DEPURECO CLEAN AIR Use And Maintenance Manual

DEPURECO CLEAN AIR Use And Maintenance Manual

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USE AND
MAINTENANCE
MANUAL
SERIES
CLEAN AIR

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Summary of Contents for DEPURECO CLEAN AIR

  • Page 1 USE AND MAINTENANCE MANUAL SERIES CLEAN AIR...
  • Page 2: Table Of Contents

    6.0 USING AND INSTALLING THE “P” POST-FILTER _____________________________________________ 10 6.1 INSTALLING THE “P” POST-FILTER ON THE CLEAN AIR ____________________________________ 10 7.0 INSTALLING THE CLEAN AIR AND PREFILTER ON THE STAND _________________________________ 11 8.0 CLEAN AIR TECHNICAL DATA __________________________________________________________ 12 8.1 SIZE TABLE_______________________________________________________________________ 13 9.0 FILTER MAINTENANCE AND REPLACEMENT _______________________________________________ 14...
  • Page 3: Introduction

    2.0 DESCRIPTION OF THE FUNCTIONS The CLEAN AIR series of centrifugal extractor fans are designed for use on all types of machine tools using emulsified or neat lubricating oil coolant. The range comprises three models which, fitted with various impellers and motors, offer a wide selection (up to 6 different combinations) of extraction flow rates, depending on the size of the machine tool to serve.
  • Page 4: Directions For Use And Limits Of Use

    3.0 DIRECTIONS FOR USE AND LIMITS OF USE The CLEAN AIR series of filters has been designed, according to the specificity of their different versions, to filter neat or emulsified oil mists with modest amounts of dust which are produced in mechanical industry processing and in particular in turning, milling, boring and grinding.
  • Page 5: Preliminary Inspection And Installation

    The MICRONFILTER support service is always available for any further information about using the product. 4.0 PRELIMINARY INSPECTION AND INSTALLATION CLEAN AIR series filters and their relative accessories/optional reach the customer fully assembled, protected by suitable packaging. N ORDER TO MOVE THE MATERIAL...
  • Page 6: Installation

    To dampen any vibrations caused by rotating parts, it is possible to use anti-vibration mounts (supplied); in this case, it is necessary to secure the CLEAN AIR using two steel cables so that if the anti-vibration mount should break, the machine will not fall from its position.
  • Page 7: Horizontal Installation

    posizionamento ORIZZONTALE postfiltro ANTI-VIBRATION MOUNTS 4.2 HORIZONTAL INSTALLATION REQUIRED: 2 SLEEVES WITH THEIR FLANGES, PIPE CONNECTION AND CLAMPS).
  • Page 8 (included in delivery) in the inserts of the vacuum, then screw the suction hose to the lid of the CLEAN AIR , take care to properly apply silicone between the cover and flange, to prevent possible leakage of...
  • Page 9: Vertical Installation

    4.3 VERTICAL INSTALLATION REQUIRED: 1 SLEEVE AND THE RESPECTIVE FLANGE AND A SEAL WITH ITS FLAT FLANGE...
  • Page 10 ALWAYS USE SILICON BETWEEN INLET SLEEVE AND CLEAN AIR BODY FOR AVOIDING LEAKAGES Prepare the drainage as described in the previous chapter, turn the CLEAN AIR 90 ° and invite the sleeve into the hole, taking care not to damage the seal.
  • Page 11 The filter extraction outlet must be made on the machine fairing at the OPPOSITE SIDE (or even further) from the tool processing point, in order to avoid any uptake of solid material or excessive intake of coolant (see pic.1: CORRECT INSTALLATION and pic.2: WRONG INSTALLATION)
  • Page 12 Pic. 2...
  • Page 13: Using And Installing The Prefilter "Pf

    5.0 USING AND INSTALLING THE PREFILTER “PF” or “PRECLEAN AIR ” PF series pre-filters can fit also CLEAN AIR , when needed, ain all cases where there are high levels of production of oil mists together with dust and metal shavings. For all the limitations of use, the points mentioned in chapter 3.0 apply.
  • Page 14: Installing The "P" Post-Filter On The Clean Air

    1. On the back cover of CLEAN AIR , put onsite with the suitable tool, the 4 corner-spacer legs. (pic.1 pic. 2) 2. Insert the P cartridge in the middle of the ideal square generated from the 4 corner legs (pic. 3) 3.
  • Page 15: Installing The Clean Air And Prefilter On The Stand

    The stand (optional) is normally provided separately to the CLEAN AIR mist collector. To connect it, proceed as follows: 1. Place the stand in the immediate vicinity of the machine tool, taking care to position it as close as possible to the extraction outlet on the fairing.
  • Page 16: Clean Air Technical Data

    8.0 CLEAN AIR TECHNICAL DATA CLEAN AIR 800 CLEAN AIR 1200 CLEAN AIR 2000 Power 0,37 kW 0,55 kW 0,75 kW Electrical 230/400V 50 Hz 230/400V 50 Hz 230/400V 50 Hz Connection 230/400V 60 Hz 230/400V 60 Hz 230/400V 60 Hz...
  • Page 17: Size Table

    8.1 SIZE TABLE...
  • Page 18: Filter Maintenance And Replacement

    9.0 FILTER MAINTENANCE AND REPLACEMENT Do not perform maintenance while the machine is operating or connected to the electrical energy source. During these phases, remember to disconnect the plug to prevent unwanted start-ups. In order to keep the machine in perfect working order, the following operations must be carried out: check the condition of the electrical power cables;...
  • Page 19 9.1 SPARE PARTS LIST MODEL COALISCING FILTER CODE CELLULOSE FILTER CODE (2) AFTER FILTER CODE (3) CLEAN AIR 400 6031030051 7041061023 7041061034 CLEAN AIR 800 -1200 6031030059 7041061083 7041061032 CLEAN AIR 2000 - 2500 6031030053 7041061022 7041061084...
  • Page 20: Pre Filter Maintenance And Replacement

    40 °C. Allow to dry thoroughly before reinstalling. Careful maintenance of these filters allows the internal CLEAN AIR filters to last longer. The acrylic filter (1) is not re-generable so its duration is variable and depends on the type of processing and its §...
  • Page 21: Electrical Circuit Diagrams

    2000-2500 *SAME DIRECTIONS FOR PRE-FILTER MODEL PRE-CLEAN AIR 10.0 ELECTRICAL CIRCUIT DIAGRAMS Make connections to the power supply according to current safety standards. Before starting up the machine, check the correct direction of rotation of the electric motor shown by an arrow on the fan.
  • Page 22: Marking And Certification

    11.0 MARKING AND CERTIFICATION The CLEAN AIR models have been examined in compliance with the EEC Machinery Directive 89/392 as amended. Their suitability is shown by the application of the CE marking on the machine and the declaration of conformity which accompanies this manual.
  • Page 23: Cellulose Filter Cartridge Data Sheet

    14.1 CELLULOSE FILTER CARTRIDGE DATA SHEET...
  • Page 24: Teflon-Coated Polyester Filter Cartridge (Post-Filter) Data Sheet

    14.2 TEFLON-COATED POLYESTER FILTER CARTRIDGE (post-filter) DATA SHEET...
  • Page 26: Warranty

    15.0 WARRANTY 1. General conditions Micronfilter Srl (hereinafter known as Supplier) undertakes to deliver to the purchaser products conforming to the agreement which are exempt from defects such as to make them unsuitable for the use to which products of the same type are employed and guarantees the products sold for 365 days from the date of delivery with an hourly limit of use equal to 2000 hours.
  • Page 27 4. Exclusions The Supplier shall not be held liable for defects or faults pertaining to the product which are directly or indirectly attributable to information, data, projects, materials and to any other tangible or intangible good supplied, indicated or requested by the purchaser or by third parties acting in whatever role, in the name and on behalf of the latter. Not covered by this guarantee are all the defects directly or indirectly attributable to incorrect, excessive or improper use of the equipment and including all the times the equipment is used in a manner different from that described in the technical documentation accompanying the product.

This manual is also suitable for:

Clean air 800Clean air 1200Clean air 2000

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