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ANADOLU ISUZU E6 Citiport 9 Lt User Manual

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USER'S MANUAL
Revision No: 02

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Summary of Contents for ANADOLU ISUZU E6 Citiport 9 Lt

  • Page 1 USER’S MANUAL Revision No: 02...
  • Page 2 It is a symbolic photograph of Citiport vehicle...
  • Page 3 This user’s manual is prepared to give general information about the efficient and most economical use of E6 Citiport 9 Lt vehicle. We strongly recommend you to read the information carefully and to abide by all warnings. We would like to inform you that our company will not be responsible for any financial, spiritual problems and losses that you may suffer unless you follow the instructions.

  • Page 4: Table Of Contents

    TABLE OFCONTENTS PAGE INTRODUCTION Chassis Number Identification Plate Engine Number Vehicle Warranty Options Recommendations / Warnings GENERAL INFORMATION Starting The Engine Stopping The Engine Opening and Closing The Doors Emergency Exits Steering Wheel Adjustment CONTROLS AND INDICATORS Driver Control Panel Front Control Panel Side Control Panel Gauge and Warning Lights Panel...
  • Page 5 PAGE Accumulators Tire Inflator Kit Heating and Cooling System Konvekta Air Condition Control Unit (Optional-1) Eberspacher Air Condition Control Unit (Optional-2) Heater Preheater (Optional) SCR System and Diesel Exhaust Emission Fluid Tank Diesel Exhaust Emission Fluid Heating System Electronic Brake System (EBS) Engine Compartment Fire Detection and Automatic Fire Suppression System (Optional) Fire Detection The Control Unit...

  • Page 6: Introduction

    1. INTRODUCTION...
  • Page 7 It is a symbolic photograph of Citiport vehicle.

  • Page 8: Chassis Number

    CHASSIS NUMBER The chassis number of the vehicle is available on the internal cover of tin plate of the front-wheel slot. IDENTIFICATION PLATE The identification plate is in the front door entry, under the right front seat. Type approval number, VIN number, the sum of the maximum axle load, maximum front axle load and the maximum rear axle load datum are located on the identification plate.
  • Page 9 A detailed description of the composition of the VIN (SAMPLE) 1 - 3 INTERNATIONAL WMI NO: NNA: (AIOS) ANADOLU ISUZU OTOMOTIV SANAYI VE TICARET ANONIM SIRKETI BUS GROUP MODEL LINE 14 PASSENGER SEATS 17 PASSENGER SEATS 18 PASSENGER SEATS 19 PASSENGER SEATS...

  • Page 10: Engine Number

    ENGINE NUMBER Engine number is indicated in 2 places on the engine On the engine identification label on the cylinder head cover. On the body of the oil cooler in the engine block. VEHICLE WARRANTY Warranty terms and conditions are specified in the “Warranty Certificate” given with the vehicle.

  • Page 11: Recommendations / Warnings

    RECOMMENDATIONS / WARNINGS • Use only specified fuel (DIN EN590 suitable sulfur content maximum 10ppm) in your vehicle. • Use diesel exhaust emission fluid suited for DIN70070. • Do not load your vehicle over its passenger capacity and do not change the places of the seats.
  • Page 12 • Do not go on driving when a warning light turns on. Do not forget that you have to get the corrective action by applying the instructions of counters, warning lights and indicator lights. • When the vehicle malfunctions during the drive, turn on the hazard warning flashers and take the vehicle to a safe place not to block traffic.

  • Page 13: General Information

    2. GENERAL INFORMATION...

  • Page 14: Starting The Engine

    STARTING THE ENGINE Bring main switch to “ON” and the transmission to “N” position. By bringing the ignition switch to “M” position, turn it and press the starter button (“D” position). Do not run the starter more than 30 seconds and do not press the accelerator pedal while operating.

  • Page 15: Opening And Closing The Doors

    OPENING AND CLOSING THE DOORS The front door of the vehicle is opened/closed from the outside with the remote control. There are door open/close switches in front control panel in order the doors to be opened/closed from the inside. Opening Doors in Emergencies There are air drain taps above the doors for emergencies.

  • Page 16: Emergency Exits

    EMERGENCY EXITS In emergency cases, emergency exit may be ensured by breaking the windows at the right and left of the vehicle and on the trapdoor with the help of emergency attractive. STEERING WHEEL ADJUSTMENT Steering wheel may be adjusted to up, down, front and back according to the comfortable drive of the driver.

  • Page 17: Controls And Indicators

    CONTROLS and INDICATORS...

  • Page 18: Driver Control Panel

    DRIVER CONTROL PANEL Driver Control Panel Covers; Front Control Panel Side Control Panel Gauge and Warning Lights Panel...

  • Page 19: Front Control Panel

    FRONT CONTROL PANEL 1. Electrical Front Curtain Switch 20. Heater Switch 2. Electrical Front Curtain Switch 21. Switch which determines the operating 3. Front Roof Vent Switch mode of the front door 4. Rear Roof Vent Switch 22. High Driving Switch 5.
  • Page 20 Electrical Front Curtain Switch It is used for opening and closing the curtain in front of the driver. When it is pressed on the lower end of the switch, curtain goes down. When the switch is released, the movement of the curtain stops and remains in the level which it was lowered.
  • Page 21 ASR Cancel Switch ASR system breakdowns when pressed on the lower end of the switch, and the system activates when pressed on the upper end. Outside Rearview Resistance Switch Outside rearview heating activates when pressed on the switch. When pressed again it breakdowns right away; when it is not pressed, it breakdowns automatically after 500 seconds.
  • Page 22 Headlights / Parking / Front-Rear Fog Lights Control Switch When it is in “0” position and turned to right once, parking lights lit, when turned one more time, headlights lit. When the switch is pulled up while the parking lights or dipped if it is headlights were lighting, front fog lights turn on;...
  • Page 23 High Driving Switch This switch is used in the vehicle for a higher driving level than normal. The vehicle comes to a higher level when pressed on the upper end of the switch, and it comes to normal driving level when pressed on the lower end.
  • Page 24 Middle Door Open/Close Switch Opens or closes the middle door. The backlight lights up when the door is opened, and turns off when it is closed. Opening door qualification does not activate in speeds more than 5 km. Back Door Open/Close Switch Opens or closes the back door.
  • Page 25 Retarder Control Lever Retarder activates or breakdowns in 3 stages. Ignition Switch Ignition switch works against spring pressure in starter position and turns back again when released. Closed Ignition active Starter active Do not try to remove the ignition switch while the vehicle is on the move. Signal and Wiper Lever It signals to left when the lever is in the downstream and to right when the lever is in the upstream.

  • Page 26: Side Control Panel

    SIDE CONTROL PANEL Amplifier Increasing and decreasing the volume of speakers are performed with amplifier. Stop Brake cancel This button with the yellow cover is used to deactivate the parking brake. Emergency Button It will be used to inform center emergency situations (such...
  • Page 27 Emergency Switch In order to use the emergency switch, the red colored safety cover on it is opened by holding up. When pushed forward, the electricity of the system cuts down, the engine stops, all internal lights and hazards turn on, door switches are in the back, system active and workable position.
  • Page 28 Reverse Gear Buzzer Switch When the lower end of the switch is pressed, the Reverse Buzzer is activated, and when the upper end is pressed, it is deactivated. Refrigerator switch The refrigerator is activated when the lower part of the button is pressed and it is deactivated when the upper part is pressed.

  • Page 29: Gauge And Warning Lights Panel

    GAUGE AND WARNING LIGHTS PANEL Main Beam Warning: It is the blue colored warning which lights during the usage of the main beams or making selectors. Low Beam Warning: It is the green colored warning which lights during the usage of low beams. Front Fog Warning: It is the yellow colored warning which lights during the usage of front fog lamps.
  • Page 30 ASR Warning: It is the yellow colored warning which lights when ASR activates. Retarder Warning: It is the yellow colored warning which lights when the retarder is active. Charge Warning: It is the red colored warning which lights when the ignition is active and which turns off when the engine exceeds idling speed.
  • Page 31 Lining Pad Warning: It is the yellow colored warning which lights when the percentage of lining thickness coming from EBS decreases below 10%. EBS Warning: It is the red or yellow colored warning which lights when a failure datum came from EBS module. Transmission Heat Warning: It is the yellow colored warning which lights when the transmission oil is more than 107 °C.
  • Page 32 Engine Speed Indicator Engine speed indicator measures the number of engine speed per minute. It begins to work when the engine starts. Speed(km/hour) Indicator It is the indicator which shows the speed of the vehicle in terms of kilometers/hour. It starts to work after the moving of the vehicle.
  • Page 33 Calibration of the Doors • When calibration error occurs on doors, a warning message will be displayed on the screen. Situations that may cause the door calibration to deteriorate; Exposure of the door to excessive impacts. Looseness in the connection of the piston with the door shaft. Potentiometer connections are not correct.
  • Page 34 When the cursor is on the door calibration, this text will appear on the screen. After confirming with the 5th key, this text will appear on the screen and will remain for 10 seconds. In the 5th second of these 10 seconds, the doors will change position once and save the fully open / closed values to the memory.

  • Page 35: Vehicle Equipment

    VEHICLE EQUIPMENT...

  • Page 36: Driver's Seat

    DRIVER'S SEAT NOTE • The location of the seat functions may vary depending on the vehicle. Ergonomic Position Before you start driving, the seat must be adjusted to an optimal position for your body and the correct seating posture must be taken, particularly when switching vehicles.
  • Page 37 Horizontal Slides This enables the drivers to perform their job in a comfortable position. It provides a better view and easier access to the dashboard. Pull lever completely move seat forwards/backwards. Once you have found your desired position, release the lever to lock the seat in place.
  • Page 38 Seat Lowering Enables the drivers to enter and to leave the vehicle much easier. Protects the seat cushion’s side edge by reducing load and friction. Press button down: Seat moves downwards to the lowest position for easy exit and easy entry. Press button up (when seat is lowered): Seat returns by memory function to the previously set position.
  • Page 39 CAUTION • Don’t adjust the height so low that on rough roads the seat can knock through. Adjust the seat height in such a way, that the occupant on each road condition has enough head clearance to the ceiling of the cabin. •...
  • Page 40 Upper Lumbar Support Promotes an upright posture and prevents fatigue by tuning the backrest contour. This modifiable shape of the lower backrest compensates driver’s hollow back. Relaxation of muscles Load relief in the spine Increase in comfort Press upper area of the button for blowing the air- chamber respectively the lower area for exhausting to match the shape of the lower backrest contour in order to support fully the driver’s back.
  • Page 41 CAUTION • Misuse of the seat heating system can lead to overheating or damage to the seat. Misuse includes a wrong connection or using the seat for purposes it was not designed for, such as drying of wet clothes. • Do not place anything - like for example jackets, blankets, pillows or bags.
  • Page 42 Shoulder Adjustment The shoulder adjustment enables a full flat contact with the backrest by inclination adjustment of the upper Backrest area. This adjustment allows an individually adaption of the seat to the length of the upper body. Push switch and adjust the upper backrest area in the desired position.
  • Page 43 • Make sure to use your seat belt always correctly for the whole duration of your drive. If you don´t fasten your safety belt or if you don´t fasten it correctly, the risc of severe injuries increases insist. Correctly fastened seat belts may abate the severity of injuries in case of accidents, hurling or hard breaking.

  • Page 44: Passenger Seats

    PASSENGER SEATS There are 36 passenger seats in the standard vehicle (32 + 4 folding seats). There is a passenger capacity label in front of the vehicle at the upper region. This label shows the number of sitting and standing passengers. SIDE WINDOW WITH RESISTANCE (OPTIONAL) It is located at the left side of the driver.

  • Page 45: Digital Tachograph

    DIGITAL TACHOGRAPH The analog tachograph records vehicle speeds, time, distance traveled and other information. The tachograph can be useful in achieving economic driving and optimum management of operations. Name Display Menu buttons Card drawer 1 with cover Combination button driver-1 Combination key driver 2 Card drawer 2 with cover Tear-off edge printer...

  • Page 46: Roller Blinds

    ROLLER BLINDS There are electrical roller blinds on the driver compartment part of the front window. The opening and closing of the roller blinds are provided by the curtain switches on front control panel. (In Citiport S vehicles, these roller blinds are opened and closed manually.) There is also another roller blind at the left of the driver which can be opened and closed manually.

  • Page 47: Digital Route Indicator Panel

    DIGITAL ROUTE INDICATOR PANEL There is one digital route indicator panel at the front (turning the corner) and one at the rear. (In Citiport S vehicles, instead of turning the corner indicator panel, there are separate indicator panels. One is at the front and the other is on the right side.) Digital Colored Front Route Indicator Panel (Optional) There are 3 options available;...

  • Page 48: Lcd Display

    LCD DISPLAY There is one 19’’ LCD display at the front side of vehicle. This screen used informing passengers and for ad impressions. The vehicle has a 29 inch screen. (OPTIONAL) HALF POP-UP WINDOW There are 7 half pop-up windows in the vehicle.

  • Page 49: Trapdoor

    TRAPDOOR There are 2 trapdoors including front and rear in the vehicle. They are electrically controlled. The opening/ closing operations covers according to the desired direction of the air inlet are realized with the air condition switch on the front control panel. Trapdoors are designed to be used as emergency exits when needed.

  • Page 50: Pack Area

    PACK AREA There is a pack area (except Citiport S vehicles) on the front wheel arch in which passengers may put the things in their hands (umbrella, package, suitcases etc.) designed passengers to travel in comfort. FREEZER 1 LT (OPTIONAL) There is a 1 liter refrigerator on the left rear side of the driver's console.

  • Page 51: External Camera System

    Stop the vehicle in a place where the traffic is suitable. • Open the middle door. • Open the ramp by holding it from its handle on it and by pushing towards the outside of the vehicle. • Provide the entry/exit of disabled passengers. •...

  • Page 52: Parking Sensors

    PARKING SENSORS There are 4 parking sensors mounted on the fender. Sensor activates when the reverse gear is engaged. It buzzers the driver during the reversing according to the distance between the fender and the backward barriers. AUTOMATIC RETRACTOR, QSTRAINT (OPTIONAL) The vehicle has an automatic retractor.
  • Page 53 Set of Front Headlight Rear Lights...
  • Page 54 Side Signal Lights Side Signal Light There are totally 2 side signal lights at right and left of the vehicle. They work with front and rear signal lights. Side markers and Clearance Lights There are 4 clearance lights, 2 of which are at the upper front and 2 of which are at the upper rear of the vehicle.

  • Page 55: Pedals

    PEDALS Brake Pedal: The pedal at left is brake pedal. This pedal is part of electronic brake system (EBS). An electric signal is sent to the central control unit when pressed on the brake pedal and the air is dispersed to brake elements. Gas Pedal: The pedal at right is gas pedal.
  • Page 56 While shifting the gear; • Do not press on the gas pedal • The speed of the engine should be less than 900 rpm • The vehicle must be in stop position • It should be pressed on the brake pedal •...

  • Page 57: Fuel Tank And Cap

    Retarder Specification Retarder is the hydrodynamic brake specification of transmission which is used for extending the life of service brakes. It works at three stages with lever and/or brake pedal. Retarder works at 1 stage when pressed on the brake pedal first, when the pedal is being pressed it raises up to 3 stage and by this way it increases the brake torque.

  • Page 58: Heating And Cooling System

    • Park the vehicle in the way not blocking the traffic. • Get the gear into neutral by pulling the handbrake, start the engine. • Take the tire inflator kit. • Insert one end of the hose to the tire valve and the other end to the air outlet end behind the middle door.
  • Page 59 Control Unit Button Functions Button no Function of the Button On/Off button heating mode for the driver's compartment. (%0-%50-%100 ) “Air circulation” / “Fresh air” selection in the cockpit. (LED on in case of internal air) “Air flap position” selection in the cockpit. Window defrost in the cockpit Manual activation / adjustment of air conditioning fan output in the cockpit On / Off button for the passenger compartment air conditioning / on/off button...
  • Page 60 - “Interior sensor1_for the passenger compartment ” Location: Under the left middle seat in the direction of travel - “Interior sensor2_for the passenger compartment ” Location: Under the left middle seat in the direction of travel - “Option_not active - - ” Location - “Interior sensor for the cockpit area"...
  • Page 61 Manual adjustment of “ventilation output” in the passenger compartment The ventilation output can be adjusted manually to the desired value. Press the blower button to increase the ventialtion output (3 levels: 0-1-2-3-0). When you press the button while on level 3, the system returns to 0. You can monitor the fan speed with the aid of the LED-lit symbols on the blower button.
  • Page 62 Operating the driver air conditioner “Automatic cooling & heating mode” Start your vehicle's engine (see vehicle operating instructions). When the vehicle engine starts, the driver's air conditioner will start to operate in "Automatic Mode". In cooling mode the red LED lights up, In heating mode the LED does not light up. Press the + button to increase the temperature.
  • Page 63 Manual adjustment of “ventilation output” of the front / cockpit air conditioning The ventilation capacity of the front/cockpit air conditioning system can also be adjusted manually. Press the fan button to increase the ventilation power (3 levels: 0-1-2-3- If you press the button in level 3, the system returns to 0 (off). When switched off, the LED is off.
  • Page 64 “Air-flow direction flap” position setting of the cockpit / front air conditioning Press the flap positioning button (repeatedly) to select the desired air circulation (3 positions possible). Air flap position – foot / front torso (when active the respective LED lights Air flap position –foot / front torso / window (when active the respective LED lights up)

  • Page 65: Eberspacher Air Condition Control Unit (Optional-2)

    Error Codes displayed on the air conditioning control unit 11 error codes have been defined EEE- EEP There is an error, A1 - No Main Supply. C1 - Magnetic Clutch Coil_does not pull H1- Heating Valve_ does not work E1 - Passenger compartment_ under seat temperature sensor / short circuit or broken E2 - Passenger compartment_ right Indoor sensor / short circuit or broken E4- Driver's room_temperature sensor / short-circuited or broken E5 - Outdoor_temperature sensor / short circuit or broken...

  • Page 66: Heater

    Minus button: Depending on the currently active function, every time the button is pressed: • the inside temperature setting is decreased by 1°C. • the fan speed is decreased. The adjusted value is adopted after a short time without pressing a button. Fresh air/ Recirculating air: Changes over from fresh air to recirculating air mode, or from recirculating air to fresh air mode.
  • Page 67 Driver Blowing Section Driver Heater Heater button activates and deactivates the heating function. It gives a warning with blinking unless it receives signal from motor temperature entrance. It activates own output for pump and water valve when it receives signal. Driver Fresh Air Driver fresh air button allows air suction from inside or outside of vehicle.

  • Page 68: Preheater (Optional)

    PREHEATER (OPTIONAL) Preheater is in the cupboard behind the rear wheels. The 3-way valve is closed only for preheating the motor coolant (it is to be pressed on – position). The desired programming may be adjusted with the program clock. The 3-way valve is opened in order to support heating system (it is to be pressed on + position).
  • Page 69 The preheater may close itself due to overheating for any reason. If the preheater closes itself because of overheating several times, the control circuit closes the heater automatically. Apply to the authorized heater service for opening the heater and solving the problem. Preheater is commanded with the control on the console above the driver.
  • Page 70 Operating The Ventilation Select, confirm with set the operating time with these buttons. confirm the settings with it, ventilation starts. To close, press on button for 2 seconds. Heating Symbol Operating The Heater Select, confirm with set the desired environment temperature values (only in dry-type heaters) and the operating time.

  • Page 71: Scr System And Diesel Exhaust Emission Fluid Tank Diesel

    Programming Symbol For Programming select, confirm with. select one of the programming memories with these buttons, confirm with. bring the program “ON” position In order to activate the recorded program with buttons. confirm with. bring the program “OFF” position For the cancellation of selected program; with button.
  • Page 72 Diesel exhaust emission fluid is a urea solution in demineralized water at the rate of 32,5%. It is the fluid consumed for reducing the emission rates of the engine. Diesel exhaust emission fluid is sprayed into exhaust gases by dosing pump. It converts these gases into pure nitrogen and water by reacting with the exhausted nitrogen oxide gases which were formed during combustion.
  • Page 73 There are two types of regeneration: Moving Regeneration: It is the regeneration performed when the vehicle was moving. This regeneration shall start automatically when the DPF is near occlusion or after 100 hours of use from the last regeneration; and when the speed of the vehicle and the gas flow of the exhaust system exceeded specified values.

  • Page 74: Exhaust Emission Fluid Heating System

    DIESEL EXHAUST EMISSION FLUID HEATING SYSTEM The diesel exhaust emission fluid used in the vehicle begins to freeze at -11 ° C. The engine begins to spray ureas to the exhaust system when its heat has increased. If the fluid in the tank remained frozen when the engine heated, the engine cuts power since there would urea spraying...

  • Page 75: Engine Compartment Fire Detection And Automatic Fire

    ENGINE COMPARTMENT FIRE DETECTION AUTOMATIC FIRE SUPRESSION SYSTEM (FIREDECT - OPTIONAL - 1) Name High pressure (20MPascal/200bar) water mist nozzle High-pressure stainless-steel pipe system Extinguishing Agent (Temper S-30) as 50 μ droplets Nitrogen pressure bottle Temper S-30 Water + agent bottle Mechanical pressure valve for manual actuation (optional / not all models) Electric pressure valve (coil and solenoid valve), pressure gauge (optional)
  • Page 76 This is a system which consists of a pressure fire detection hose and fire spout nozzles which pass from the areas where a fire may occur in the engine room. There are 2 tanks in the system, one is the nitrogen tank which provides the detection of fire, and the other one is the fighting tank in which there was fire extinguishing fluid.

  • Page 77: Fire Detection The Control Unit

    FIRE DETECTION THE CONTROL UNIT It integrates the control unit and the display / HMI in one single device only. Name Fire Button Action Button Green Led Yellow Led Red Zone Led Fire Button WARNING • Press only in emergency. Press the fire button to activate immediately the suppression system manually.
  • Page 78 Action Button Normal operational mode: • Short press has no functionality. • Long press will start the LED & Alarm self-test. Warning/diagnosis mode: • Short press First press will silence/mute the warning signal. Every further press will show you the “Fault Display” (blink codes). If there is at lea stone error.
  • Page 79 Red Zone Led Fire in zone X detected. The suppression system is automatically activated. • Blinking Alarm countdown for activation. • Constantly Alarm activated. Starting The Control Unit When the control unit is connected to the power source, the green led will flash for 20 seconds, showing that the control unit is in boot loader.
  • Page 80 Alarm Mode If a fire is detected in any of the zones, the zone led will start to flash and the buzzer will sound. The flashing and beeping will continue to get faster until the suppression system is activated. If the suppression system is active the led will flash constantly as well as the buzzer beeps constantly.
  • Page 81 Warning / Diagnosis Mode If any warning occurs, the yellow led will flash and the alarm will beep 3 times every 5 seconds (in the emergency current mode: 3 times every 10 seconds). A short press on the action button will silence/mute the acoustic warning signal. Every further press of the action button for less than 0.8 seconds will cause the control interface to show an error codes this will not work in alarm mode.

  • Page 82: Engine Room Fire Detection System (Lehavot - Opsiyon - 2)

    ENGINE ROOM FIRE DETECTION SYSTEM (LEHAVOT - OPSİYON - 2) This is a system which gives a red-colored and audible warning when the engine room temperature exceeds 175 °C. There are fire detection sensors available in the engine room. ENGINE ROOM FIRE EXTINGUISHING SYSTEM (LEHAVOT – OPTIONAL - 2) This is a system which consists of temperature sensing wire and fire spout nozzles which pass from the areas where a fire may occur in the engine room.
  • Page 83 TROUBLESHOOTING Possible Cause Action Notes failure Steady GREEN Light System OK System in Pre- GREEN LED flashes Sleep mode V15 HMI once in 10 seconds model version GREEN LED flashes System in twice in 10 seconds Sleep mode Vehicle Turn on vehicle turned off Missing fuse Install 2A fuse...

  • Page 84: Engine Room Fire Extinguishing System (Dafo - Optional - 3)

    ENGINE ROOM FIRE EXTINGUISHING SYSTEM (DAFO – OPTIONAL - 3) User interface of the Control Unit DAF-100 has 2 buttons and 5 LEDs and internal sounder: 1. Manual release button – hold this button down for 3 seconds to release extinguishing system manually.
  • Page 85 Starting the control unit When the DAF-100 is connected to the power source, the green LED will be lit. If the control unit start with blinking green and yellow LEDs 10 times in a second (10 Hz) then there is configuration error and Dafo representative must be contacted. Normal operational mode In normal operational mode, the DAF-100 will monitor 1 zone for fire.
  • Page 86 In back-up power mode the detector line is checked once in a second (at 1 Hz rate).

  • Page 87: Automatic Greasing System (Optional)

    AUTOMATIC GREASING SYSTEM (OPTIONAL) Automatic Greasing System is a system which sends oil to 10 grease points on the front axle at certain periods. The pumping and greasing unit of the system is located on the front part of the vehicle. The front axle provides oil sending at certain periods including 0.2 and 0.15 cc.
  • Page 88 When the lubricant in the reservoir has fallen to the minimum level it must be refilled. Generally, a filler pump is used for this purpose. The procedure is as follows: • With a new filler pump (or filling hose) the hose should first be primed with lubricant.

  • Page 89: Thermoelectric Refrigerator

    THERMOELECTRIC REFRIGERATOR Refrigerator Specifications Refrigerator Operating Voltage 24V DC Refrigerator Operating Current 4.5A Power 108 W Min. Operating Voltage 22.5 V Max. Operating Voltage 31 V Internal Dimensions 100 x 110 x 350 mm The refrigerator is completely hygienic with aluminum body and ABS base. The cover and frame are made of ABS.
  • Page 90 Led Signal System An LED signal system (Figure-1) has been created to inform the user about the problems that may arise during the operation. In this LED system, according to the LED's flashing repeat, the user will determine the cause of the error and thus security during operation is provided.

  • Page 91: Bin (Optional)

    WARNING LED MEANING There is no error condition, the system works normally. GREEN LED ON Low voltage error. This error is observed when the system 1 TIME FLASHING (RED LED) supply voltage is below 22.5 V and above 31 V. The system operates normally when it returns to the 22.5 V-31 V range.

  • Page 92: Service And Maintenance

    SERVICE and MAINTENANCE...

  • Page 93: Cleaning Vehicle Towing

    CLEANING VEHICLE External Cleaning • Do not clean your vehicle with detergents and chemicals, do not wipe with gas. • Use pressured water for vehicle cleaning (except for engine area), do not remain the residual water on the vehicle after cleaning, take the residual water with cloth or chamois leather.

  • Page 94: Vehicle Engine Maintenance

    ENGINE MAINTENANCE It is achieved to the engine of the vehicle from 4 parts. It is possible to achieve the engine from the rear, left, inside and below the vehicle. Rear Lower Cap It can be reached to alternators, air conditioning compressor, V belts, recirculation pump, fuel water separator, the oil tank of engine oil complement, diesel exhaust emission fluid tank, ECM (Electric...
  • Page 95 Left Side Radiator Cap Cooling unit, expansion tank water filling collar and level surveillance window can be reached by opening left side radiator cap. Left Side Filter Cap Air filter, the valve related to the heating system, valve and the pump can be reached by opening the left side filter cap. Internal Caps By opening 2 caps inside the vehicle it can be reached to air compressor, hydraulic fan, steering pump, fuel filter,...
  • Page 96 Lower Cap The engine oil sump can be achieved by opening the cap below the vehicle Start / Stop Button Group If it is needed to start the engine during a maintenance and repairing activity of the engine, the rear lower cap of the vehicle is opened and the start/stop button group here is used.

  • Page 97: Powertrain (Optional-1 Konvekta A/C)

    POWERTRAIN (Optional-1 Konvekta A/C) 1) Expansion Tank 2) Water Filler Cap 3) Cooling Unit 4) Alternator 5) Alternator 6) Water Pump 7) Crankshaft Pulley 8) Exhaust Tail Pipe 9) Exhaust Gas Processor Unit 10) Hydraulic Oil Tank 11) Hydraulic Fan Motor 12) A/C Compressor 13) Tandem Pump (Fan &...

  • Page 98: Powertrain (Optional-2 Eberspacher A/C)

    POWERTRAIN (Optional-2 Eberspacher A/C) 1) Expansion Tank 2) Water Filler Cap 3) Cooling Unit 4) Alternator 5) Alternator 6) Water Pump 7) Crankshaft Pulley 8) Exhaust Tail Pipe 9) Exhaust Gas Processor Unit 10) Hydraulic Oil Tank 11) Hydraulic Fan Motor 12) A/C Compressor 13) Tandem Pump (Fan &...
  • Page 99 1) Engine Oil Filler Cap 2) Oil Dipstick 3) Fuel Pump 4) Air Compressor 5) Starter 1) Torque Converter Oil Cooler 2) Transmission Oil Pan 3) Transmission Oil Dipstick 4) Transmission Oil Filler Cap 5) Oil Filter 6) Engine Oil Pan 7) Turbo Compressor Unit...

  • Page 100: Engine Lubrication System

    ENGINE LUBRICATION SYSTEM Replacement of Engine Oil • Bring the vehicle to a horizontal position Run the engine till the cooling fluid reaches to 60 °C temperature • • Turn off the engine • Remove the oil drain plug, pour the oil to the oil collection container (if the oil draining operation is performed as a service maintenance interval, remove the oil filter and replace it) •...

  • Page 101: Engine Cooling System

    ENGINE COOLING SYSTEM Engine cooling system provides the engine heat to remain in appropriate temperature interval, thus the engine works efficiently and by maintaining the oil viscosity the wear of the engine parts is prevented. The system also cools the transmission. At the same time, it also ensures the hot water necessity of the heating system and the heating of diesel exhaust emission fluid tank (optional) in very low temperatures.

  • Page 102: Filling And Air Relief

    11. Check whether the cabin heater temperatures have risen. Total air relief for cabin heater and A/C system lasts for about 15 minutes. Make sure that air relief is completed. 12. Close the manual valves on the waterlines tied to cabin heater and A/C units (engine water inlet and outlet).

  • Page 103: Fuel Filter Replacement

    FUEL FILTER REPLACEMENT Fuel filter can be reached from left lower cap. For the replacement of fuel filter; • Remove the fuel filter • Remove the filter element made out of paper from the filter • Remove the O-ring from filter •...

  • Page 104: Control Of Brake Discs And Pads

    CONTROL OF BRAKE DISCS AND PADS Pad warning indicator must be controlled regularly. It has to be taken to the authorized service when the pad indicator value is 10%. Right and left brake pads on the same axle must be replaced together. The original brake parts specified by the manufacturer of the vehicle must be used.

  • Page 105: Differential Oil Change

    Oil Replacing Interval The transmission oil should be replaced at every 60000 km. The transmission pressure filter should also be replaced in every oil replacement. Discharging Oil 1. Shut off the engine. 2. Check the transmission oil temperature. 3. If the transmission oil temperature is below 60°C, warm up the engine to operating temperature.

  • Page 106: Air Condition Compressor Belt

    AIR CONDITION COMPRESSOR BELT Air condition compressor belt is 17, V belt banded. The codes on the belt are shown below. When the belts damage or break, apply to the authorized service for change. 1- 2R/XPBX1850LW Banded...

  • Page 107: Steering Wheel Hydraulic Tank

    STEERING WHEEL HYDRAULIC TANK It is located at right side of the engine when the engine rear maintenance cap was opened. There is a screw cap and a dipstick available on the tank. Oil level control must be realized in every 3000 km. For oil level control, level dipstick of the tanks is removed, there is a minimum and a maximum line on the dipstick, the oil level must be between these two lines.

  • Page 108: Air Filter

    AIR FILTER The air filter can be reached by opening the left rear side cover of the vehicle. The rubber dust valve below is used to discharge the accumulated dust by squeezing the edges in order to clean the air filter. Air Filter Elements The replacement of air filter elements must be realized every 30000 km, for replacement the steps below must be followed:...

  • Page 109: Draining Water In Air Tanks

    DRAINING WATER IN AIR TANKS There are 3 air tank relief valves under the driver area and test points for pressure measurement in the tubes on the upper parts of the valves. In the lower part, on the right, between the middle door and the rear wheel, there are 2 air tank relief valves and 4 test points for brake and suspension systems.

  • Page 110: Replacement Of Bulbs

    For the complete replacement of external wiper lever, the plastic cap on the point where it connects to the vehicle’s body is opened, the wiper lever is removed by removing the nuts there (Picture 3). During the removement of wiper lever, the sprinkler hose connected to the lever must be removed by pulling from the point where it was connected to the body of the vehicle (Picture 4).
  • Page 111 • Insert it in the position of rubber protective hole facing downward Replacement of parking light bulb • Open the front hood • Pull the socket end on which there is a bulb and which is located under the headlights unit •...
  • Page 112 The Replacement of the Front Fog Lights Lamp • Remove the rubber protective behind the headlights unit by pulling • Remove the bulb by pressing the wire clips inwards • Replace with an equivalent bulb • Insert it in the position of rubber protective hole facing downward The Replacement of the Ceiling Lights Leds There are illumination lamps at right and left side of the ceiling.

  • Page 113: Use Of The Jack And Tire Replacement

    USE OF THE JACK AND TIRE REPLACEMENT The jacking points of the vehicle are on the body and behind the front and rear wheels. The Usage of Jack • Be sure that the drain plug is tightened • Use its own jack handle in order to hold the jack •...

  • Page 114: Corrosion & Preventive Methods

    CORROSION & PREVENTIVE METHODS What is Corrosion? Corrosion is a state of deterioration in metals (steel, copper, zinc, aluminum and their compounds) caused by oxidation or chemical action. Observation • Red rust in steel parts, • White maculation on zinc parts, •...
  • Page 115 CORROSIONS MAINTANENCE PROCEDURE Each vehicle should be checked every 6 months. If the vehicle is not checked then it goes to out of warranty. If there is damage on vehicle, it must be repaired to avoid rust problem.

  • Page 116: The Periodic Maintenance

    THE PERIODIC MAINTENANCE DAILY MAINTENANCE • Check the tires • Check the brakes • Check the engine coolant level • Check the engine oil level • Drain the condensed water from the air tanks especially in winter months • Check the diesel exhaust emission fluid level •...
  • Page 117 Maintenance Interval (*1000km) ENGINE Diagnostic control of engine Failures Engine oil R (90000km / 1500h / 6 months) Engine oil refill (Optional) R (90000km / 1500h / 6 months) A 240K km / 5000 h / 48 month Valve gap setting R (90000km / 1500h / 6 months) Oil filter Fuel filter...
  • Page 118 Maintenance Interval (* 1000 km) Brake pipes and hoses, leaks Brake pads and disc eye control Caliper adjusting bolt Measuring caliper gap Check when you change caliper pad Caliper piston blowers Measuring caliper control movement Looseness in shock absorbers and connectors ECAS settings Every 60.000 km Air bellows...

  • Page 119: Technical Information

    6. TECHNICAL INFORMATION...
  • Page 120 Dimensions (mm) Maximum length 12030 Maximum width 2550 Maximum height 3136 (including A/C unit) Wheelbase 5850 Front overhang 2700 Rear overhang 3480 Front track width 2152 Rear track width 1872 Masses (kg) Gross Vehicle Mass 18700 Empty mass Max. 11400 kg Front axle capacity 7200 Rear axle capacity...
  • Page 121 FLUID SPECIFICATIONS DESCRIPTION CAPACITY NORM CLASS CES-20086, 26,5 lt SAE15W 40 API CK-4 oder Engine Oil CES-20081, ACEA E-9 28 lt Transmission Oil and Filter (31 liters in the first VOITH H55.6335XX filling) ZFTE-ML12- Differential Oil & Rear Axle 16,5 lt SAE80W 90 EcofluidX,12M CASTROL HIGH...
  • Page 122 PRESSURE VALUES Four Way Protector ≥5,5 bar Static Closing Pressure Valve 8,1 bar Air Dryer Minimum Opening Pressure Air Dryer Maximum Closing Pressure 10,45 bar Wheels 9 bar / 131 psi Cold Mixed Inflation Pressure...

  • Page 123: The List Of Foreign Distributors

    7.THE LIST OF FOREIGN DISTRIBUTORS...
  • Page 124 COUNTRY STORE NAME STORE ADDRESS CONTACT NUMBER Rue Baha H'med, ALGERIA Spa Elsecom BP 200 Bab Ezzouar - +213 (0)23 85 30 86 Alger 2207 Nobel avenue AZERBAIJAN AZ Auto LLC +(994) 124964598 AZ1006 - Bakü Blažuj 78, 71215 BOSNIA Sejari d.o.o.

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