DEPURECO XM Series Instruction And Maintenance Manual

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INSTRUCTION AND

MAINTENANCE MANUAL

XM / XM Z22 / MINIBULL / M H PRO ACD /

M45 H ACD / M45 H ACD INERT

Depureco Industrial Vacuums Srl

Company under the direction and coordination of COFISE S.p.A.

Via Venezia, 32 - 10088 Volpiano (TO), Italy

Tel.

+39 011 98.59.117

Fax

+39 011 98.59.326

TRASLATION OF ORIGINAL INSTRUCTIONS

www.depureco.com

depureco@depureco.com

depureco@documentipec.com Registered in the

tax code- and VAT reg no.

02258610357 -

Turin Company Register -

R.E.A.

WEEE

SERIES

Share capital:

€ 25,000 fully paid up

TO-1149668

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Page 1 XM / XM Z22 / MINIBULL / M H PRO ACD / SERIES M45 H ACD / M45 H ACD INERT TRASLATION OF ORIGINAL INSTRUCTIONS Depureco Industrial Vacuums Srl Company under the direction and coordination of COFISE S.p.A. www.depureco.com tax code- and VAT reg no.
Page 3: Table Of Contents
INDEX INFORMATION SECTION 1.1. Introduction 1.2. Identification of the main parts 1.3. Optional parts 1.4. Manufacturer’s identification data 1.5. Identification plate 1.6. ATEX marking 1.7. Intended uses 1.8. Permitted environmental conditions 1.9. Noise level 1.10. Technical data 1.11. Warranty SAFETY SECTION 2.1. Information regarding safety 2.2. Safety requirements 2.3.
Page 5 DECLARATION OF COMPLIANCE The manufacturer: DEPURECO INDUSTRIAL VACUUMS S.r.l. – Via Venezia, 32 – 10088 Volpiano (TO) – ITALY | Phone. +39 011 98 59 117 – Fax + 39 011 98 59 326 – Tax code. | VAT REG. NO.
Page 6 DECLARATION OF COMPLIANCE The manufacturer: DEPURECO INDUSTRIAL VACUUMS S.r.l. – Via Venezia, 32 – 10088 Volpiano (TO) – ITALY | Phone. +39 011 98 59 117 – Fax + 39 011 98 59 326 – Tax code. | VAT REG. NO.
Page 7: Information Section
1.1. INTRODUCTION Dear Customer, Thank you for choosing DEPURECO. We hope you will enjoy using your new XM / XM Z22 / MINIBULL / M H PRO ACD / M45 H ACD / M45 H ACD INERT series vacuum cleaner.
Page 8 Substances of Very High Concern (SVHC) included in the Candidate List This manual can be accessed via the QR code on the vacuum cleaner or via the website www.depureco.com. Alternatively, contact the manufacturer Depureco. This manual must be available to all vacuum cleaner operators and maintenance staff The Court of Turin (Italy) has jurisdiction for all disputes.
Page 9: Identification Of The Main Parts
1.2. IDENTIFICATION OF THE MAIN PARTS XM 20 XM 20 JC XM 20 OVEN XM 35JC XM 20 TM Z22 XM 20 TT Z22 1. Head with on/off commands 2. Filter chamber 3. Suction inlet 4. Dust/Debris bin 5. Lever for releasing and hooking the bin 6.
Page 10 XM 35JC LP MINIBULL M H PRO ACD M45 H ACD INERT M45 H ACD...
Page 11: Optional Parts
1.3. OPTIONAL PARTS Based on the application of the vacuum cleaner, a wide range of other optional accessories is available from DEPURECO 1.4. MANUFACTURER’S IDENTIFICATION DATA Depureco Industrial Vacuums S.r.l. Via Venezia, 32 - 10088 Volpiano (TO), Italy tel: +39 011 98 59 117 fax: +39 011 98 59 326 VAT Reg. No. 02258610357 e-mail: depureco@depureco.com - website: www.depureco.com 1.5.
Page 12 M H PRO ACD - M45 H ACD These vacuum cleaners are built in compliance with Machinery Directive 2006/42/CE to be used by a single operator and are designed to: • vacuum in industrial environments;; • vacuum dry, flammable, deposited and health hazardous dust (dust class H according to EN 60335- 2-69); • vacuum non-explosive dust; • vacuum flammable dust of all explosion classes (except dust with minimum ignition energy ME < 1 mJ); • flammable dust from a zone 22, if the unit is installed outside potentially explosive areas. The device is NOT suitable for: •...
Page 13 XM 20 TM Z22 - XM 20 TB Z22 These vacuum cleaners are built in compliance with Machinery Directive 2006/42/CE to be used by a single operator and are designed to: • to industrial use, such as in manufacturing plants or warehouses; • for indoor use; • vacuum combustible dust and/or dry particles in Zone 22 classified atmospheres with the following limitations: Minimum ignition energy (MIE) of dust > 3mJ. ATTENTION If there are combustible dusts or flammable gases in the workplace, the Employer must classify the Zone and choose a machine of a suitable category (according to the definition given in Directive 2014/34/EU).
Page 14: Permitted Environmental Conditions
1.8. PERMITTED ENVIRONMENTAL CONDITIONS To ensure that the vacuum cleaner works properly, it must be placed where it is protected from adverse weather (rain, hail, snow, fog, suspended dusts, etc.), where the ambient temperature is between 5° and 45°C and the humidity is no higher than 70%. The work environment must be clean and appropriately lit. 1.9. NOISE LEVEL The phonometric tests carried out on this specific model of vacuum cleaner show a sound pressure level of Machine Noise level XM 20 - XM 20 JC - XM 20 OVEN 72 dB(A) XM 35 JC - XM 35 JC LP - MINIBULL...
Page 15 Unit of M45 H ACD XM 35 JC LP MINIBULL M H PRO ACD M45 H ACD INERT measurement Weight [kg] Dimensions [mm] 516x 545 516 x 545 516 x 545 516 x 545 516 x 545 Height [mm] 1285 1285 1250 1600 1600 Power supply voltage/ [V] - [Hz] 230 - 50/60 230 - 50/60 230 - 50/60...
Page 16: Warranty
DEPURECO is not liable for any damages to people or property caused by poor or imperfect use of the vacuum cleaner.
Page 17: Safety Section
Adequate training is a fundamental requirement. DEPURECO will not be held liable for any accidents or damages resulting from the vacuum cleaner being used by untrained staff or being used improperly, or from failure to observe, even partially, the accident prevention regulations and intervention procedures in this manual.
Page 18 For ATEX versions and models, to use hoses with earth wire that is not anti-static (an anti-static surface alone is not permitted). • Always use original DEPURECO accessories. Use an ohmmeter to check electrical continuity: • between the suction inlet and the terminal of suction accessories: the resistance measured must be less than 100MΩ (for ATEX versions and models)
Page 19 This manual must always be available for consultation on the expected operating cycle and whenever any doubts arise. If it is lost or damaged, you must ask DEPURECO for a replacement copy. M H PRO ACD - M45 H ACD - M45 H ACD INERT •...
Page 20: Plates And Safety Symbols
Clean them with a cloth, soap and water. Do not use solvents, naphtha or petrol. Replace damaged plates asking DEPURECO for new ones. If a plate is on a part being replaced, make sure that a new plate is affixed to the new part. This sticker indicates that the device can vacuum dust up to class M.
Page 21 It is strictly forbidden to take the safety plates off the vacuum cleaner and/or its components and off the packaging. DEPURECO disclaims any liability for the safety of the vacuum cleaner in the event of failure to comply with this prohibition.
Page 22: Residual Risks
2.4. RESIDUAL RISKS DEPURECO recommends strictly following the instructions, procedures, recommendations in this manual and the current safety standards. Furthermore, DEPURECO recommends using the protective devices provided, both those built into the vacuum cleaner and personal ones. With this in mind, the residual risks analysed on the vacuum cleaner and/or on its components can be:...
Page 23: Atex Safety Instructions
2.6. ATEX SAFETY INSTRUCTIONS • Ex Hexagon – ATEX Directive 2014/34/EU. In this manual the Ex hexagon is next to the main safety instructions concerning the risk of explosion. • All staff involved in the installation, use and maintenance of the appliance and its components should receive technical training for the tasks to be carried out, particularly for working in areas with a potentially explosive atmosphere. Any changes made to this appliance may invalidate its safety features. Always follow the manufacturer’s instructions.
Page 24 • The user must ensure that the plant in which the appliance is to be installed has been adequately safeguarded against explosion before being started and that the “Explosion protection document” has been prepared as required by ATEX Directive 2014/34/EU. • IT IS FORBIDDEN TO INTRODUCE (VACUUM) IGNITION SOURCES FROM OUTSIDE, including those resulting from self-ignition of dust or embers •...
Page 25: Handling, Unpacking And Installation Section
3. HANDLING, UNPACKING AND INSTALLATION SECTION 3.1. HANDLING The following instructions also indicate the operations to be carried out if the vacuum cleaner needs to be repacked or unpacked for subsequent transport. Packaging dimensions: U.M. [cm] XM 20 - XM 20 JC - XM 20 OVEN [cm] XM 35 JC - XM 35 JC LP - MINIBULL [cm]...
Page 26: Unpacking
ATTENTION! Depureco is not liable for any damage caused to the machine during lifting if the appropriate equipment is not used. ATTENTION! In the event of subsequent transport, the vacuum cleaner must be anchored to the support platform using a locking system similar to the previously described one.
Page 27: Installation
If any of the components are damaged, it is essential not to continue with installation but to report the anomaly found to Depureco and reach an agreement on the actions to be carried out. The machine is supplied with the filtering unit already installed.
Page 28 ATTENTION! Do not push the plug into the socket with wet hands. Extension leads are prohibited. Before plugging the vacuum cleaner into the power socket, make sure that: • The power cable is undamaged and in perfect condition. • The voltage of the power supply line corresponds to the voltage indicated on the nameplate of the vacuum cleaner.
Page 29: Operation Section
4. OPERATION SECTION 4.1. DESCRIPTION OF THE CONTROLS ATTENTION! Before using the vacuum cleaner, it is necessary to comply with section 2.2, “Safety requirements”. ATTENTION! Only authorised staff who have read these use and maintenance instructions are allowed to use the vacuum cleaner. The appliance user and the maintenance technician who carry out the permitted operations on the vacuum cleaner must receive appropriate information and training, as required by current laws on safety in the workplace, and wear the personal protective equipment (PPE) provided for the different operations, such...
Page 30: Work Cycle
XM 20 TM Z22 - XM 20 TB Z22 Pressure Gauge: indicates filter clogging Switch ON-OFF 4.2. WORK CYCLE Before starting suction, the requirements of section 2.2 “Safety requirements” must be complied with. In particular: • Make sure the power supply cable is undamaged and in perfect state. •...
Page 31: All Models
Regular maintenance work is carried out. • Machine parts (attachments, holes, etc.) must not be modified for any reason to fit additional devices. • Only use original Depureco spare parts. • Avoid rolling or bending the hose while vacuuming. ATTENTION! If dust is escaping from the vacuum cleaner head, the filter may have broken. In this case, the vacuum...
Page 32: Air Speed Control
4.3. AIR SPEED CONTROL XM 20 - XM 20 OVEN - XM 20 JC - XM 35 JC - XM 35 JC LP - MINIBULL - M H PRO ACD - M45 H ACD - M45 H ACD INERT A pressure gauge is installed in the front of the unit (Item 4 section 4.1), which indicates the vacuum level inside the vacuum cleaner.
Page 33 XM 20 JC- XM 35 JC - XM 35 JC LP - XM 20 TM Z22 - XM 20 TB Z22 The vacuum cleaners in the "JC" and "TAN JC"models, are equipped with the JetClean® cleaning system. The system works thanks to the difference in pressure between the internal atmosphere and the external atmosphere leading to the dust becoming detached from the filtering fabric of the cartridge, without needing to switch the vacuum cleaner off. To carry out a filter cleaning cycle, proceed as follows: •...
Page 34: Emptying The Container
4.5. EMPTYING THE CONTAINER ATTENTION! The container/Endless Bag must not only be emptied when full, but also at the end of each use and before the vacuum cleaner is transported. During this operation, use the appropriate PPE (gloves, dust mask, goggles, etc.).
Page 35 ATTENTION! If dusts that can give rise to self-ignition are vacuumed, the collection bin must be emptied immediately after each activity. This precaution must also be taken when vacuuming different types of dust, the mixture of which can give rise to exothermic reactions. XM 35 JC - MINIBULL - M45 H ACD • Unlock the container by lifting the special handle (Item 5 Section 1.2). •...
Page 36 ATTENTION! If the container weighs more than 15 Kg, at least two people are needed to empty it. ATTENTION! Waste must be disposed of in compliance with the laws in force in the country where the vacuum cleaner is used - for Italy, Legislative Decree 152/2006 as amended. Clean the appliance inside and out by vacuuming and with a damp cloth.
Page 37 ATTENTION! If dusts that can give rise to self-ignition are vacuumed, the collection bin must be emptied immediately after each activity. This precaution must also be taken when vacuuming different types of dust, the mixture of which can give rise to exothermic reactions. M45 H ACD INERT Empty the container of the inert liquid, following the instructions here: • Unlock the container by lifting the special handle (Item 5 Section 1.2). •...
Page 38: Inserting And Locking The Container
XM 35 JC LP The material is collected inside a robust plastic bag called an Endless Bag that is 20 metres long. The bag is rolled underneath the chamber and can be adapted to any requirement. The operator, once the bag is filled, can close it over the vacuumed material that automatically falls into it, seal it, cut the bag segment with the debris and dispose of it safely, without any contact between operator and material.
Page 39 • Push the container locking lever all the way down with both hands. ATTENTION! Danger of crushing upper limbs! Never insert hands between the container and the vacuum cleaner when locking it. Use BOTH HANDS to lock the container by pushing the lever. XM 35 JC LP To replace the Endless bag, proceed as follows: •...
Page 40: Storage - Decommissioning
M45 H ACD INERT • Place it under the vacuum cleaner while holding the lever up and push until it reaches the stops. • Check that the sticker (showing an arrow) on the container matches the one on the chamber.. •...
Page 41: Maintenance Section
5. MAINTENANCE SECTION ATTENTION! Extraordinary maintenance of the vacuum cleaner may only be carried out by specialised technicians approved by the DEPURECO dealer. 5.1. INFORMATION NOTES The utmost reliability of the vacuum cleaner and the minimum maintenance cost are due to a planned maintenance and inspection program that is meticulously followed throughout the entire service life of the vacuum cleaner.
Page 42 Before each work shift: • Check that the power cable and plug are undamaged: replace immediately if there are signs of wear and tear, using a cable of the same type (information c/o DEPURECO); this is the exclusive responsibility of an electrician. • Ensure that the safety symbols (pictograms) affixed to the vacuum cleaner are intact. • Make sure that the debris container is empty and locked under the vacuum cleaner.
Page 43: Replacing The Main Filter
5.3. REPLACING THE MAIN FILTER ATTENTION! Wear appropriate PPE (dust mask, latex gloves, goggles, etc.). Replace the star filter as follows: • Switch off the machine by turning the switch from I to O. • Disconnect the vacuum cleaner from the power supply. XM 20 - XM 20 OVEN - MINIBULL •...
Page 44 • Remove the vacuum’s head and place it on a work bench. • Slip out the filter (F) and place it on a work bench. • Loosen the fastening clip (H), remove the filter from its support. • With scissors cut the lower belts that clamp it to the filter’s cage. ATTENTION! Use appropriate lifting straps for the total weight of the motor base. XM 20 JC - XM 35 JC - XM 35 JC LP •...
Page 45 • Remove the vacuum’s head and place it on a work bench. • Unscrew the filter cartridge end remove it from inside the chamber. XM 20 TM Z22 - XM 20 TB Z22 • Unlock the “C” hooks on the sides of the head base on the filter chamber. • Remove the vacuum’s head with its base and place it on a work bench.
Page 46 • Unscrew the filter cartridge end remove it from inside the chamber. M H PRO ACD • Remove the container as described in section 4.5. • Slip out the filter (F) and place it on a work bench. • Loosen the fastening clip (H), remove the filter from its support. M45 H ACD • Remove the container as described in section 4.5. • From the underside of the filter chamber, unhook the clip and pull out the pin securing the cage to the filter-shaking lever.
Page 47 • Unlatch the HEPA filter chamber (Item 13 Section 1.2) from the locking hooks (G) and lift it off the container with its entire head and place it on the workbench. • Slip out the filter (F) and place it on a work bench. • Loosen the fastening clip (H), remove the filter from its support. • With scissors cut the lower belts that clamp it to the filter’s cage.
Page 48: All Models
• Unscrew the filter cartridge end remove it from inside the chamber. ALL MODELS ATTENTION! Remove the filter, put it in a plastic bag, close it and dispose of it according to the laws in force for the type of material vacuumed. USE ONLY DEPURECO ORIGINAL HEPA FILTERS! TO MOUNT THE NEW FILTER, REVERSE THE STEPS PREVIOUSLY DESCRIBED...
Page 49: Replacing The Hepa Filter
5.4. REPLACING THE HEPA FILTER ATTENTION! Wear appropriate PPE (dust mask, latex gloves, goggles, etc.). Replace the HEPA filter as follows: • Switch off the machine. • Disconnect the vacuum cleaner from the power supply. M H PRO ACD - M45 H ACD - M45 H ACD INERT •...
Page 50 HEPA FILTER - OPTIONAL XM 20 - XM 20 OVEN - MINIBULL • Unlatch the HEPA filter chamber from the locking hooks (G) and lift it off the container with its entire head and place it on the workbench • Place the vacuum's head on the work bench. • Unscrew the nut (L) of the HEPA filter. • Remove the filter from the vacuum's head. HEPA FILTER - OPTIONAL XM 20 TM Z22 - XM 20 TB Z22 •...
Page 51 • Remove the vacuum’s head with its base and place it on a work bench. • Unlatch the HEPA filter chamber from the locking hooks (G) and lift it off the container with its entire head and place it on the workbench • Place the vacuum's head on the work bench. • Unscrew the nut (L) of the HEPA filter. • Remove the filter from the vacuum's head.
Page 52 HEPA FILTER - OPTIONAL XM 20 JC - XM 35 JC - XM 35 JC LP • Unlock the “C” hooks on the sides of the head base on the filter chamber. • Place the vacuum's head on the work bench. • Unscrew the nut (L) of the HEPA filter. • Remove the filter from the vacuum's head.
Page 53 ALL MODELS ATTENTION! Remove the filter, put it in a plastic bag, close it and dispose of it according to the laws in force for the type of material vacuumed. USE ONLY DEPURECO ORIGINAL HEPA FILTERS! TO MOUNT THE NEW FILTER, REVERSE THE STEPS PREVIOUSLY DESCRIBED...
Page 54: Maintenance And Replacement Of Inerting Kit Filters
5.5. MAINTENANCE AND REPLACEMENT OF INERTING KIT FILTERS M45 H ACD INERT ATTENTION! Wear appropriate PPE (dust mask, latex gloves, goggles, etc.). The inerting kit is located inside the inert liquid container. Inside the container there are 3 levels of filtration to guarantee the highest safety standards, even when sucking in potentially explosive dust.: 1. Metal grid filter to trap any sparks . 2.
Page 55 (or replacement if necessary). ATTENTION! Remove the filter, put it in a plastic bag, close it and dispose of it according to the laws in force for the type of material vacuumed. USE ONLY DEPURECO ORIGINAL HEPA FILTERS! TO MOUNT THE NEW FILTER, REVERSE THE STEPS PREVIOUSLY DESCRIBED...
Page 56: If Something Doesn't Work
Check the power socket not start for voltage; • Check the socket and power supply cable to make sure they are intact; • Contact the DEPURECO technical assistance service. The red light on or vacuum Clogged filter Shake the filter. If this is not gauge indicates an irregular enough, replace it. depression...
Page 57: Maintenance Log
CITY: POSTCODE: SECTOR TELEPHONE: PERSON IN CHARGE: STAMP: Depureco Industrial Vacuums Srl Company under the direction and coordination of COFISE S.p.A. www.depureco.com tax code- and VAT reg no. Share capital: Via Venezia, 32 - 10088 Volpiano (TO), Italy 02258610357 - €...
Page 58 TYPE OF INTERVENTION: INTERVENTION 2: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION: Depureco Industrial Vacuums Srl Company under the direction and coordination of COFISE S.p.A. Via Venezia, 32 - 10088 Volpiano (TO), Italy www.depureco.com tax code- and VAT reg no. 02258610357 - Share capital: €...
Page 59 TYPE OF INTERVENTION: INTERVENTION 4: DATE: TECHNICAL ASSISTANCE: TYPE OF INTERVENTION: Depureco Industrial Vacuums Srl Company under the direction and coordination of COFISE S.p.A. Via Venezia, 32 - 10088 Volpiano (TO), Italy www.depureco.com tax code- and VAT reg no. 02258610357 - Share capital: €...

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DEPURECO XM Series Instruction And Maintenance Manual

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