1. Manuals
  2. Brands
  3. ANADOLU ISUZU Manuals
  4. Buses
  5. NOVO
  6. User manual

ANADOLU ISUZU NOVO User Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
GENEL / PUBLIC
USER'S MANUAL
Revision No: 02
i

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the NOVO and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ANADOLU ISUZU NOVO

Summary of Contents for ANADOLU ISUZU NOVO

  • Page 1 GENEL / PUBLIC USER’S MANUAL Revision No: 02...
  • Page 2 GENEL / PUBLIC FOREWORD This user’s manual is prepared to give general information about the efficient and most economical use of E6 Novo & Novolux vehicle. We strongly recommend you to read the information carefully and to abide by all warnings. We...

  • Page 3: Table Of Contents

    GENEL / PUBLIC TABLE OF CONTENTS PAGE 1. INTRODUCTION Chassis Number Identification Plate Engine Number Vehicle Warranty Options Recommendations / Warnings 2. GENERAL INFORMATION Engine Start Engine Stop Opening and Closing The Doors Emergency Exits 3. CONTROLS AND INDICATORS Front Control Panel Air Conditioner Control Radio&MP3 Player Heater Control...
  • Page 4 GENEL / PUBLIC Pedals Steering Wheel Adjustment Horn Transmission Engine Retarder (Optional) Fuel Tank Battery Tyre Inflation Set Anti-Lock Brake System (ABS) Advanced Emergency Braking Switch (AEBS) Anti–Slip Regulator (ASR) Diesel Exhaust Emission Fluid Heating System Diesel Particulate Defuser (DPD) Engine Chamber Fire Detection System Engine Chamber Fire Extinguishing System Engine Chamber Fire Detection System And Control Unit (Firetürk- option 2) 54...

  • Page 5: Introduction

    GENEL / PUBLIC 1. INTRODUCTION...

  • Page 6: Chassis Number

    GENEL / PUBLIC CHASSIS NUMBER The chassis number is stamped on the right-side front part of the frame. IDENTIFICATION PLATE Identification plate is at the front door entry, at the step level on the left. There are VIN number, maximum axle load sum, maximum front axle load and maximum rear axle load on the identification plate.

  • Page 7: Engine Number

    GENEL / PUBLIC ENGINE NUMBER The engine number is stamped on the left-side rear part of the engine block.

  • Page 8: Vehicle Warranty

    You can find the detailed information about warranty procedure in “Warranty Certificate”. OPTIONS Apart from the standard features of the vehicle, the following options may be applied to the vehicle when requested. NOVO EURO6 OPTIONS NOVOLUX EURO6 OPTIONS Carpet cover inside Carpet cover inside Cruise control...

  • Page 9: Recommendations / Warnings

    GENEL / PUBLIC RECOMMENDATIONS / WARNINGS • Do not load your vehicle over its passenger capacity and do not change the places of the seats. Our factory is not responsible for the problems arising as a result of a change in the load balance of the vehicle. •...
  • Page 10 GENEL / PUBLIC Additionally do not rotate the steering wheel suddenly and do not apply the brakes. Use tire chains and winter tires in snow-covered or icy roads.

  • Page 11: 2. Generalinformation

    GENEL / PUBLIC 2. GENERALINFORMATION...

  • Page 12: Engine Start

    GENEL / PUBLIC ENGINE START Make sure that the handbrake lever is pulled safely. Before operating the engine, gear lever must be in "N" position. Keep the clutch pedal fully depressed. Ignition Key LOCK : In this position the key can be inserted and removed.

  • Page 13: Emergency Exits

    GENEL / PUBLIC Opening Doors in Emergencies There are air cocks on the upper side of doors for emergencies. Turn the tap clockwise to discharge the air and push the door towards outside to open. There are also air cocks on sides of the doors to open the doors from outside when necessary.

  • Page 14: Controls And Indicators

    GENEL / PUBLIC CONTROLS AND INDICATORS...

  • Page 15: Front Control Panel

    GENEL / PUBLIC FRONT CONTROL PANEL Signal Lever The lever gives signal to the right when it is directed upwards and to the left when directed downwards. Park lamps are turned on when it is turned for the first time and dipped beams are turned on when it is turned for the second time.
  • Page 16 GENEL / PUBLIC Lighter Lighter is pushed towards the heat element inside and it goes out automatically when heated. Idling Control Knob This knob is used to warm up the engine. You can increase the engine speed by turning the knob clockwise without the need to use the accelerator pedal.
  • Page 17 GENEL / PUBLIC Front Door Control Switch: Front door is opened/closed when pressed the lower edge of the switch. Back Door Control Switch: Back door is opened/closed when pressed the lower edge of the switch. Flasher Switch: Flasher is opened when pressed the lower edge of the switch.
  • Page 18 GENEL / PUBLIC Warnings Front door is open Rear door is open Passenger calls the hostess Trunk lid unlocked (optional) Door emergency exit tap is open Passenger presses the stop button Cooling water level is low Rear suspension is not at the normal level Disabled passenger wants to get on Retarder activated Engine overheat...
  • Page 19 GENEL / PUBLIC The system is not active and the green LED on the switch is off: • the vehicle is moving on roads with no clear lane markings (e.g. frequently changing or missing lane markings) • the vehicle is moving below the configured speed The function of the system can be hindered or disabled by the following conditions: •...

  • Page 20: Air Conditioner Control

    GENEL / PUBLIC AIR CONDITIONER CONTROL It shows internal temperature value as two digits. Temperature can be adjusted up - down. When pressed (the air conditioner is on), set temperature increases 1°C. Temperature may increase up to maximum 30 °C.

  • Page 21: Radio&Mp3 Player

    GENEL / PUBLIC When pressed (the air conditioner is on), set temperature decreases 1°C. Temperature may decrease to at least 18°C. Each pressing the fan button, speed level increases. The last set value is automatically activated when pressed and led lights. If internal temperature value is greater than the set value, air conditioner cooling function is activated.

  • Page 22: Heater Control

    GENEL / PUBLIC HEATER CONTROL This button provides speed control of the blower unit which is in front heater.While the lights are off, blower does not work. When pressed the button, green led position I lights. Blower works in low flow.

  • Page 23: Tachograph

    GENEL / PUBLIC When pressed once more, red led position II lights with position I. Valve is fully open in position II. Heater operates at full capacity and it is in winter position. When pressed again, red led goes out, blue led is on, it returns to the summer position. When pressed the button, green led lights.
  • Page 24 GENEL / PUBLIC 1 Driver 1 Activity button and ejection button 2 Card slot 1 3 Driver 2 Activity button and ejection button 4 Card slot 2 5 Unlock button Select desired function Acknowledge function or confirm actions 6 Menu buttons Leave menu Time Operating mode...

  • Page 25: Side Control Panel

    GENEL / PUBLIC SIDE CONTROL PANEL Handbrake : Handbrake system is air-driven and spring wound. Handbrake lever is on the left side control panel. When the vehicle is stopped, handbrake is pulled backwards and lever must be locked at the lower position. Lock latch on the lower part of the lever is slightly pulled upwards and lever is released frontwards to disengage the brake.

  • Page 26: Preheater (Optional)

    GENEL / PUBLIC DPD Switch : The DPD switch is used to manually regenerate the DPD. Warm–up Switch : This switch is used to allow engine coolant to warm up faster at low temperatures to increase the efficiency of the heater or to increase the efficiency of the heater while the vehicle is parked.

  • Page 27: Instrument And Warning Lights Panel

    GENEL / PUBLIC Display On, the Heating menu item is displayed. Press the Longpress button for longer than 2 seconds. Heater Off. Heating with shortpress Press the Shortpress button for less than 2 seconds. Use the button to set the temperature setpoint. Press the button to confirm the temperature setpoint.
  • Page 28 GENEL / PUBLIC Check engine warning light Rear fog light indicator light Glow plug indicator light SVS indicator light Engine oil pressure warning light High beam indicator light ABS warning light (yellow) Exhaust brake indicator light Cruise control MAIN indicator light Cruise control SET indicator light LDWS warning light Warm-up system indicator light...
  • Page 29 GENEL / PUBLIC Hydraulic warning light Parking brake warning light ECONO mode indicator light 1st start mode indicator light Turn signal and hazard warning flasher indicator light – left Turn signal and hazard warning flasher indicator light – right Seat belt warning light Multi –...
  • Page 30 GENEL / PUBLIC Critical emission fail Overheat Can system error AdBlue refill AdBlue level low Check engine oil level AdBlue injection system AdBlue DOS malfunction PM level being checked for selectable DPD regeneration Manual regeneration of DPD in progress Air cleaner Push DPD switch Automatic regeneration of DPD DPD PM accumulation level...
  • Page 31 GENEL / PUBLIC Low fuel Total fuel economy Per trip fuel economy Instantaneous fuel economy Progress of DPD regeneration Engine oil and filter Transmission oil Clutch oil Fuel filter Power steering fluid Tire rotation Hour meter Speed warning...
  • Page 32 GENEL / PUBLIC Nighttime dimmer ASR is active Over speed Water separator (fuel filter) ASR failure Error...

  • Page 33: Vehicle Equipment

    GENEL / PUBLIC VEHICLE EQUIPMENT...

  • Page 34: Driver Seat

    GENEL / PUBLIC DRIVER SEAT NOVO Driver Seat 1. Forward and Backward Adjustment 2. Quick Lift Down Adjustment 3. Seat Inclination Adjustment 4. Height Adjustment 5. Shock Absorber Adjustment...
  • Page 35 GENEL / PUBLIC NOVOLUX Driver Seat 1. Seat Inclination Adjustment 2. Shock Absorber Adjustment 3. Height Adjustment 4. Quick Lift Down Adjustment 5. Backrest Inclination Adjustment...

  • Page 36: Passenger Seats

    GENEL / PUBLIC PASSENGER SEATS Novo Novolux Passenger seats are covered in cloth. Leather upholstery is offered as an option. There is a crew seat at the front door entrance. Passenger seats may be laid backwards, seats by the aisle may spread to the side. The front right and left double seats and middle seat of the back five seats have 3 points seat belt while the other passenger seats have 2 points seat belt.

  • Page 37: Driver Side Window

    GENEL / PUBLIC DRIVER SIDE WINDOW Press the latch for opening the window and move the window in the direction of arrows. ROLLER BLIND There is a roller blind which is opened/closed manually on the front window. There are 2 adjusting ropes on the left side of the roller blind. When you draw one of these ropes, roller blind goes down, when you draw the other rope roller blind goes up.

  • Page 38: Mirrors

    GENEL / PUBLIC MIRRORS There are one rear door step mirror, one inside mirror and two outside mirrors in the vehicle. Rear Door Step Mirror Inside Mirror Right Outside Mirror Left Outside Mirror...

  • Page 39: Amplifier

    GENEL / PUBLIC AMPLIFIER Sound levels of radio, video and microphone can be adjustable. LANE DEPARTURE WARNING SYSTEM (LDWS) LDWS is a lane departure warning system which warns the driver in the event of any inadvertent lane-change. There is a camera in the windscreen, it watches the lane markings.

  • Page 40: Trapdoor

    GENEL / PUBLIC TRAPDOOR in NOVOLUX S vehicles There is a trapdoor for emergency exit and ventilation which is opened/closed manually. SERVICE SET There are service sets on the overhead of seats. There are two air discharge nuzzles, one hostess button and two buttons to activate reading lamps on service sets.

  • Page 41: Disabled Lift (Optional)

    GENEL / PUBLIC DISABLED LIFT (OPTIONAL) Disabled lift is under the middle door on the right side of the bus. To get on the bus; Disabled passengers press the button lights on the warning lens panel, also audible warning activates. In this case, •...
  • Page 42 GENEL / PUBLIC Press-bended lifting arms (shaped in order to contain lower levers) and platform sides covers protect passenger from lift moving parts. Platform is equipped with two manual handrails with locking device which can be driven by only one hand. •...
  • Page 43 GENEL / PUBLIC Stop Button for Disabled Passengers: Disabled passengers who want to get off the bus, inform the driver by pressing on this button. Then, lights on the warning lens panel and also audible warning activates. Help the disabled passengers to get off by using the lift in the same way.

  • Page 44: Steering Wheel Adjustment 3

    GENEL / PUBLIC PEDALS STEERING WHEEL ADJUSTMENT Steering wheel is tilt and telescopic. The lever located below the steering wheel on the left side is pulled upwards for this adjustment. Lever is pushed back when the desired position is reached. HORN Horn sounds when pressed the center of steering wheel.

  • Page 45: Transmission

    GENEL / PUBLIC TRANSMISSION A manual transmission model requires fully depressing the clutch pedal when making a gearshift. When the gearshift lever is placed into "R (Reverse)", the backup lamps come on. ENGINE 1. Engine Oil Filling Plug 2. Fuel Filter 3.

  • Page 46: Retarder (Optional)

    GENEL / PUBLIC 1. Exhaust Manifold 2. Turbo Air Inlet 3. Generator 4. Engine Oil Sump RETARDER (OPTIONAL) Your vehicle is equipped with a retarder. It provides you with essential safety, cost effectiveness, accurate and reliable braking. Even at the lowest speeds, the retarder is very effective for common braking situations (junctions, bends, turns,etc.) and for stops, virtually without using the service brakes.

  • Page 47: Fuel Tank

    GENEL / PUBLIC After the vehicle stabilises at the required speed, we recommend that you use the retarder in position 2 to obtain maximum endurance efficiency. Intermittently it may be useful to combine the use of the service brakes with the operation of the retarder to adapt the vehicle’s speed to the road conditions (particularly entering bends).

  • Page 48: Battery

    GENEL / PUBLIC BATTERY There are two batteries in the vehicle, each of them is 12 V and 105 Ah. They are located at the front side of the front wheel which is on the left. TYRE INFLATION SET If the air pressure in vehicle tyres are low, tyre inflation set among the tools are used to adjust tyre pressures.

  • Page 49: Anti-Lock Brake System (Abs)

    GENEL / PUBLIC ANTI-LOCK BRAKE SYSTEM (ABS) Wheels may be locked and slip during sudden braking or braking on a slippery road surface such as a snowy road. ABS is a device to prevent the wheels from by detecting a slippery condition during braking and to secure directional stability and handling stability of the vehicle.
  • Page 50 GENEL / PUBLIC 1. FCW Function - Front Collision Warning • Visual and audible (FCW) warnings are given on the warning lens panel display. • Along with the visual and audible warning signal, the wheel brakes are briefly given a tactile feedback (HCW) to reinforce the collision warning given to the driver.
  • Page 51 GENEL / PUBLIC • The response may be delayed if the system detects that an upcoming collision can be avoided by a maneuver of the driver. • The system uses an avoidance path at low speeds for stationary objects. • The system may not be able to prevent the collision if the ideal braking conditions due to weather conditions or road surface are not met.

  • Page 52: Anti-Slip Regulator (Asr)

    GENEL / PUBLIC EBA (Extended Brake Assistance) The extended braking aid reinforces the driver's manual brake request to avoid an oncoming collision at times of collision. In the event of an active collision warning, the EBA will send a request for the required deceleration to the brake system, depending on the current brake pedal position, to avoid an accident if the driver has started to depress the brake pedal slightly.

  • Page 53: Diesel Exhaust Emission Fluid Heating

    GENEL / PUBLIC Angular Acceleration Sensor Acceleration sensor is positioned on the floor casing in the trunk space close to the center of gravity of vehicle. Axial deviation in the vehicle is perceived as instant angular acceleration and conveyed to braking system control unit as electronic signal.
  • Page 54 GENEL / PUBLIC DIESEL PARTICULATE DEFUSER (DPD) DPD reduces particulate matter (PM) in the exhaust emissions. The DPD filter captures PM. When a certain amount of PM has accumulated in the DPD filter, the filter is automatically regenerated. (The PM is burned away.) To prevent a DPD failure, be sure to observe the following points: The DPD, urea selective catalytic reduction (SCR) system, and exhaust pipe are extremely hot while the engine is running, during DPD filter regeneration (PM...
  • Page 55 GENEL / PUBLIC In a manual transmission model, place the gearshift lever into "N" and firmly engage the parking brake. In a Smoother model, place the gearshift lever into "N", confirm that the "N" indication appears, and firmly engage the parking brake. Run the engine at idle.
  • Page 56 GENEL / PUBLIC • Combustion of PM during DPD regeneration can cause white smoke to be briefly emitted from the exhaust pipe. The white smoke does not indicate a fault. Do not perform manual regeneration in any poorly ventilated indoor place. •...
  • Page 57 GENEL / PUBLIC ENGINE COMPARTMENT FIRE DETECTION AND AUTOMATIC FIRE SUPPRESSION SYSTEM (FIREDECT- OPTIONAL-1) Name High pressure (20MPascal/200bar) water mist nozzle High-pressure stainless-steel pipe system Extinguishing Agent (Temper S-30) as 50 μ droplets Nitrogen pressure bottle Temper S-30 Water + agent bottle Mechanical pressure valve for manual actuation (optional / not all models) Electric pressure valve (coil and solenoid valve), pressure gauge (optional) This is a system which consists of a pressure fire detection hose and fire spout nozzles...
  • Page 58 GENEL / PUBLIC WARNING In case of fire; • Stop the engine. • Empty the vehicle. • Turn off the current. • Keep the bonnet closed at least 5 minutes. • Use a portable fire extinguisher if needed. • Connect with the authorized Isuzu Dealer. WARNING The following operations should be performed when the fire extinguishing system activated because of a reason other than fire and the tanks emptied:...
  • Page 59 GENEL / PUBLIC Normal operational mode: • Short press has no functionality. • Long press will start the LED & Alarm self-test. Warning/diagnosis mode: • Short press First press will silence/mute the warning signal. Every further press will show you the “Fault Display” (blink codes). If there is at lea stone error.
  • Page 60 GENEL / PUBLIC Fire in zone X detected. The suppression system is automatically activated. • Blinking Alarm countdown for activation. • Constantly Alarm activated. Starting The Control Unit When the control unit is connected to the power source, the green led will flash for 20 seconds, showing that the control unit is in boot loader.
  • Page 61 GENEL / PUBLIC Alarm Mode If a fire is detected in any of the zones, the zone led will start to flash and the buzzer will sound. The flashing and beeping will continue to get faster until the suppression system is activated. If the suppression system is active the led will flash constantly as well as the buzzer beeps constantly.
  • Page 62 GENEL / PUBLIC Warning / Diagnosis Mode If any warning occurs, the yellow led will flash and the alarm will beep 3 times every 5 seconds (in the emergency current mode: 3 times every 10 seconds). A short press on the action button will silence/mute the acoustic warning signal. Every further press of the action button for less than 0.8 seconds will cause the control interface to show an error codes this will not work in alarm mode.
  • Page 63 GENEL / PUBLIC ENGINE ROOM FIRE DETECTION SYSTEM AND CONTROL UNIT (FOGMAKER-OPTIONAL-2) Control Module In Case Of Alarm - Fire Red motor fire symbol/red lamp flashes red. Alarm siren gives repeating acoustic signal. Fire alarm signal – bus manufacturer’s system: See bus manufacturer’s manual.
  • Page 64 GENEL / PUBLIC In Case Of Alarm – Fire Overview, Fogmaker’s Fire Protection System This bus fitted with a fully automatic fire protection system for the engine compartment The system comprises: • Piston accumulator (1) • Detector bottle (2) • Pipe system with nozzles (3) •...
  • Page 65 GENEL / PUBLIC Routine Maintenance Pressure switch installed: Check that lamps indicating low pressure are not alight on the bus alarm button. Pressure switch not installed: Make sure the pressure in the piston accumulator is within the green zone on the pressure gauge. Test the alarm before starting the day’s work..

  • Page 66: Service And Maintenance

    GENEL / PUBLIC 1. SERVICE AND MAINTENANCE...

  • Page 67: Cleaning Vehicle

    GENEL / PUBLIC CLEANING VEHICLE External Cleaning • Do not clean your vehicle with detergent and chemical materials, do not wipe with gas. • Use pressurized water for vehicle cleaning (except for engine area), do not leave the extra water on the vehicle after cleaning, remove the extra water with a cloth or washleather.

  • Page 68: Engine Oil

    GENEL / PUBLIC ENGINE OIL Engine oil is an important factor determining engine performance and longevity. Be sure to use only the specified oil and oil filters. The engine oil level must be checked and the oil should be changed regularly according to the Maintenance Schedule. Checking the Engine Oil Level Park the vehicle on a flat surface and check the engine oil level before starting 30 minutes after...

  • Page 69: Engine Coolant

    GENEL / PUBLIC Adding the Engine Oil When the engine oil level is near the "MIN" mark on the oil level gauge rod (oil dipstick), remove the oil filler cap and add the oil. Remove the oil dipstick at this time. Use only the specified engine oil.
  • Page 70 GENEL / PUBLIC • Do not loosen or remove the radiator cap, sub-tank cap or reserve tank cap when the engine coolant is still hot. Hot vapor or boiling water may burst out and cause a burn. Cover the cap with a cloth, etc. and remove it gradually after the engine is fully cooled down and the temperature of the engine coolant becomes low.
  • Page 71 GENEL / PUBLIC • Coolant is toxic and must not be ingested. If the coolant is mistakenly ingested, immediately vomit it and seek prompt medical attention. • If the coolant gets in your eyes, rinse it off immediately with a large amount of water for 15 minutes or longer.
  • Page 72 GENEL / PUBLIC Changing the Engine Coolant Change the engine coolant according to the Maintenance Schedule. When changing the engine coolant, also clean the radiator cap, radiator, intercooler and engine coolant passages. Draining the Cooling System 1. Check that the engine has cooled sufficiently. 2.
  • Page 73 GENEL / PUBLIC 2. Check and clean the radiator cap. Replace the cap if there is anything abnormal with it. 3. Securely fasten the radiator cap. 4. Engine coolant may leak from even minor cracks. Replace damaged rubber hoses. 5. Refill the reserve tank with tap water to the "MAX"...
  • Page 74 GENEL / PUBLIC 6. Fill the reserve tank with engine coolant to the "MAX" line. Close the cap of the reserve tank. 7. Start the engine, let it idle for 5 minutes or more and then stop the engine. 8. After checking that the engine has sufficiently cooled down, remove the radiator cap. If the engine coolant level has decreased, replenish with engine coolant up to the radiator filler opening.

  • Page 75: Transmission Oil

    GENEL / PUBLIC TRANSMISSION OIL Change the transmission oil according to the Maintenance Schedule. Checking the Oil Level 1. Remove the oil level plug. 2. Check whether the oil level is up to the lower edge of the oil level plug hole. The correct oil level range is between 0 and 10 mm (0 and 0.39 in) below the bottom of the level plug hole.

  • Page 76: Power Steering Fluid

    GENEL / PUBLIC Changing the Oil 1. Place a container under the drain plug to receive oil. 2. Remove the plugs indicated in the figure to discharge the oil into the container. 3. After installing the drain plug by tightening it to the specified torque (84 Nm), refill the rear axle differential with new oil through the oil level plug hole up to the lower edge of the hole.
  • Page 77 GENEL / PUBLIC 1. Apply the parking brake firmly and chock the rear wheels. 2. Firmly apply the head of the jack to the jacking point. 3. Raise the vehicle until the front wheels are completely clear of the ground. 4.

  • Page 78: Fuel Filter

    GENEL / PUBLIC FUEL FILTER Change the fuel filter in accordance with the Maintenance Schedule. Drain the water when the water separator (fuel filter) warning light comes on. Changing the Fuel Filter Engine- side Fuel Filter 1. Loosen the drain plug at the bottom of the filter element case. Remove the rubber cap of the air bleed plug and then loosen the plug.
  • Page 79 GENEL / PUBLIC 5. Attach the new O-ring to the filter body, making sure that it is not damaged by the screw threads. 6. After lightly coating the inner and outer gaskets of the new filter element with diesel fuel, insert the element until it touches the filter body.
  • Page 80 GENEL / PUBLIC Use a filter wrench and tighten the cartridge and bowl by 1/2 to 2/3 turns. (Reference tightening torque for both cartridge and bowl: 10 N·m (1.0 kgf·m/87 lb·in) Tighten the drain plug and bleed air from the fuel system. Draining Water from the Fuel Filter Chassis-side Fuel Filter (Only Models with a Pre-fuel Filter) 1.

  • Page 81: Urea Selective Catalytic Reduction (Scr)

    GENEL / PUBLIC 3. Fully tighten the drain plug and move the priming pump several times. 4. Test run the engine and check that there are no fuel leaks from the drain plugs of the chassis-side fuel filter and engine-side fuel filter.Also check that the water separator (fuel filter) warning light stays off.

  • Page 82: Control Of Brake Disc And Linings

    GENEL / PUBLIC When refilling ; • Do not put anything other than diesel exhaust emission fluid in the diesel exhaust emission fluid tank. • When refilling diesel exhaust emission fluid, doing any of the following may cause a fire or malfunction of the urea SCR system. Diluting with water or other liquids Adding gasoline or diesel fuel How to add...

  • Page 83: Fan Belt

    GENEL / PUBLIC Left and right brake linings on the same axle must be changed together. Original brake part defined by the vehicle manufacturer must be used. Brake discs must be controlled when changing linings and they must also be changed if necessary.

  • Page 84: Air Cleaner

    GENEL / PUBLIC 4. Insert the new belt through the opening in the fan, and install the belt while aligning its grooves with those in the pulleys. 5. Turn the adjusting bolt until the belt tension is within the standard value range. 6.
  • Page 85 GENEL / PUBLIC Checking the Air Cleaner Remove the air cleaner element and check to see if it is blocked by dirt.
  • Page 86 GENEL / PUBLIC Changing the Air Cleaner Element (Engine Intake) 1. Unfasten the 3 clips and remove the air cleaner cover. 2. Remove the air cleaner element by pulling it out toward you. 3. Remove the dirt that has accumulated on the air cleaner cover and the air cleaner body.
  • Page 87 GENEL / PUBLIC 5. Push the element back into position in the air cleaner body. 6. Install the air cleaner cover. Line up the notch on the left side of the body with the claw on the cover. Secure the cover in position by fastening the 3 clips. Cleaning the Air Cleaner Element Choose one of the following cleaning methods depending on how the element has become dirty.
  • Page 88 GENEL / PUBLIC Changing the Air Cleaner Element (Compressor Intake) 1. Remove bulk dust with vacuum cleaner and remove used filter carefully. 2. Clean inside of housing thoroughly with clean damp cloth or vacuum cleaner. 3. Clean the gasket sealing surfaces of the housing removing any hard built up dust patterns.
  • Page 89 GENEL / PUBLIC Don’t tap an element to clean it. Don’t judge an elements life by appearance. Don’t leave an air cleaner open any longer than necessary. Don’t install a defective element. Don’t use the wrong model or part number element.

  • Page 90: Air Dryer

    GENEL / PUBLIC AIR DRYER Air dryer is on the rear left of the chassis. Function of air dryer is to adjust the air system pressure and decrease the moisture and air in the air pressed from the compressor. Dryer has a heater that prevents freezing in cold weather, which is activated in low temperatures in particular and deactivated in high temperatures.
  • Page 91 GENEL / PUBLIC Removing the Battery When the battery is to be removed, disconnect the battery cable from the negative terminal first. If the battery cable remains connected to the negative terminal, any contact made by tools and the like between the positive terminal and the vehicle body could lead to a short-circuit and dangerous electrical shocks.
  • Page 92 GENEL / PUBLIC Checking the Battery Fluid Level Daily Check Remove the battery cover and confirm whether the level of fluid inside the battery case is within the specified range. The surface of the battery fluid should be between the "UPPER LEVEL" and "LOWER LEVEL"...

  • Page 93: Windshield Wipers Change

    GENEL / PUBLIC WINDSHIELD WIPERS CHANGE Check the level of fluid in the windshield washer tank. In addition, spray windshield washer fluid and operate the windshield wipers to check for any areas not properly wiped. At this time, also check the windshield washer's spraying condition. 1.

  • Page 94: Wheels And Tyres

    GENEL / PUBLIC Replacement of Wiper Rubber Insert Removal 1. Remove the wiper blade from the wiper arm. 2. Pull the wiper rubber insert in the direction indicated by the arrow and extract it from the wiper blade. Installation 1. Insert a new wiper rubber insert into the wiper blade.
  • Page 95 GENEL / PUBLIC Checking Tyres Air Pressure Too low or too high a tyre air pressure not only affects the ride or causes damage to the cargo but also causes abnormal heat buildup, premature wear, a tyre puncture, or may even cause the tyre to burst. Use an appropriate tyre air pressure gauge when measuring the air pressure of a tyre.
  • Page 96 GENEL / PUBLIC Changing Tyres Change a tyre on a level and solid surface after checking safety in the surrounding area. Every stud or nut for right-hand wheels is marked "R" or " ", and each stud or nut for left-hand wheels is marked "L"...
  • Page 97 GENEL / PUBLIC Removing a Wheel 1. Firmly apply the parking brake. When changing a front wheel, chock the rear wheel diagonally opposite to the front wheel. When changing a rear wheel, chock the front wheel diagonally opposite to the rear wheel. 2.
  • Page 98 GENEL / PUBLIC • Remove rust and dirt from a wheel stud and nut, lightly lubricate the threads with engine oil, gear oil or power steering fluid and turn the nut on the stud. If the nut does not turn smoothly, the threads are defective.

  • Page 99: Maintenance Schedule

    GENEL / PUBLIC Operating the Jack 1. Before raising the vehicle, pull the handbrake and gear. 2. The jack must be placed on a flat, solid surface. 3. Place the jack below the vehicle in upright position. 4. Use jack handle to raise the jack. 5.
  • Page 100 GENEL / PUBLIC regularly inspected. I: Inspect, clean, repair A: Adjust R: Replace T: Tighten to the specified torque L: Lubricate Maintenance interval for the vehicle is prepared for 120.000 km. The maintenances after 120.000 km are the same with the maintenance intervals starting from 20.000 km and going on.
  • Page 101 GENEL / PUBLIC Month or Km Maintenance Interval whichever comes ( x 1000 km) first ENGINE or every 12 months Engine oil or every 12 months Engine oil filter or every 12 months Fuel filter or every 24 months Air cleaner element Air compressor filter or every 12 months or every 12 months...
  • Page 102 GENEL / PUBLIC Month or Km Maintenance Interval whichever comes ( x 1000 km) first Power steering hose or every 48 months Looseness in rod end or every 6 months connection Looseness in or damage to or every 24 months steering mechanism or every 24 months Wheel alignment...

  • Page 103: Technical Information

    GENEL / PUBLIC 6. TECHNICAL INFORMATION...
  • Page 104 GENEL / PUBLIC NOVO EURO6 SPECIFICATIONS Dimensions(mm) Maximum length 7305 Maximum width 2282 Maximum height 3350 Wheelbase 3385 Front overhang 1650 Rear overhang 2270 Front track width 1914 Rear track width 1650 Inner height 1930 Masses (kg) Gross vehicle mass max.
  • Page 105 GENEL / PUBLIC Rear Parabolic steel alloy leaf springs Brake system Front / Rear Disc / Disc Full Air Brake System with ABS and System EVSC, Dual Circuit, Auto-adjusted Parking brake Air Actuated, Operating on Rear Axle Auxiliary brake Exhaust Brake Fuel tank (lt) Diesel Exhaust Fluid Tank (lt) Generator...
  • Page 106 GENEL / PUBLIC Maximum power (PS/rpm) 190 / 2600 Maximum torque (Nm/rpm (Kgm/rpm) (510 /1600-2800) (52 /1600-2800) Exhaust gas emission class EURO VI Hydraulic Actuated With Diaphram Spring Clutch and Single Dry Plate Gearbox Model ISUZU MZZ-6 Number of gears, type 6 Forward, 1 Reverse, Overdrive Final gear ratio 4,777...
  • Page 107 GENEL / PUBLIC PRESSURE VALUES ≥ 5.5 bar Four Circuit Protection Valve Static Closing Pressure Air Dryer Min. Cut in Pressure 7.1 bar Air Dryer Max. Cut out Pressure 9.1 bar Tyres Cold Inflation Pressure 7.03 bar / 102 psi FLUID SPECIFICATIONS OIL GRADE OIL GRADE...

  • Page 108: List Of Foreign Distributors

    GENEL / PUBLIC 7. LIST OF FOREIGN DISTRIBUTORS...
  • Page 109 GENEL / PUBLIC COUNTRY STORE NAME STORE ADDRESS CONTACT NUMBER Rue Baha H'med, ALGERIA Spa Elsecom +213 (0)23 85 30 86 BP 200 Bab Ezzouar - Alger 2207 Nobel avenue AZERBAIJAN AZ Auto LLC +(994) 124964598 AZ1006 - Bakü Blažuj 78, 71215 BOSNIA Sejari d.o.o.

This manual is also suitable for:

Novo lux

Table of Contents