; If oil level is low, If oil’s viscosity is not compatible, If oil filter is blocked, If oil pressure sensor is faulty, If oil pump is faulty.
  • Page 25 Diesel Exhaust Emission Fluid Low Level Warning: Yellow warning light is on when the diesel exhaust emission fluid level is low. Signal Warnings: Green audio warnings that flash when hazard flasher switch or signal lever on the steering wheel indicating turns to the left and right are used.
  • Page 26 Engine Speed Indicator Engine speed indicator measures the engine speed per minute. It starts working when the engine is started. Speed (km/h) Indicator It shows the vehicle speed as km/h, it startsworking after the vehicle has started. Fuel Indicator Fuel indicator shows the fuel level in fuel tank. When pointer gets close to “E”, yellow light at the bottom right part of the indicator is on, this means that fuel has decreased.

  • Page 27: Information Screen

    Brake Pressure Indicators: It shows the front brake and rear brake air pressurevalues. Front brake pressure indicator Rear brake pressure indicator INFORMATION SCREEN CONTROL PANEL OF DESTINATION LINE INDICATOR There is a route indicator control panel on the upper part of driver’s compartment.

  • Page 28: Vehicle Equipment

    4. VEHICLE EQUIPMENT...

  • Page 29: Driver Seat

    DRIVER SEAT Integrated headrest with bolster Integrated 3-point safety PASSENGER SEATS belt system Tilt adjustment Adjustable seat cushion depth Seat heating Armrest Fore/Aft isolator Passenger seats are covered in cloth. There are 25 passenger seats in the standard vehicle (24 + 1 folding seat). Folding seat is in the wheel chair fixing area. Priority seats have armrests.There is also a backrest cushion for disabled Microadjustable passengers opposite the middle door.

  • Page 30: Passenger Information Panel

    PASSENGER SEATS Passenger seats are covered in cloth. Leather upholstery is offered as an option. There is one hostess seat at the front door entrance. Passenger seats may be laid backwards, seats by the aisle may spread to the side. The front right and left double seats and middle seat of the back five seats have 3 points seat belt while the other passenger seats have 2 points seat belt.

  • Page 31: Radio & Mp3 Player

    RADIO & MP3 PLAYER There is a radio & MP3 player with USB and AUX input in the vehicle. You can store 30 radio channels in the memory.

  • Page 32: Air Conditioner

    AIR CONDITIONER 1) When the A/C button is pressed, set point which is adjusted lastly, automatically appear on the display and A/C LED lightens. If internal temperature value is higher than set value, A/C unit starts to run. Set value tolerance is ±1,5 ºC.
  • Page 33 This button starts and stops rear heaters. When the vehicle is started, the rear heaters are off and the leds are in dimmed position. Green led of the heater I lights and 1 stage of the heater works, when pressed this button.

  • Page 34: Preheater (Optional)

    When pressed the button, green led lights. All of the air is directed to the nozzles. When pressed the button for 5 seconds, it makes shocking. All valves are opened in maximum. The driver should not use this function; it should only be used in services for water-pumping.

  • Page 35: Tachograph

    TACHOGRAPH The tachograph records vehicle speeds, time, distance travelled and other information. It can be useful in achieving economic driving and optimum management of operations. Setting of activities and ejection of the driver card 1 Driver 1 combination button 2 Card slot 1 3 Driver 2 combination button Setting of activities and ejection of the driver card 4 Card slot 2...

  • Page 36: Diagnostic Socket

    DIAGNOSTIC SOCKET Diagnostic socket is used for loading and changing parameters on engine control unit and diagnostic fault. MIRRORS There is one internal rearview mirror available in the vehicle. There are two external rearview mirrors, one of which is at right and one is at left. RIGHT EXTERNAL REARVIEW LEFT EXTERNAL REARVIEW DIGITAL DESTINATION LINE INDICATOR...

  • Page 37: Trapdoor

    TRAPDOOR There is a trapdoor for ventilation which is opened/closed manually. HANDLES There are handles on the holding pipes in the vehicle for passengers to hold. STOP BUTTONS There are three kinds of stop buttons in the vehicle; standard, for disabled passengers and for priority passengers.

  • Page 38: Pack Area

    PACK AREA There is a pack area on the front wheel arch in which passengers may put the things in their hands (umbrella, package, suitcases etc.) and travel in comfort. WHEEL CHAIR FIXING AREA There is a special place opposite the middle door for the passenger who enters the vehicle with wheel chair in order for him to travel in...

  • Page 39: Pedals

    Open the middle door. • Open the ramp by holding it from its handle on it and by pushing towards the outside • of the vehicle. Provide the entry/exit of disabled passengers. • Close the ramp by folding towards inside of the vehicle. •...

  • Page 40: Steering Wheel Adjustment

    STEERING WHEEL ADJUSTMENT Steering wheel is tilt and telescopic. The lever located below the steering wheel on the right side is pulled upwards for this adjustment. Lever is pushed back when the desired position is reached. HONK Honk sounds when one presses the center of steering wheel. TRANSMISSION The vehicle may be used both in automatic and manual modes.
  • Page 41 Manual Mode Depress the brake pedal and select D position when the vehicle is still state. Then press down arrow button and left digit will be the lowest gear position, “11”. Drive gear is automatically engaged and the vehicle starts to move when the brake pedal is released and throttle pedal is depressed.

  • Page 42: Engine

    ENGINE 1. Exhaust Gas Processor Unit 9. Hydro fan Motor 2. Air filter 10. Water Pump 3. Alternator 11. Idle Pulley 4. Alternator 12. Crankshaft Pulley 5. Idle Pulley 13. Idle Pulley 6. Water Filler Cap 14. Tail Pipe 7. Expansion Tank 15.
  • Page 43 1. Engine Oil Filler Cap 2. Oil filter 3. Transmission 4. Fuel Pump 5. Air Compressor 6. Fuel Filter 7. Fuel Water Separator Filter 8. Fan-Steering Pump 1. Exhaust Manifold 2. Alternator 3. Transmission Oil Filler 4. Air suction 5. Starter 6.

  • Page 44: Fuel Tank And Cap

    Start / Stop Button Group If it is required to start the engine during a maintenance and repair activity related to engine, vehicle’s rear cap is opened and the start/stop button group is used. FUEL TANK AND CAP Fuel tank cap is on the right side of the vehicle on the front wheel.

  • Page 45: Battery

    Fuel must not be delivered when the engine runs. One must not smoke when fuel is being delivered. Or else, a fire may start in the fire. Fuel tank filler cap must be tightly closed after the fuel delivery. If not, fuel leakage may start a fire when driving.

  • Page 46: Tyre Inflation Set

    TYRE INFLATION SET Air intake / outlet ports are at the left rear side of the vehicle, under the air filter. Port on the right side is used for air intake and port on the left side is used for air outlet. If the air pressure in vehicle tyres are low, tire inflation set among the tools are used to adjust tyre pressures.
  • Page 47 Diesel exhaust emission fluid is solution of urea at the rate of 32,5% in demineralized water. It is a fluid consumed to decrease the engine emission rates. Diesel exhaust emission fluid is sprayed into the exhaust gases by dosage pump. It gets into reaction with nitrogen-oxide gases formed when burning and discharged to make such gases pure nitrogen and water.

  • Page 48: Regeneration

    REGENERATION Regeneration is the burning process of particles, accumulated in the DPF (diesel particle filter) system in the exhaust treatment system, carried out by the system according to blocking amount or a certain time interval. System may conduct passive and active regeneration. Passive regeneration: The particle burning process when exhaust gases reach high temperatures under normal use conditions.

  • Page 49: Electronic Brake System (Ebs)

    ELECTRONIC BRAKE SYSTEM (EBS) Electronic brake system has an infrastructure both electronic and pneumatic. Brake system is controlled electronically in normal conditions. Brake request from the driver is treated by the control unit and the most suitable braking is created in that condition. This system has higher performance than conventional systems.

  • Page 50: Engine Room Fire Extinguishing System (Optional)

    ENGINE ROOM FIRE EXTINGUISHING SYSTEM (OPTIONAL) A system consisting of pressurized fire detection hose and fire spray nozzle passing through areas in which fire may start in engine room. There are two tanks in the system, one of which is the nitrogen tank that enables fire detection, and other is extinguishing tank in which there is fire extinguishing fluid.

  • Page 51: Service And Maintenance

    5.SERVICE AND MAINTENANCE...

  • Page 52: Cleaning Vehicle

    CLEANING VEHICLE Outside Cleaning • Do not clean your vehicle with detergent and chemical materials, do not wipe with gas. • Use pressurized water for vehicle cleaning (except for engine area), do not leave the extra water on the vehicle after cleaning, remove the extra water with a cloth or wash leather.

  • Page 53: Engine Oil And Oil Filter Change

    ENGINE OIL AND OIL FILTER CHANGE To change engine oil and oil filter: • Run the engine until engine water temperature reaches 60 °C. • Shut off the engine. • Remove the crankcase plug, pour the oil to oil collection tank. •...

  • Page 54: Line Filling And Air Relief

    ENGINE COOLING, CABIN HEATER and A/C SYSTEMS LINE FILLING AND AIR RELIEF Position the vehicle on a flat ground. When there is a situation in which it is not necessary to run the cabin heater and A/C system, service maintenance is required, and the vehicle must be transferred to a place to start immediately, processes stated in the 12th and following articles must be applied.

  • Page 55: Fuel Filter Change

    Restart the engine at high idling speed and increase the engine cooling water temperatures to thermostat opening temperature values 90-95°C range and keep this temperature level for 1 minute. Run the engine in low idle for 1 minute before shutting off, which enables components such as piston, cylinder, bearings and turbocharge to cool adequately.

  • Page 56: Control Of Brake Discs And Linings

    CONTROL OF BRAKE DISCS AND LININGS Lining water indicator must be regularly controlled. When lining indicator value is 10%, one must contact Isuzu service to change it. Left and right brake linings on the same axle must be changed together. Original brake part defined by the vehicle manufacturer must be used.
  • Page 57 b. Replace Filters 1. Remove twelve bolts (1), two filter covers (2), two gaskets (3), two O-rings (4), two O-rings (5), and two filters (6) from the bottom of the control module. 2. When reinstalling parts, lubricate and install new O-rings (4) and (5) on each cover.
  • Page 58 7. Remove the dipstick and observe the fluid level. If the fluid on the dipstick is within the COLD CHECK band, the fluid level is satisfactory. If the fluid level is not within this band, add or drain as necessary to bring the level within the COLD CHECK band.
  • Page 59 Hot Check Procedure (Dipstick Method) To complete a HOT CHECK procedure using the dipstick do the following: 1. Be sure fluid has reached normal operating temperature of 71-93°C (160-200°F). If a transmission temperature gauge is not present, measure fluid level when the engine water temperature gauge has stabilized.
  • Page 60 3. Correct fluid level. NOTE: The sensor display and the transmission dipstick may not agree exactly because the oil level sensor inside the transmission body compensates for fluid temperature. 4. Low fluid level is displayed and the number indicates the number of quarts of fluid the transmission requires.

  • Page 61: Differential Oil Change

    DIFFERENTIAL OIL CHANGE Put an oil discharge tank under the differential cage for oil discharge. • Dismount the oil discharge plug under the cage and pour the oil into the tank. • Mount the oil discharge plug again after discharging and tighten with 54 ~ 81 Nm •...

  • Page 62: Steering Wheel Hydraulic Tank

    Compressor belt must be stretched by tightening the ring nuts on the indicated point (must be performed by Isuzu service). Also stretching system always stretches the belt actively with a pneumatic piston. It must be checked whether air cock below is open before the first start. Air cock must be open.

  • Page 63: Window Sprinkler Water Tank

    WINDOW SPRINKLER WATER TANK It is possible to reach window sprinkler water tank by opening trunk cap front left. Window washing water up to maximum 10 lt may be filled to the tank after the cap has been opened. In cold weather, antifreeze water must be used to prevent the water from freezing.

  • Page 64: Air Dryer

    AIR DRYER 1. Cartridge 2. Compressor connection 3. Four-way valve connection 4. Heater 5. Air drain 6. Silencer The air dryer is located behind rear axle, on the left. Function of air dryer is to adjust the air system pressure and decrease the moisture and air in the air pressed from the compressor.

  • Page 65: Windshield Wipers Change

    WINDSHIELD WIPERS CHANGE There are two outside wiper arms, right and left. To change wiper blade, the bolt and ring nut in the center of blade are dismounted (Image 1 and Image 2) Image 1 Image 2 For complete change of outside wiper arm, plastic cap at the point where it is connected to the vehicle body is open, ring nut here is dismounted to remove the wiper arm (Image 3).

  • Page 66: Fuses/Relays

    FUSES / RELAYS Fuses and relays are in a cabinet on the front right side of the vehicle. Fuse label is on the dashboard cover. Fuses used in the vehicle are blade type. Relevant fuse trips as open circuit to protect electrical components when a short circuit or fault current occurs in the system.
  • Page 67 Slightly loosen the relief screw of the jack to lift down the vehicle. • • Make sure that the jack is placed on a flat and firm ground. • Do not start the engine when the vehicle is on the jack. •...
  • Page 68 Wheel nut tightening sequence Wheel with 5 nuts Wheel with 6 nuts Front wheel nuts Rear wheel nuts Model or specification Tightening torque Quantity Tightening torque Quantity 430 Nm Single tire 430 Nm Dual tire 5 or 6 Advice • After changing a tire, turn the steering wheel in both directions to make sure that the wheels do not interfere with the surrounding components.

  • Page 69: Periodic Maintenance

    PERIODIC MAINTENANCE Daily Maintenance Check the tyres • Check the brakes operation • Check the engine cooling water level • Check engine oil level • Discharge the water which condenses in air tanks particularly during winter • Check diesel exhaust emission fluid level •...
  • Page 70 Maintenance Range (x 1000 km Period Diagnostic control of engine faults 1500 (or 6 (or 6 (or 6 (or 6 (or 6 (or 6 (or 6 (or 6 (or 6 (or 6 (or 6 (or 6 (or 6 Engine oil hour months months...
  • Page 71 Maintenance Range ( x1000 km) 390 Period Fluid leakage at power steering system Hydraulic power steering connections Power steering hose Wheel nuts Tyre air pressure Wheel hub bearing Brake pipe and hoses, leakages Brake lining and disc visual inspection Looseness in shock absorber and connection elements Leveling valves Air bellows...

  • Page 72: Technical Information

    TECHNICAL INFORMATION...
  • Page 73 Dimensions (mm) Maximum length 9515 Maximum width 2409 Maximum height 3117 (with A/C unit) Wheelbase 4435 Front overhang 2135 Rear overhang 2945 Front track width 2012 Rear track width 1751 min.: 1940 - max.: 2460 Inner height (2100 at front entrance) Masses (kg) Gross vehicle mass 13500...
  • Page 74 PRESSURE VALUES Four Way Protective Static Closing Pressure > 5.5 Bar Valve Air Dryer Minimum Opening Pressure 8.1 Bar Air Dryer Maximum Closing Pressure 10.45 Bar Tyres Cold Inflation Pressure 7.75 bar / 112 psi FLUID SPECIFICATIONS DEFINITION CAPACITY NORM CLASS CES-20086, API CK-4 or Engine oil...

  • Page 75: List Of Foreign Distributors

    7. LIST OF FOREIGN DISTRIBUTORS...
  • Page 76 COUNTRY STORE NAME STORE ADDRESS CONTACT NUMBER Rue Baha H'med, ALGERIA Spa Elsecom BP 200 Bab Ezzouar - +213 (0)23 85 30 86 Alger 2207 Nobel avenue AZERBAIJAN AZ Auto LLC +(994) 124964598 AZ1006 - Bakü Blažuj 78, 71215 BOSNIA Sejari d.o.o.