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ANADOLU ISUZU INTERLINER User Manual

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USER MANUAL
Revision No: 03

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Summary of Contents for ANADOLU ISUZU INTERLINER

  • Page 1 USER MANUAL Revision No: 03...
  • Page 2 It is a symbolic photograph of Interliner vehicle.
  • Page 3 Vehicle damage results from the disregard of the instructions or restrictions is not covered by Anadolu Isuzu. All information in the User Manual is current at the time of printing. Anadolu Isuzu reserves to make changes at any time without notice as a result of continual product improvement.
  • Page 4 I N T R O D U C T I O N | II It is a symbolic photograph of Interliner vehicle.

  • Page 5: Table Of Contents

    T A B L E O F C O N T E N T S | III TABLE OF CONTENTS VEHICLE INFORMATION About Warranty Vehicle Identification Number (VIN) and Engine Number IMPORTANT INFORMATION Before Driving Driving Stopping and Parking Automatic Greasing System Engine Room Fire Detection System Engine Room Fire Extinguishing System Vehicle Data Collection...

  • Page 6: Table O F C O N T E N T S

    T A B L E O F C O N T E N T S | III CONTROLS AND INSTRUMENTS Starting and Stopping the Engine Instruments, Warning Lights and Indicator Lights Switches Driving Controls TIPS ON SAFE DRIVING Driving Safely On The Road Cautions for Driving In Hot Regions Cautions for Driving In Cold Regions...
  • Page 7 T A B L E O F C O N T E N T S | III MAIN DATA Main Data and Specifications Fluıd Specifications Pressure Values SERVICE NETWORK...

  • Page 8: Vehicle Information

    Anadolu Isuzu cannot guarantee the failure or accident that occurred due to carelessness in handling or failure to perform maintenance described in the maintenance note.
  • Page 9 This single number contains multiple pieces of information including the vehicle and engine model codes as shown below. The identification plate is in the front door entry, under the right front seat. It is a symbolic photograph of Interliner vehicle...
  • Page 10 V E H I C L E I N F O R M A T I O N 16 17 (AIOS) ANADOLU ISUZU OTOMOTIV SANAYI VE 1 - 3 INTERNATIONAL WMI NO: NNA: TICARET ANONIM SIRKETI MODEL LINE 13M AND 12,3M BUS GROUP...
  • Page 11 V E H I C L E I N F O R M A T I O N ENGINE NUMBER The engine number is stamped both on the engine identification label on the cylinder head cover and on the body of the oil cooler on the engine block.

  • Page 12: Important Information

    I M P O R T A N T I N F O R M A T I O N IMPORTANT INFORMATION BEFORE DRIVING Proper care and driving is important not only in extended service life of your vehicle, but also in improved fuel and oil economy.
  • Page 13 I M P O R T A N T I N F O R M A T I O N ECONOMICAL DRIVING Driving too fast or driving so slowly that the engine knocks can lead to poor fuel economy. In vehicles with exhaust brake, driving with the exhaust brake switched on all the time or using the exhaust brake frequently to adjust your speed can also lead to poor fuel economy.
  • Page 14 I M P O R T A N T I N F O R M A T I O N CORRECT DRIVING POSTURE WARNING • Before driving, be sure to adjust the seat, steering wheel and mirrors to positions that give you a correct driving posture.

  • Page 15: Driving

    I M P O R T A N T I N F O R M A T I O N DRIVING Proper care and operation will not only extend the service life of your vehicle but also improve oil and fuel economy. OPERATION OF NEW VEHICLE The subsequent performance and the service life of your vehicle are under the direct influence of the care and treatment that your vehicle will receive during the initial break-in period.
  • Page 16 I M P O R T A N T I N F O R M A T I O N | 10 STARTING THE ENGINE CAUTION [Manual transmission models or Smoother models without P-range] • Make sure that the parking brake lever is securely pulled. On a manual transmission model, make sure the gearshift lever is in the "N"...
  • Page 17 I M P O R T A N T I N F O R M A T I O N | 11 DO NOT RUN THE ENGINE IN A GARAGE WARNING • Running the engine in a poorly ventilated place can lead to carbon monoxide poisoning. Start and warm up the engine only in places that have good ventilation.
  • Page 18 I M P O R T A N T I N F O R M A T I O N | 12 DRIVING DOWN A LONG SLOPE When driving down a long slope, use engine brake and the auxiliary brake together with the foot brakes.
  • Page 19 I M P O R T A N T I N F O R M A T I O N | 13 DEALING WITH A BLOWOUT OR FLAT TIRE WHILE DRIVING WARNING • If you feel any abnormality in a tire while driving, immediately stop in a safe place. If you continue to drive on a flat tire, undue force would be applied to the wheel bolts, possibly causing the bolts to break and the wheel to come off.

  • Page 20: Stopping And Parking

    I M P O R T A N T I N F O R M A T I O N | 14 STOPPING AND PARKING PARKING ADVICE • Choose a flat place where stopping and parking are permitted and where the vehicle will not obstruct traffic.
  • Page 21 I M P O R T A N T I N F O R M A T I O N | 15 BE SURE TO HAVE THE ENGINE RUNNING WHEN THE VEHICLE IS MOVING CAUTION • When the engine is not running, the power steering system does not work so the steering wheel is hard to turn.

  • Page 22: Automatic Greasing System

    I M P O R T A N T I N F O R M A T I O N | 16 PULLING AWAY AFTER A TEMPORARY STOP CAUTION • Make it a habit to look around and confirm that it is safe to pull away after a temporary stop (at traffic lights, for example).

  • Page 23: Equipment And Accessories

    E Q U I P M E N T A N D A C C E S S O R I E S | 17 EQUIPMENT AND ACCESSORIES OPENING AND CLOSING DOORS The front door of the vehicle is opened/closed from the outside with the remote control. There are door open/close switches in front control panel in order the doors to be opened/closed from the inside.

  • Page 24: Emergency Exits

    E Q U I P M E N T A N D A C C E S S O R I E S | 18 OPENING DOORS IN AN EMERGENCY Emergency Switch The emergency switch is located above the doors. 1.

  • Page 25: Disabled Lift

    E Q U I P M E N T A N D A C C E S S O R I E S | 19 DISABLED LIFT WARNING • When using the disabled lift, make sure to apply the parking brake and set the gear switch to "N"...
  • Page 26 E Q U I P M E N T A N D A C C E S S O R I E S | 20 • The operator should overview and keep a clear visual control over the whole working area of the lift and its platform, and the wheelchair passenger on the platform at all times.
  • Page 27 E Q U I P M E N T A N D A C C E S S O R I E S | 21 • Hold arms, feet and clothing well clear of all moving parts of the lift. Beware at all times for potential risks of crushing or sheering fingers or hands, toes or feet between the moving parts of the lift arms, hydraulic cylinders and the moving platform.
  • Page 28 E Q U I P M E N T A N D A C C E S S O R I E S | 22 • The operator and the wheelchair passenger should not leave the platform before it has reached its final parking position, either at ground level, or at the loading floor of the vehicle.
  • Page 29 E Q U I P M E N T A N D A C C E S S O R I E S | 23 Ensure the passengers take a central position • between the lift arms. If available, the platform occupants should grip •...
  • Page 30 E Q U I P M E N T A N D A C C E S S O R I E S | 24 USING THE DISABLED LIFT Introduction To The Control Units • Following symbols are used to refer to the various lift functions: •...
  • Page 31 E Q U I P M E N T A N D A C C E S S O R I E S | 25 • The 2-button wander lead uses the UP button to SLIDE OUT and LIFT; and the DOWN button to LOWER and SLIDE IN.
  • Page 32 E Q U I P M E N T A N D A C C E S S O R I E S | 26 Operating Instructions Opening The Platform: Consult the user’s manual before getting started. • Follow all safety instructions. Switch on the electrical power to the lift.
  • Page 33 E Q U I P M E N T A N D A C C E S S O R I E S | 27 Press the button UP to lift the platform • min. 10 cm. Open the bridge plate at the inboard •...
  • Page 34 E Q U I P M E N T A N D A C C E S S O R I E S | 28 Press the button UP to lift the platform • off the ground to the vehicle floor. NOTE •...
  • Page 35 E Q U I P M E N T A N D A C C E S S O R I E S | 29 Closing Up In Travel Position: Press the button UP to lift the platform • min. 10 cm above the level of the cassette.
  • Page 36 E Q U I P M E N T A N D A C C E S S O R I E S | 30 Press the button SLIDE IN to stow the • platform in its travel position inside the cassette.
  • Page 37 E Q U I P M E N T A N D A C C E S S O R I E S | 31 • Always stand clear of the platform area. • Keep hands and feet clear of pinch points and moving parts. •...
  • Page 38 E Q U I P M E N T A N D A C C E S S O R I E S | 32 • When finished, turn the EMR switch back in its original position, to put the motor back in auto-block mode.
  • Page 39 E Q U I P M E N T A N D A C C E S S O R I E S | 33 Emergency Operation To Lower The Roll-Stop At The Outboard Platform Edge Manual Operation ROLL-STOP DOWN: •...
  • Page 40 E Q U I P M E N T A N D A C C E S S O R I E S | 34 Electric Emergency Stop, Dead-Man Switch The control unit is equipped with an • external or integrated emergency switch, enabling to switch off the electric power to the control unit and cause an immediate stop of all electri-...

  • Page 41: Seats

    E Q U I P M E N T A N D A C C E S S O R I E S | 35 SEATS DRIVER'S SEAT NOTE • The location of the seat functions may vary depending on the vehicle. Ergonomic Position Before you start driving, the seat must be adjusted to an optimal position for your body and the correct seating posture must be...
  • Page 42 E Q U I P M E N T A N D A C C E S S O R I E S | 36 Horizontal Slides This enables the drivers to perform their job in a comfortable position. It provides a better view and easier access to the dashboard.
  • Page 43 E Q U I P M E N T A N D A C C E S S O R I E S | 37 Seat Lowering Enables the drivers to enter and to leave the vehicle much easier. Protects the seat cushion’s side edge by reducing load and friction.
  • Page 44 E Q U I P M E N T A N D A C C E S S O R I E S | 38 CAUTION • Don’t adjust the height so low that on rough roards the seat can knock through. Adjust the seat height in such a way, that the occupant on each road condition has enough head clearance to the ceiling of the cabin.
  • Page 45 E Q U I P M E N T A N D A C C E S S O R I E S | 39 Upper Lumbar Support Promotes an upright posture and prevents fatigue by tuning the backrest contour. This modifable shape of the lower backrest compensates driver’s hollow back.
  • Page 46 E Q U I P M E N T A N D A C C E S S O R I E S | 40 CAUTION • Misuse of the seat heating system can lead to overheating or damage to the seat. Misuse includes a wrong connection or using the seat for purposes it was not designed for, such as drying of wet clothes.
  • Page 47 E Q U I P M E N T A N D A C C E S S O R I E S | 41 Shoulder Adjustment The shoulder adjustment enables a full flat contact with the backrest by inclination adjustment of the upper Backrest area. This adjustment allows an individually adaption of the seat to the length of the upper body.
  • Page 48 E Q U I P M E N T A N D A C C E S S O R I E S | 42 don´t fasten your safety belt or if you don´t fasten it correctly, the risc of severe injuries increases insists.

  • Page 49: Preheater

    E Q U I P M E N T A N D A C C E S S O R I E S | 43 PREHEATER The preheater can be used for preheating the engine at low temperatures in winter before starting. The preselection timer enables you to preset the start of the heater operation up to 7 days in advance.
  • Page 50 E Q U I P M E N T A N D A C C E S S O R I E S | 44 Menu selection Get the menu bar (6 - 9) by pressing the button. Use the buttons to select the menu / Active preselection time“...
  • Page 51 E Q U I P M E N T A N D A C C E S S O R I E S | 45 Programming heater starting time Select the menü the memory location is flashing. Use the buttons to select the memory location - confirm using.

  • Page 52: Air Condition Control Unit

    E Q U I P M E N T A N D A C C E S S O R I E S | 46 AIR CONDITION CONTROL UNIT Name Driver’s cab heating Driver’s cab fresh air Driver’s cab fan level setting / driver’s cab air conditioner Driver’s cab flap control Passenger’s cab heating...
  • Page 53 E Q U I P M E N T A N D A C C E S S O R I E S | 47 DRIVER’S CAB SIDE Driver’s Cab Heating Fully Opened Half-Opened Closed Heating Button Driver’s cab heating button regulates position of front heater valve. Positions are closed, half opened and fully opened.
  • Page 54 E Q U I P M E N T A N D A C C E S S O R I E S | 48 Driver’s Cab Fan Level Setting / Driver’s Cab Air Conditioner Driver’s cab A/C Active Light Fan Level 3 Fan Level 2 Fan Level 1...
  • Page 55 E Q U I P M E N T A N D A C C E S S O R I E S | 49 PASSENGER’S CAB SIDE Passenger’s Cab Heating Fan Level 2 Fan Level 1 Heating Active Passenger Floor Heater Button Passenger heater button, (Button is nonfunctional.
  • Page 56 E Q U I P M E N T A N D A C C E S S O R I E S | 50 Passenger’s Cab Fresh Air / Reheat Passenger Fresh Air Active Light Fresh Air Reheat Short Press; Passenger’s Cab Fresh Air Long Press (3sec) ;...
  • Page 57 E Q U I P M E N T A N D A C C E S S O R I E S | 51 Automatic Operation / Outer Temperature Display Automatic Mode Active Light Outside Temperature Automatic Mode Short Press; Outside Temperature Short pressing the button shows outside temperature value by blinking for five seconds.

  • Page 58: Tachograph

    E Q U I P M E N T A N D A C C E S S O R I E S | 52 TACHOGRAPH The analog tachograph records vehicle speeds, time, distance traveled and other information. The tachograph can be useful in achieving economic driving and optimum management of operations. Name Display Menu buttons...
  • Page 59 E Q U I P M E N T A N D A C C E S S O R I E S | 53 Card drawer 1 with cover The driver 1 who will drive the vehicle in- serts his driver card into the card drawer 1. Combination button driver-1 Press the button briefly: Change activity.

  • Page 60: Mobile Digital Video Recorder

    E Q U I P M E N T A N D A C C E S S O R I E S | 54 Mobile Digital Video Recorder It integrates image process technology, wireless network technology, GPS technology, structure technology and vehicle information sampling and process technology together.
  • Page 61 E Q U I P M E N T A N D A C C E S S O R I E S | 55 RJ45 Ethernet port / USB port 1 network port. 2 USB ports to connect to mouse or flash disk to backup data. Door lock/unlock Please unlock the device before you remove the HDD box.
  • Page 62 E Q U I P M E N T A N D A C C E S S O R I E S | 56 3G indicator light. The blue light is on when 3G connection is OK. The light is off when 3G connection is offline.
  • Page 63 E Q U I P M E N T A N D A C C E S S O R I E S | 57 Wi-Fi 2 Reserved port. 3G/4G 3G/4G antenna port. NOTE • Only the device of 3G/4G module supports this function. Bidirectional Talk Input And Output Port Bidirectional input and output port.
  • Page 64 E Q U I P M E N T A N D A C C E S S O R I E S | 58 EXTEND Extension port. Each port has specified function. Name Function +5V Output(Bottom line) USB 5V(Top line) IR receiver port USB data-.

  • Page 65: Mirrors

    E Q U I P M E N T A N D A C C E S S O R I E S | 59 MIRRORS Sit in the correct driving position on the properly adjusted seat, and then check each mirror to ensure that it provides a proper view of the rear, the sides, the area just in front of the vehicle, and the area directly opposite to the driver's seat.

  • Page 66: Amplifier

    E Q U I P M E N T A N D A C C E S S O R I E S | 60 AMPLIFIER The amplifier can be used for broadcasting indoor. The amplifier can be used when the starter switch is in the "ACC"...
  • Page 67 E Q U I P M E N T A N D A C C E S S O R I E S | 61 Display button (DISP) Press the "DISP" button to change display between "time" and "frequency". Alarm button Press the alarm button to set the alarm.

  • Page 68: Multimedia System

    E Q U I P M E N T A N D A C C E S S O R I E S | 62 Press the "AS/RESET" button while the time adjustment mode is active to set the time to the hour. Press the repeat/random button "AS/RPT/RDM"...

  • Page 69: Engine Compartment Fire Detection And Automatic Fire Supression System

    E Q U I P M E N T A N D A C C E S S O R I E S | 63 ENGINE COMPARTMENT FIRE DETECTION AND AUTOMATIC FIRE SUPRESSION SYSTEM Name High pressure (20MPascal/200bar) water mist nozzle High-pressure stainless-steel pipe system Extinguishing Agent (Temper S-30) as 50 μ...
  • Page 70 E Q U I P M E N T A N D A C C E S S O R I E S | 64 WARNING In case of fire; • Stop the engine. • Empty the vehicle. • Turn off the current. •...

  • Page 71: Fire Detection The Control Unit

    E Q U I P M E N T A N D A C C E S S O R I E S | 65 FIRE DETECTION THE CONTROL UNIT It integrates the control unit and the display / HMI in one single device only. Name Fire Button Action Button...
  • Page 72 E Q U I P M E N T A N D A C C E S S O R I E S | 66 Action Button Normal operational mode: • Short press has no functionality. • Long press will start the LED & Alarm self-test. Warning/diagnosis mode: •...
  • Page 73 E Q U I P M E N T A N D A C C E S S O R I E S | 67 Red Zone Led Fire in zone X detected. The suppression system is automatically activated. • Blinking Alarm countdown for activation.
  • Page 74 E Q U I P M E N T A N D A C C E S S O R I E S | 68 Alarm Mode If a fire is detected in any of the zones, the zone led will start to flash and the buzzer will sound. The flashing and beeping will continue to get faster until the suppression system is activated.
  • Page 75 E Q U I P M E N T A N D A C C E S S O R I E S | 69 Warning/Diagnosis Mode If any warning occurs, the yellow led will flash and the alarm will beep 3 times every 5 seconds (in the emergency current mode: 3 times every 10 seconds).
  • Page 76 E Q U I P M E N T A N D A C C E S S O R I E S | 70 ENGINE ROOM FIRE DETECTION SYSTEM AND CONTROL UNIT (FOGMAKER OPTIONAL-2) Control Module In Case Of Alarm-Fire •...
  • Page 77 E Q U I P M E N T A N D A C C E S S O R I E S | 71 In Case Of Alarm – Fire Overview, Fogmaker’s Fire Protection System This bus fitted with a fully automatic fire protection system for the engine compartment The system comprises: •...
  • Page 78 E Q U I P M E N T A N D A C C E S S O R I E S | 72 Routine Maintenance Pressure switch installed: Check that lamps indicating low pressure are not alight on the bus alarm button. Pressure switch not installed: Make sure the pressure in the piston accumulator is within the green zone on the pressure gauge.

  • Page 79: Automatic Greasing System

    E Q U I P M E N T A N D A C C E S S O R I E S | 73 AUTOMATIC GREASING SYSTEM Centralized lubrication system consists with 6 individual elements working togather. Name Electronic Control Unit Electrical Grease Pump Main Lubrication Line Ø6 Progressive Distributor...
  • Page 80 E Q U I P M E N T A N D A C C E S S O R I E S | 74 CAUTION • Operating pressure needed by lubrication changes depending on environmental conditions, tube diameter and length and also lubricant type. During operation time of the pump, each lubrication point gets required amount of grease.
  • Page 81 E Q U I P M E N T A N D A C C E S S O R I E S | 75 While control card is operating, adjusted program details is shown on program display. Programmed time period values are shown as count down in related period. Working time period can be set up to 60 minutes ( 59 minute and 59 second ).

  • Page 82: Remote Control Mirror Switch

    E Q U I P M E N T A N D A C C E S S O R I E S | 76 Program Display All necessary information is shown on program display. Service Programming button, and enters to programming mode. Additional Cycle Programming button.

  • Page 83: Controls And Instruments

    C O N T R O L S A N D I N S T R U M E N T S | 77 CONTROLS AND INSTRUMENTS STARTING AND STOPPING THE ENGINE STARTING THE ENGINE Make sure that the switches, including those for the windshield wiper, light control and air conditioner, are in the off position.

  • Page 84: Instruments, Warning Lights And Indicator Lights

    C O N T R O L S A N D I N S T R U M E N T S | 78 INSTRUMENTS, WARNING LIGHTS AND INDICATOR LIGHTS INSTRUMENTS LAYOUT Name Speedometer Multi-Information Display (MID) Tachometer Engine coolant temperature gauge Fuel gauge SPEEDOMETER The speedometer indicates the vehicle speed in km/h or...
  • Page 85 C O N T R O L S A N D I N S T R U M E N T S | 78 MULTI-INFORMATION DISPLAY (MID) The MID in the instrument panel can display the following information. • Warning and indicator lights •...
  • Page 86 C O N T R O L S A N D I N S T R U M E N T S | 79 WARNING AND INDICATOR LIGHTS Name Parking Brake Warning Light Engine STOP Warning Turn Left Signal Warning Light Turn Right Signal Warning Light Tranmission Warning Light Ecm Warning Light...
  • Page 87 C O N T R O L S A N D I N S T R U M E N T S | 80 Parking Brake Warning Light This warning light comes on when the parking brake lever is pulled up. CAUTION •...
  • Page 88 C O N T R O L S A N D I N S T R U M E N T S | 81 Ecm Warning Light The red warning is a warning from the ECM. If the warning is ON, Check which errors are in the motor diagnostics High Beam Indicator Light This indicator light comes on when high beam is selected or the headlights are...
  • Page 89 C O N T R O L S A N D I N S T R U M E N T S | 82 Generator Warning Light This warning light should come on when the starter switch is turned to the "ON" position, and then should go out after the engine is started.
  • Page 90 C O N T R O L S A N D I N S T R U M E N T S | 83 ADVICE • If this warning light comes on while the engine is running, immediately pull off to a safe place well clear of traffic.
  • Page 91 C O N T R O L S A N D I N S T R U M E N T S | 84 Engine Overheat Warning Light This warning light comes on when the engine has overheated. When the engine overheats, the engine coolant temperature gauge needle reaches the red zone, and the engine overheat warning light comes on, and at the same time a buzzer sounds.
  • Page 92 C O N T R O L S A N D I N S T R U M E N T S | 85 WARNING LAMPS (7’’ SCREEN) Icon Icon Name Color Function Lining pad Amber If at least one of the lining pads is low, the warning is ON. CC active Green If Cruise control is active, the warning is ON.
  • Page 93 C O N T R O L S A N D I N S T R U M E N T S | 86 Icon Icon Name Color Function EBS amber The amber warning is a warning from the EBS. If the warning is Amber warning ON, Check which errors are in the EBS diagnostics...
  • Page 94 C O N T R O L S A N D I N S T R U M E N T S | 87 Icon Icon Name Color Function Seat Belt Warning. If the vehicle is below 20 km / h, only visual; Seat belt warning Red on top, it gives both visual and audible warning.
  • Page 95 C O N T R O L S A N D I N S T R U M E N T S | 88 KEYPAD FUNCTION ICON Name Function ICON, FRONT DOOR Sends command to open/close front door. ICON, REAR DOOR Sends command to open/close rear door.
  • Page 96 C O N T R O L S A N D I N S T R U M E N T S | 89 ICON Name Function ICON, ASR DISABLE Sends command to cancel ASR system. ICON, FOOT RETARDER Sends command to cancel foot retarder system. DISABLE ICON, INDOOR LIGHTING Sends command to activate the indoor lighting.
  • Page 97 C O N T R O L S A N D I N S T R U M E N T S | 90 CLUSTER SCREENS Main Screen Information Screen...
  • Page 98 C O N T R O L S A N D I N S T R U M E N T S | 91 Rear Camera Screen Timeouts Screen Diagnostic Screen...
  • Page 99 C O N T R O L S A N D I N S T R U M E N T S | 92 Maintenance Screen Code Function Code Function Code Function AEC001 AEC031 AEC061 Front Door Step Lamp Fault Driver Window Up Fault Rear Right Indicator Lamp Fault AEC002...
  • Page 100 C O N T R O L S A N D I N S T R U M E N T S | 93...

  • Page 101: Switches

    C O N T R O L S A N D I N S T R U M E N T S | 94 Setting Screen SWITCHES STARTER SWITCH WARNING • While driving, never turn the starter switch to the "LOCK" position. The key could be removed from the switch, which then locks the steering wheel.
  • Page 102 C O N T R O L S A N D I N S T R U M E N T S | 95 LOCK : In this position, the key can be inserted or removed. Remove the key and turn the steering wheel until it locks.
  • Page 103 C O N T R O L S A N D I N S T R U M E N T S | 96 NOTE • If the steering wheel is only turned a small amount, turn off the signal manually. Lightly press and hold the lever up or down when overtaking or changing lanes.
  • Page 104 C O N T R O L S A N D I N S T R U M E N T S | 97 RETARDER SWITCH To apply the retarder while driving, move the lever down. CAUTION It is extremely dangerous to apply the retarder on •...
  • Page 105 C O N T R O L S A N D I N S T R U M E N T S | 98 “CruiseControl” becomes disabled when the handle is moved once in the up arrow direction while “Cruise Control” is on. The white alert that appears on the screen disappears. Set Speed When the set button on the «CruiseControl»...
  • Page 106 C O N T R O L S A N D I N S T R U M E N T S | 99 Control Speed Increase/Decrease The "Cruise Control" lever is moved in the direction of increasing to increase the set speed value. When pressed and pulled one by one, the Set value seen on the screen will increase by 2-3 each When pressed for 1 second in increment direction, speed value will...
  • Page 107 C O N T R O L S A N D I N S T R U M E N T S | 100 HILL HOLD ASSIST OFF SWITCH Press the switch to deactivate Hill Hold Assist. Press the switch again to reactivate the Hill Hold Assist.
  • Page 108 C O N T R O L S A N D I N S T R U M E N T S | 101 HILLHOLDER SWITCH System is switched on by pressing the lower edge of the switch. Brake system is kept activated to prevent the vehicle from slipping backwards on a hill.
  • Page 109 C O N T R O L S A N D I N S T R U M E N T S | 102 CENTRAL LOCK KEY The trunk is unlocked when pressed the lower edge of the switch. The trunk is locked when pressed the upper edge of the switch.
  • Page 110 C O N T R O L S A N D I N S T R U M E N T S | 103 Welcome to The Vehicle If it is dark and the driver opens the doors with the remote control when driver comes to the vehicle, headlights will stay on for a certain period of time.

  • Page 111: Driving Controls

    C O N T R O L S A N D I N S T R U M E N T S | 104 DRIVING CONTROLS PEDALS Sit in a correct driving position on the seat and operate the brake pedal and accelerator pedal with your right foot.
  • Page 112 C O N T R O L S A N D I N S T R U M E N T S | 105 PARKING BRAKE LEVER Pull the parking brake lever from the fully released position to the lever locked position. The parking brake warning light will then come on.
  • Page 113 C O N T R O L S A N D I N S T R U M E N T S | 106 ANTI-LOCK BRAKE SYSTEM (ABS) Wheels may be locked and slip during sudden braking or braking on a slippery road surface such as a snowy road.
  • Page 114 C O N T R O L S A N D I N S T R U M E N T S | 107 NOTE • If the ABS warning light does any of the following, the ABS may be faulty. Please contact the nearest Isuzu Dealer.
  • Page 115 C O N T R O L S A N D I N S T R U M E N T S | 108 ANTI-SLIP REGULATOR (ASR) ASR is a device that helps prevent the drive wheels from spinning and improve vehicle motion stability when driving on a snowy or otherwise slippery road surface.
  • Page 116 C O N T R O L S A N D I N S T R U M E N T S | 109 ASR Operation Check and ASR Operation When the starter switch is turned to the "ON" position, the ASR indicator light comes on amber and then turns green before it goes out in about 2 seconds.
  • Page 117 C O N T R O L S A N D I N S T R U M E N T S | 110 ELECTRONIC BRAKE SYSTEM (EBS) EBS (Electronic Brake System) is a system that adds electronic signals to the brake air control system (sent by the brake pedal when it is depressed) in order to improve air brake responsiveness.
  • Page 118 C O N T R O L S A N D I N S T R U M E N T S | 111 CAUTION • Although models with EBS may have enhanced brake responsiveness when compared to models without EBS, the EBS is not a device to counteract unsafe driving practices. Always drive the vehicle while observing a safe speed.

  • Page 119: Tips On Safe Driving

    T I P S O N S A F E D R I V I N G | 112 TIPS ON SAFE DRIVING DRIVING SAFELY GET PLENTY OF REST If you drive when you are tired, you will get sleepy and lose concentration.
  • Page 120 T I P S O N S A F E D R I V I N G | 113 DRIVING UPHILL OR DOWNHILL Uphill Shift down well ahead of time in order to avoid a heavy load to the engine. Downhill •...
  • Page 121 T I P S O N S A F E D R I V I N G | 114 Stopping distance The vehicle's stopping distance consists of a reaction distance (from the point where the driver senses danger and presses the pedal to the point where the brakes start to work) and a braking distance (from the point where the brakes start to work to the point where the vehicle comes to a halt).
  • Page 122 T I P S O N S A F E D R I V I N G | 115 HIGHWAYS 1. Speeds on highways are higher than those on regular roads, so there is more danger. Also, a breakdown on a highway represents a hazard to other vehicles and can cause an accident. Concentrate on safe driving.
  • Page 123 T I P S O N S A F E D R I V I N G | 116 • For models that are equipped with electronic stability control (ESC) and the ESC OFF switch, when you want to free the vehicle from snow where the tires may slip slightly by increasing the engine speed, you can press the ESC OFF switch to disable just the anti-slip regulator (ASR).

  • Page 124: Cautions For Driving In Hot Regions

    T I P S O N S A F E D R I V I N G | 117 DRIVING ON POOR ROAD SURFACES (SAND OR MUD) If the vehicle gets stuck in mud, pressing the accelerator pedal more than necessary will simply dig the vehicle deeper into the mud and make it harder to extricate.

  • Page 125: Cautions For Driving In Cold Regions

    T I P S O N S A F E D R I V I N G | 118 CAUTIONS FOR DRIVING IN COLD REGIONS The following cautions apply to snowbound regions and to mountainous regions, ski resorts and other areas of extreme cold and/or snowfall. Please use them also for reference in winter in other regions.
  • Page 126 S E R V I C E A N D M A I N T E N A N C E | 121 WINTER TIRES Use winter tires of the same sizes as the standard tires. Also, use wheels of the same size as those with the standard tires.

  • Page 127: Service And Maintenance

    S E R V I C E A N D M A I N T E N A N C E | 121 SERVICE AND MAINTENANCE BEFORE SERVICE AND MAINTENANCE PRECAUTIONS FOR CHECKING AND ADJUSTMENTS WARNING • Make sure to turn off the engine and remove the key from the starter switch before performing any checks.
  • Page 128 S E R V I C E A N D M A I N T E N A N C E | 122 ADVICE • Use only appropriate tools. • Oils, brake fluid, battery fluid and engine coolant have lubrication, cooling and rust prevention functions.

  • Page 129: Engine-Related Service And Maintenance

    S E R V I C E A N D M A I N T E N A N C E | 123 ENGINE-RELATED SERVICE AND MAINTENANCE ENGINE CONDITIONS Checking the Engine for Startability and Abnormal Noises 1. Make sure the parking brake is securely engaged. Step firmly on the brake pedal. 2.
  • Page 130 S E R V I C E A N D M A I N T E N A N C E | 124 ENGINE OIL Engine oil is an important factor determining engine performance and longevity. Be sure to use only the specified oil and oil filters.
  • Page 131 S E R V I C E A N D M A I N T E N A N C E | 125 Adding the Engine Oil When the engine oil level is near the "MIN" mark on the oil dipstick, remove the oil filler cap and add the oil.
  • Page 132 S E R V I C E A N D M A I N T E N A N C E | 126 ENGINE COOLANT The engine cooling system is a device for keeping the engine temperature at an appropriate level. The engine coolant must be changed according to the Maintenance Schedule.
  • Page 133 S E R V I C E A N D M A I N T E N A N C E | 127 Preparing Engine Coolant To prevent the engine damage due to freezing of the engine coolant and to protect the cooling system from corrosion, mix the Isuzu recommended coolant and water to be at 50% concentration.
  • Page 134 S E R V I C E A N D M A I N T E N A N C E | 128 Checking the Engine Coolant Level The reserve tank is located behind the front-right wheel. When the engine has cooled down, make sure that the fluid level in the reserve tank is no lower than the "MIN"...
  • Page 135 S E R V I C E A N D M A I N T E N A N C E | 129 Changing the Engine Coolant When changing the engine coolant, also clean the radiator cap, radiator, intercooler and engine coolant passages.
  • Page 136 S E R V I C E A N D M A I N T E N A N C E | 130 CAUTION • Do not start the engine when engine coolant has been drained from the radiator. This could cause the engine to seize up.
  • Page 137 S E R V I C E A N D M A I N T E N A N C E | 131 To clean the pre-cleaner tubes, remove the housing service cover and Vacuator Valve and leave the filter installed (to avoid dust from entering the air induction outlet).
  • Page 138 S E R V I C E A N D M A I N T E N A N C E | 132 Remove the Primary Filter For end service pull the filter out of the housing. For side service push down on the service handle to tilt the filter to a 5º...
  • Page 139 S E R V I C E A N D M A I N T E N A N C E | 133 Inspect the New Filters Visually check for cuts, tears or indentations on the sealing surfaces and the media pack before installation. If any damage is visible, do not install.
  • Page 140 S E R V I C E A N D M A I N T E N A N C E | 134 latches. If the cover doesn’t seat, remove and re-check the filter position and access cover orientation. Inspect the Entire Air Cleaner System Make sure that inlet and outlet connections are in good condition.
  • Page 141 S E R V I C E A N D M A I N T E N A N C E | 135 NOTE • When performing daily maintenance drain the fuel filter only. Do not removethe fuel filter. • Filtration and separation of oil from the fuel is important for trouble-free operation and long lifeof the fuel system.
  • Page 142 S E R V I C E A N D M A I N T E N A N C E | 136 Drain NOTE • The fuel filter can be remote mounted. Shut the engine OFF. Use your hand to open the drain valve.
  • Page 143 S E R V I C E A N D M A I N T E N A N C E | 137 Install CAUTION • Mechanical overtightening can distort the threads aswell as damage the filter element seal or filter canister. Use the following procedure for information on use of thecorrect filter.
  • Page 144 S E R V I C E A N D M A I N T E N A N C E | 138 CRANKCASE VENTILATION FILTER Crankcase vapors, or blowby gases, are gases that escapepast the piston rings during engine cycling. These gasesaccumulate in the crankcase, and in an open system, vent tothe atmosphere.
  • Page 145 S E R V I C E A N D M A I N T E N A N C E | 139 NOTE • The replaceable filter element can be removedfrom either the top or the bottom. • Loosen the crankcase breather hose clamp (service fromabove) or drain hose clamp (service from below) and removethe crankcase ventilation hose or drain hose.
  • Page 146 S E R V I C E A N D M A I N T E N A N C E | 140 CAUTION • Do not submerge the crankcase filter in fluid. This willresult in damage to the crankcase ventilation filter.

  • Page 147: Chassis-Related Service And Maintenance

    S E R V I C E A N D M A I N T E N A N C E | 141 CHASSIS-RELATED SERVICE AND MAINTENANCE BRAKES Shut off the engine and depress the brake pedal about 10 times strongly, then check the brake pedal for free play by lightly pushing it by hand until you feel resistance.
  • Page 148 S E R V I C E A N D M A I N T E N A N C E | 142 Checking Tires Too low or too high a tire air pressure not only affects the ride or causes damage to the cargo but also causes abnormal heat buildup, premature wear, a tire puncture, or may even cause the tire to burst.
  • Page 149 S E R V I C E A N D M A I N T E N A N C E | 143 Using worn-out tires is dangerous because they might have an increased chance of getting punctured or bursting while driving.
  • Page 150 S E R V I C E A N D M A I N T E N A N C E | 144 Wheel nut tightening sequence Wheel with 5 nuts Wheel with 6 nuts Model or Front wheel nuts Rear wheel nuts specification Tightening torque...
  • Page 151 S E R V I C E A N D M A I N T E N A N C E | 143 STEERING WHEEL Checking the Steering Wheel While the engine is idling, place the steering wheel in the straight forward position, then gently turn it to the left and right by hand, and check the play in the steering wheel as the peripheral distance to the point where the tires start moving.
  • Page 152 S E R V I C E A N D M A I N T E N A N C E | 144 Preparation For Operation Brake system WARNING • If the brake system is malfunctioning, braking characteristics may change or the brake system may fail.
  • Page 153 S E R V I C E A N D M A I N T E N A N C E | 145 Axle Load WARNING • If the permissible axle loads are exceeded, driving safety is compromised. The handling as well as steering and braking characteristics may be significantly impaired.
  • Page 154 S E R V I C E A N D M A I N T E N A N C E | 146 Compressed-Air Reservoir Engine Transmission • For this reason, you should always drive slowly when off-road. Ask passengers for guidance when driving over obstacles.
  • Page 155 S E R V I C E A N D M A I N T E N A N C E | 147 Rules For Off-Road Driving WARNING • If you drive over obstacles or in ruts, the steering wheel may jerk out of your grip, causing injury to your hands.
  • Page 156 S E R V I C E A N D M A I N T E N A N C E | 148 Clean wheels, tyres and wheel installations and remove foreign objects, e.g. stones. After operation in mud, sand, water or after exposure to similar dirty conditions: Clean brake discs, brake linings, wheels and axle joints and check them for damage.
  • Page 157 S E R V I C E A N D M A I N T E N A N C E | 149 NOTE • Dispose of service products in an environmentally-responsible manner. CAUTION • For approved service products additives are neither necessary nor are they permitted. Additives may cause damage to major assemblies.
  • Page 158 S E R V I C E A N D M A I N T E N A N C E | 150 • You can find the filling capacities for an oil change in the table. In exceptional circumstances, it is possible to fill the axle up so that oil overflows from the oil filler hole. As a result, the efficiency of the axle could be reduced.
  • Page 159 S E R V I C E A N D M A I N T E N A N C E | 151 Flat Tyre Positioning The Jack Please pay attention to the important safety notes. CAUTION • Raise the laden vehicle only at the jacking points specified by the vehicle manufacturer. Vehicle Tow-Starting And Towing Away Important Safety Notes If, in exceptional circumstances, the vehicle needs to be towed away, make sure that:...
  • Page 160 S E R V I C E A N D M A I N T E N A N C E | 152 Only in exceptional cases, e.g. when leaving areas of danger, should the vehicle be towed with the propeller shaft installed.
  • Page 161 S E R V I C E A N D M A I N T E N A N C E | 153 Warning And İndicator Lamps Warning and indicator lamps provide you with: • Warnings • Fault messages • Operating information Malfunction Notes Notes On Warning And İndicator Lamps...

  • Page 162: Other Service And Maintenance

    S E R V I C E A N D M A I N T E N A N C E | 154 OTHER SERVICE AND MAINTENANCE HANDLING THE JACK WARNING • Raising the vehicle with a jack could lead to an accident when carried out on soft or inclined surfaces.
  • Page 163 S E R V I C E A N D M A I N T E N A N C E | 155 Jacking Points Apply the jack to the jacking point of the bracket. WARNING • Do not jack up or lift up except at specified locations. •...
  • Page 164 S E R V I C E A N D M A I N T E N A N C E | 156 WINDSHIELD WIPER BLADES Windshield Wiper Blade Replacement Pull the wiper arm up to the vertical position. While pressing the wiper-blade hook towards the arm, slide the blade downwards (towards the base of the arm).
  • Page 165 S E R V I C E A N D M A I N T E N A N C E | 157 Replacement of Wiper Rubber Insert Remove the wiper blade from the wiper arm. Pull the wiper rubber insert in the direction indicated by the arrow and extract it from the wiper blade.
  • Page 166 S E R V I C E A N D M A I N T E N A N C E | 158 HANDLING THE BATTERY DANGER • Usage or charging of the battery when the battery fluid is below the "LOWER LEVEL" line can accelerate deterioration and give rise to dangerous situations such as the generation of heat and even explosion.

  • Page 167: Interior And Exterior Maintenance

    S E R V I C E A N D M A I N T E N A N C E | 159 INTERIOR AND EXTERIOR MAINTENANCE EXTERIOR MAINTENANCE Washing If the vehicle is operated with foreign material adhering to the exterior, this material may react chemically with paint or plating, resulting in staining, discoloration, rusting or corrosion of components.
  • Page 168 S E R V I C E A N D M A I N T E N A N C E | 160 ADVICE • If an automatic car or truck-wash is used with vehicles having dark or metallic coating, the painted surfaces can be damaged by the brushes, lose their luster or be very noticeably scratched.
  • Page 169 S E R V I C E A N D M A I N T E N A N C E | 161 Waxing Painted and chrome-plated surfaces should be waxed once or twice a month, or whenever water is being poorly repelled on the surfaces.
  • Page 170 S E R V I C E A N D M A I N T E N A N C E | 162 INTERIOR MAINTENANCE Remove dust and dirt from the interior of the cab using an automotive cleaner or vacuum cleaner, and gently wipe surfaces clean using a cloth wet with warm or cold water.

  • Page 171: Maintenance Data

    S E R V I C E A N D M A I N T E N A N C E | 163 MAINTENANCE DATA For safe and economy driving, we recommend that you have your vehicle inspected and serviced regularly according to the schedule indicated in this chapter.
  • Page 172 S E R V I C E A N D M A I N T E N A N C E | 164 Service Interval Period Info (x1000 km) Service Interval 500 1000 1500 2000 2500 3000 3500 4000 4500 (Hours) Diagnostic control of engine failures...
  • Page 173 S E R V I C E A N D M A I N T E N A N C E | 165 Service Interval Period Info (x1000 km) Service Interval 500 1000 1500 2000 2500 3000 3500 4000 4500 (Hours) Pulley and belt alignments...
  • Page 174 S E R V I C E A N D M A I N T E N A N C E | 166 Service Interval Period Info (x1000 km) Service Interval 500 1000 1500 2000 2500 3000 3500 4000 4500 (Hours) Brake pads and disc control...
  • Page 175 S E R V I C E A N D M A I N T E N A N C E | 167 Service Interval Period Info (x1000 km) Service Interval 500 1000 1500 2000 2500 3000 3500 4000 4500 (Hours) Underbody wax I:weekly...

  • Page 176: In Case Of Emergency

    I N C A S E O F E M E R G E N C Y | 168 IN CASE OF EMERGENCY TROUBLESHOOTING Performing regular inspections and maintenance prevents damage. Be sure to perform inspections and maintenance at regular intervals. Also, quickly rectify any fault in the vehicle (even a small fault) to prevent it from becoming more serious.

  • Page 177: When The Engine Stalls And Cannot Be Restarted

    I N C A S E O F E M E R G E N C Y | 169 WHEN THE ENGINE STALLS AND CANNOT BE RESTARTED Place the gearshift lever in the "N" position, and if the shift indicator shows "N", push the vehicle to a safe place.

  • Page 178: When The Warning Light Comes On

    I N C A S E O F E M E R G E N C Y | 170 CAUTION • For safety and the protection of the vehicle, do not push-start the vehicle. • Make sure that the booster batteries in the vehicle providing the charge have the same voltage as the disabled vehicle.
  • Page 179 I N C A S E O F E M E R G E N C Y | 171 AIR PRESSURE WARNING LIGHT When this warning light comes on, there is insufficient air pressure in the air tank and the brakes will not work properly. A warning buzzer will sound at this time. Immediately stop the vehicle in a safe place, perform checks and take corrective action.
  • Page 180 I N C A S E O F E M E R G E N C Y | 172 ENGINE OIL PRESSURE WARNING LIGHT When this warning light comes on, the oil pressure is too low. Immediately stop the vehicle in a safe place, stop the engine, perform checks and then take corrective action.

  • Page 181: When The Engine Overheats

    I N C A S E O F E M E R G E N C Y | 173 WHEN THE ENGINE OVERHEATS If engine power drops and the needle on the engine coolant temperature gauge goes up above the upper limit of the safety zone and enters the "H" zone, the engine is overheating.

  • Page 182: When Your Vehicle Is Involved In An Accident

    I N C A S E O F E M E R G E N C Y | 174 WHEN YOUR VEHICLE IS INVOLVED IN AN ACCIDENT Stay calm and take the following steps: 1. Avoid a chain of accidents Operate the hazard warning flasher, pull the vehicle immediately over to a safe place that does not impede traffic (shoulder, verge) and stop the engine.

  • Page 183: When Towing

    I N C A S E O F E M E R G E N C Y | 175 WHEN TOWING To move a disabled vehicle, it is best to rely on someone in the wrecker or tow truck business. If that is not possible, follow these procedures.
  • Page 184 M A I N D A T A | 176 MAIN DATA MAIN DATA AND SPECIFICATIONS Dimension (mm) Max. Length 12990 Max. Width 2550 Max. Height 3634 Wheelbase 6950 Front Overhang 2660 Rear Overhang 3380 Gross Vehicle Mass 19500 Front Axle Capacity 7100 Rear Axle Capacity 13000...
  • Page 185 M A I N D A T A | 177 FLUID SPECIFICATIONS Description Capacity Norm Class Engine Oil 26 Lt SAE15W 40 CES-20092 Complement of Engine Oil 6 Lt SAE15W 40 CES-20092 Transmission Oil and Filter 24 Lt ZF TE-ML H55.6335XX 20B/20G Differential Oil and Rear...
  • Page 186 S E R V I C E N E T W O R K | 178 SERVICE NETWORK COUNTRY STORE NAME STORE ADDRESS CONTACT NUMBER Rue Baha H'med, ALGERIA Spa Elsecom BP 200 Bab Ezzouar - +213 (0)23 85 30 86 Alger 2207 Nobel avenue AZERBAIJAN AZ Auto LLC...

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