Related Manuals for TEKTROL TEK-Vor 1300XP
Summary of Contents for TEKTROL TEK-Vor 1300XP
- Page 1 Technology Solutions EK- o r 1300XP Explosion-Proof Inline Vortex Flow Meter Instruction Manual Document Number IM-1300XP www.tek-trol.com...
- Page 2 www.tek-trol.com NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. For technical assistance, contact Customer Support 796 Tek-Drive Crystal Lake, IL 60014 Tel: +1 847 857 6076...
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Page 3: Table Of Contents
Instruction Manual Tek-Vor 1300XP Table of Contents Safety Instructions ....................4 Intended Use ........................4 Certifications ........................4 Safety Instructions from the Manufacturer ............4 Disclaimer .......................... 4 Product Liability and Warranty ................... 4 Information Concerning the Documentation ............4 Safety Precautions ......................5 Packaging, Transportation and Storage ...............5... - Page 4 Instruction Manual Tek-Vor 1300XP High Power Meter Wiring Connections ..............22 Input Power Conncection ................... 23 AC Power Wiring ......................23 DC Power Wiring ......................24 4-20 mA Output Connections ................25 Frequency Output Connection ................26 Alarm Output Connections ..................27 Remote Electronics Wiring ..................
- Page 5 Instruction Manual Tek-Vor 1300XP 6.10 Units Menu........................48 6.11 Time & Date Menu ..................... 49 Setting the Time ......................49 6.12 Diagnostic Menu ......................50 6.13 Calibration Menu ....................... 51 6.14 Password Menu ......................52 6.15 HART Commands with the DD Menu ..............53 ..............................
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Page 6: Safety Instructions
Safety Instructions Intended Use Primarily, the Tek-Vor 1300XP is employed to gauge the volumetric flow rate of liquids, steam, and gases. The food, beverage, and pharmaceutical industries can use it for SIP and CIP processes. Additionally, the water and wastewater industries use it. It is possible to monitor any liquid, gas, or steam density, temperature, pressure, and volumetric flow rate. -
Page 7: Safety Precautions
Indicates an action or procedure which, if not performed correctly, can have an indirect effect on operation or trigger an unexpected response on the part of the device Packaging, Transportation and Storage Packaging The original package consists of 1. Tek-Vor 1300XP Inline Vortex Flow Meter 2. Documentation www.tek-trol.com... -
Page 8: Transportation
Instruction Manual Tek-Vor 1300XP NOTE Unpack and check the contents for damages or signs of rough handling. Report damage to the manufacturer immediately. Check the contents against the packing list provided. Transportation Avoid impact shocks to the device and prevent it from getting wet during ... -
Page 9: Product Description
2 Product Description Introduction The Tek-Vor 1300XP inline vortex flow meter accurately measures mass or volumetric flow from a single pipeline entry. It uses a vortex-shredding velocity sensor, RTD temperature sensor, and solid-state pressure sensor for gases, fluids, and steam. Offering three 4–20 mA outputs, it supports mass flow, volumetric flow, temperature, pressure, and fluid density with an energy monitoring option for real-time consumption trekking. -
Page 10: Specifications
Instruction Manual Tek-Vor 1300XP 2.3 Specifications Volumetric Flow Rate: ±0.7% of rate (for Liquids), ±1% of rate (for Gas or Steam) Mass Flow Rate: ±1% of rate (for Liquids), ±1.5% of rate (for Gas or Steam) Temperature: ±2°F (± 1°C) Accuracy ... -
Page 11: Dimensional Drawing
Tek-Vor 1300XP Inline Water Models Fig 4. Tek-Vor 1300XP Inline Water Models Tek-Vor 1300XP Reduced Bore Wafer Models Fig 5. Tek-Vor 1300XP Reduced Bore Wafer Models Tek-Vor 1300XP Inline Reduced Bore Flanged Models Fig 6. Tek-Vor 1300XP Inline Reduced Bore Flanged Models www.tek-trol.com... -
Page 12: Model Chart
Instruction Manual Tek-Vor 1300XP 2.5 Model Chart Example – Tek-Vor 1300XP Tek-Vor 1300XP-S-V-50-C-1-I-1-S-l-DD-AT Standard Type Reduced Bore Volumetric Flow Meter for liquid, gas and steam Multivaraible Options Velocity and Temperature Sensors Velocity, Temperature and Pressure Sensors Standard Reduced Bore 1/2” Nominal Bore (15mm) 3/4”... -
Page 13: Installation
Instruction Manual Tek-Vor 1300XP High temperature. Process temperature 750°F (400°C) 4 to 20 mA and Pulse 4 to 20 mA, Pulse and HART Output 4 to 20 mA, Pulse and RS485 modbus 4 to 20 mA, Pulse, RS485 modbus and TCP/IP 12-36 VDC, 25mA, 1W max. -
Page 14: Recommended Meter Installation
Instruction Manual Tek-Vor 1300XP Recommended Meter Installation Fig 7. Recommended Meter Installation www.tek-trol.com... -
Page 15: Wafer-Style Flow Meter Installation
Instruction Manual Tek-Vor 1300XP The Tek–Vor 1300XP Explosion Proof Inline Flow Meter between two conventional pipe flanges. The meter inside diameter is equal to the same size nominal pipe ID in schedule 80. For example, a 2” meter has an ID of 1.939” (2” schedule 80). Do not install the meter in a pipe with an inside diameter smaller than the inside diameter of the meter. -
Page 16: Flange Style Flow Meter Installation
Instruction Manual Tek-Vor 1300XP For horizontal pipelines having a process temperature above 300° F, mount the meter at a 45 or 90-degree angle to avoid overheating the electronics enclosure. When installing the meter make sure the section marked with a flow arrow is ... -
Page 17: Adjusting Meter Orientation
Instruction Manual Tek-Vor 1300XP Install the flange-style meter between two conventional pipe flanges of the same nominal size as the flow meter. If the process fluid is a liquid, make sure the meter is located where the pipe is always full. This may require locating the meter at a low point in the piping system. -
Page 18: Display/Keypad Adjustment
Instruction Manual Tek-Vor 1300XP Display/Keypad Adjustment Fig 10. Display/Keypad Viewing Adjustments The electronics boards are electrostatically sensitive. Wear a grounding wrist strap and make sure to observe proper handling precautions required for static-sensitive components. To adjust the display: Disconnect power to the flow meter. -
Page 19: Keep Safety Precautions
Instruction Manual Tek-Vor 1300XP To avoid damage to the sensor wires, do not rotate the enclosure beyond 180-degrees from the original position. To adjust the enclosure: Remove power to the flow meter. Loosen the three set screws shown above. Rotate the display to the desired position (maximum 180-degrees). -
Page 20: Loop Power Flow Meter Wiring Connections
Instruction Manual Tek-Vor 1300XP NOTE The installation of the measuring device must adhere to the relevant national standards and laws as well as the Safety Instructions or Installation or Control Drawings when it is used in hazardous regions. Loop Power Flow Meter Wiring Connections... -
Page 21: Input Power Connection
Instruction Manual Tek-Vor 1300XP Fig 12. Loop Power Wiring Terminals Input Power Connection To access the wiring terminal blocks, locate and loosen the small set screw which locks the small enclosure cover in place. Unscrew the cover to expose the terminal block. -
Page 22: Pulse Output Connections
Instruction Manual Tek-Vor 1300XP The current loop range is 3.8 to 20.5 mA. Fig 14. Load Resistance Versus Input Voltage 4.2 Pulse Output Connections Fig 15. Isolated Pulse Output Using External Power Supply The pulse output is used for a remote counter. When the preset volume or mass (defined in the totalizer settings, see page 3-10) has passed the meter, the output provides a 50 millisecond square pulse. -
Page 23: Optional Backlight Connection
Instruction Manual Tek-Vor 1300XP Fig 17. Isolated Frequency Output Using External Power Supply Fig 18. Non-Isolated Frequency Output Using External Power Supply 4.4 Optional Backlight Connection The loop power meter has an optional backlight connection provided. It is intended to be powered by a separate 12 to 36 VDC at 35 mA max. -
Page 24: High Power Meter Wiring Connections
Instruction Manual Tek-Vor 1300XP Note: incorrect connection will cause the meter to malfunction. Note: Numeric code on junction box label matches wire labels. Fig 20. Loop Power Volumetric Flow Fig 21. Loop Power Volumetric Flow Meter Meter Junction Box Sensor Connections Junction Box Sensor Connections Supplied Fig 22. -
Page 25: Input Power Conncection
Instruction Manual Tek-Vor 1300XP Only the connectors supplied with the meter are to be used for connecting wiring. If the equipment is used in a manner not specified the protection provided by the equipment may be impaired. The NEMA 4X enclosure contains an integral wiring compartment with one dual strip terminal block (located in the smaller end of the enclosure). -
Page 26: Dc Power Wiring
Instruction Manual Tek-Vor 1300XP ground wire to the safety ground lug. Torque all connections to 4.43 to 5.31 in-lbs (0.5 to 0.6 Nm). Use a separate conduit entry for signal lines to reduce the possibility of AC noise interference. Fig 24. AC Power Connections Fig 25. -
Page 27: Ma Output Connections
Instruction Manual Tek-Vor 1300XP Fig 26. DC Power Connections 4-20 mA Output Connections The standard 1300XP Inline Vortex Flow Meter has a single 4-20 mA loop. Two additional loops are available on the optional communication board. The 4-20 mA loop current is controlled by the meter electronics. The electronics must be wired in series with the sense resistor or current meter. -
Page 28: Frequency Output Connection
Instruction Manual Tek-Vor 1300XP Fig 29. Non-Isolated 4–20 mA Output Using Meter Input Power Supply Fig 30. Isolated 4–20 mA Output Using Meter Provided Power Supply 4.7 Frequency Output Connection The frequency output is used for a remote counter. It can be scaled to output a 1 to 10 kHz signal proportional to mass or volume flow, temperature, pressure or density. -
Page 29: Alarm Output Connections
Instruction Manual Tek-Vor 1300XP Fig 32. Non-Isolated Frequency Output Using Input Power Supply Fig 33. Isolated Frequency Output Using Meter Provided Power Supply Alarm Output Connections One alarm output (Alarm 1) is included on the standard 1300XP Flow Meter. Two or more alarms (Alarm 2 and Alarm 3) are included on the optional communication board. -
Page 30: Remote Electronics Wiring
Instruction Manual Tek-Vor 1300XP Fig 31. Alarm Output Connections Fig 35. Non-Isolated Alarm Output Using Internal Power Supply Fig 36. Isolated Alarm Output Using Meter Provided Power Supply 4.9 Remote Electronics Wiring The remote electronics enclosure should be mounted in a convenient, easy to reach location. -
Page 31: Optional Input Electronics Wiring
Instruction Manual Tek-Vor 1300XP 4.10 Optional Input Electronics Wiring The meter has two optional input wiring terminals, maximum wire size is 16 AWG. These can be used to input a Remote or Second RTD input in the case of an Energy Monitoring meter, for the input of a Remote Pressure Transducer, to pass a Contact Closure or for a Remote Density measurement to name a few. -
Page 32: Optional External 4-20 Ma Input And Rtd Wiring
Instruction Manual Tek-Vor 1300XP Follow the above diagram to wire the external 4-20 mA input into the flow meter using an external power supply. Fig 41. External 4-20 mA Input Wiring - DC Powered Meter Follow the above diagram to wire the external 4-20 mA input into the flow meter using power supplied to the input of a DC powered meter. -
Page 33: Optional Energy Ems External 4-20 Ma Input And Rtd Wiring
Instruction Manual Tek-Vor 1300XP Fig 44. External 4-20 mA Input and RTD Wiring – High Power Optional Energy EMS External 4-20 mA Input and RTD Wiring Fig 45. Energy EMS External 4-20 mA Input and RTD Wiring – High Power Optional External Contact Closure Input Wiring Fig 46. -
Page 34: Hart Communication
Instruction Manual Tek-Vor 1300XP 4.11 HART Communication The HART Communications Protocol (Highway Addressable Remote Transducer Protocol) is a bidirectional digital serial communications protocol. The HART signal is based on the Bell 202 standard and is superimposed on 4-20 mA Output 1. Peer-to-peer (analog / digital) and multi-drop (digital only) modes are supported. -
Page 35: Rs485 (Modbus) Wiring
Instruction Manual Tek-Vor 1300XP DC Powered Meter Wiring: Fig 48. DC Powered Meter Wiring (HART) AC Powered Meter Wiring: Fig 49. AC Powered Meter Wiring (HART 4.12 RS485 (Modbus) Wiring An RS485 daisy chained network configuration as depicted below is recommended. Do not use a star, ring, or cluster arrangement. -
Page 36: Power Over Ethernet (Poe) Wiring Connections
Instruction Manual Tek-Vor 1300XP Fig 50. RS-485 Wiring (MODBUS) Power Over Ethernet (POE) Wiring Connections Fig 51. Power Over Ethernet (POE) Wiring Connections The NEMA 4X enclosure contains an integral wiring compartment with one dual strip terminal block (located in the smaller end of the enclosure). Two 3/4-inch female NPT conduit entries are available for separate power and signal wiring. -
Page 37: Dc Power Wiring
Plug Ethernet drop off cable from your Local Area Network (LAN) switch to LAN connector Tek-Vor 1300XP Meter. You should see a blinking orange LED and a solid green on the front of the LAN connector of the meter henCAT5 Ethernet cable is plugged in the communicating. -
Page 38: Display
Display Fig 54. Display Configuration The Tek-Vor 1300XP flow meter is equipped with digital electronics that allow users to set, adjust, and monitor system parameters and performance. A comprehensive range of commands is accessible through the integrated display and keypad. -
Page 39: Display Contrast Adjustment
Instruction Manual Tek-Vor 1300XP Below are the available keypad commands for configuring the device: Run Mode: the ENTER key allows access to the Setup Menus (through a password screen). Within the Setup Menus, pressing ENTER activates the current field. 2. Set Up Menu, press the ENTER key until an underline cursor appears. Use thekeys to select new parameters. -
Page 40: Programming The Flow Meter
When the password is correctly displayed, press ENTER to continue. 3. Use the Setup Menus described on the following pages to customize the multiparameter features of your Tek-Vor 1300XP Flow Meter. (The entire lower display line is available for entering parameters.) Some items depicted in the... -
Page 41: Menu Tree
Instruction Manual Tek-Vor 1300XP 6 Menu Tree Run Mode Screens www.tek-trol.com... -
Page 42: Set Up Menus
Instruction Manual Tek-Vor 1300XP 6.2 Set Up Menus www.tek-trol.com... -
Page 43: Output Menus
Instruction Manual Tek-Vor 1300XP 6.3 Output Menus www.tek-trol.com... -
Page 44: Display Menus
Instruction Manual Tek-Vor 1300XP 6.4 Display Menus Use the Display Menu to set the cycle time for automatic screen sequencing used in the Run Mode, change the precision of displayed values, smooth the values or enable or disable each item displayed in the Run Mode screens. -
Page 45: Alarm Menu
Instruction Manual Tek-Vor 1300XP 6.5 Alarm Menu Setting an Alarm The following shows how to set Relay Alarm 1 to activate if the mass flow rate is greater than 100 lb/hr. You can check the alarm configuration in the Run Mode by pressing the ... -
Page 46: Totalizer Menu
Instruction Manual Tek-Vor 1300XP 4. Press key to select the alarm Mode. Press ENTER and use key to select HIGH Alarm. Press ENTER. 5. Press key to select the value that must be exceeded before the alarm ... -
Page 47: Totalizer Menu 2
Instruction Manual Tek-Vor 1300XP Second, set the pulse output: keys to move to the Totalizer Menu. 2. Press the key until Totaling appears. 3. Press ENTER and press the key to select Mass. Press ENTER. 4. Press key to set the pulse output in the units you have selected for mass flow ... -
Page 48: Energy Menu-For Ems Energy Meters Only
Instruction Manual Tek-Vor 1300XP 6.8 Energy Menu-For EMS Energy Meters Only Configuration: There are several possibilities regarding the measurement of water or steam energy given the location of the meter and the use of a second RTD. The table below summarizes the possibilities. -
Page 49: Fluid Menu
Instruction Manual Tek-Vor 1300XP 6.9 Fluid Menu Fluid Menu Use the Fluid Menu to configure the flow meter for use with common gases, liquids and steam. Your flow meter is pre-programmed at the factory for your application’s process fluid. The units of measurement used in the Fluid Menu are preset and are as follows: Mole Weight = lbm/(lbm·mol), CRIT PRESS = psia, CRIT TEMP = °R, Density = lbm/ft3 and Viscosity = cP... -
Page 50: Units Menu
Instruction Manual Tek-Vor 1300XP 6.10 Units Menu Use the Units Menu to configure the flow meter with the desired units of measurement. These are global settings and determine what appears on all screens. www.tek-trol.com... -
Page 51: Time & Date Menu
Instruction Manual Tek-Vor 1300XP 6.11 Time & Date Menu Use the Time and Date Menu to enter the correct time and date into the flow meter’s memory. The parameters are used in the Run Mode and the alarm and system log files. Note: Time is displayed in AM/PM format, but military format is used to set the time. -
Page 52: Diagnostic Menu
Instruction Manual Tek-Vor 1300XP 6.12 Diagnostic Menu Use the Diagnostics Menu to simulate operation and review the system files. The system log files contain time/date stamped messages including: power on, power off, programming time outs, parameter faults, incorrect password entry and other various information relative to system operation and programming. -
Page 53: Calibration Menu
Instruction Manual Tek-Vor 1300XP The simulated pressure and temperature settings work the same way. The meter will output these new values and will use them to calculate a new density for mass flow measurement. Note: when your diagnostic work is complete, make sure to return the values to zero to allow the electronics to use the actual transducer values. -
Page 54: Password Menu
Instruction Manual Tek-Vor 1300XP 6.14 Password Menu Use the Password Menu to set or change the system password. The factory-set password is 1234. www.tek-trol.com... -
Page 55: Hart Commands With The Dd Menu
Instruction Manual Tek-Vor 1300XP 6.15 HART Commands with the DD Menu www.tek-trol.com... -
Page 56: Hart Commands With The Dd Menu Continued
Instruction Manual Tek-Vor 1300XP HART Commands with the DD Menu Continued…. www.tek-trol.com... -
Page 57: Hart Commands With The Dd Menu Continued
Instruction Manual Tek-Vor 1300XP HART Commands with the DD Menu Continued…. www.tek-trol.com... -
Page 58: Hart Commands With The Dd Menu Continued
Instruction Manual Tek-Vor 1300XP HART Commands with the DD Menu Continued…. www.tek-trol.com... -
Page 59: Hart Commands With The Dd Menu Continued
Instruction Manual Tek-Vor 1300XP HART Commands with the DD Menu Continued…. www.tek-trol.com... -
Page 60: Hart Commands With Generic Dd Menu
Instruction Manual Tek-Vor 1300XP 6.16 HART Commands with Generic DD Menu www.tek-trol.com... -
Page 61: Error Responses
Instruction Manual Tek-Vor 1300XP 7 Error Responses If an error is detected in the message received by the unit, the function code in the response is the received function code with the most significant bit set, and the data field... -
Page 62: Exception Response Message Format
Instruction Manual Tek-Vor 1300XP Exception Response Message Format Examples Read the exception status byte from the device with address 1: 01 07 41 E2 01 Device address 07 Function code, 07 = read exception status 41 E2 CRC A typical response from the device is as follows:... - Page 63 Instruction Manual Tek-Vor 1300XP 41 BA 87 F2 Mass flow rate = 23.3164 lbm/sec (float) 3E BF FC 6F Volume flow rate = 0.3750 ft 3 /sec (float) 42 12 EC 8B Pressure = 36.731 psia (float) 4D D1 CRC An attempt to read register(s) that don’t exist...
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Page 64: Troubleshooting
Instruction Manual Tek-Vor 1300XP To reset the totalizer: 01 05 00 00 FF 00 8C 3A 01 Device address 05 Function code 5 = write single coil 00 09 Coil address = 9 FF 00 Data to reset totalizer 5C 38 CRC The unit responds with an identical message to that transmitted, and the totalizer is reset. -
Page 65: Level One Hidden Diagnostics Values
Instruction Manual Tek-Vor 1300XP Hidden Diagnostics Menus 8.2 Level One Hidden Diagnostics Values • f = Vortex shedding frequency (Hz). • fi = Adaptive filter – should be approximately 25% higher than the vortex shedding frequency, this is a low-pass filter. If the meter is using the Filter Control (see below) in the manual mode, fi will be displayed as fm. - Page 66 Instruction Manual Tek-Vor 1300XP • Profile Factor = Factory use only. • Obscuration = Factory use only. • RTD1 = Resistance value of integral RTD in ohms. • RTD2 = Optional RTD resistance value in ohms. • Pe(v) = Pressure transducer excitation voltage •...
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Page 67: Level Two Hidden Diagnostics Values
Instruction Manual Tek-Vor 1300XP 8.3 Level Two Hidden Diagnostics Values • 4-20(1) Zero = Analog counts to calibrate zero on analog output 1. • 4-20(1) FScale = Analog counts to cal. full scale on analog output 1. • 4-20(2) Zero = Analog counts to calibrate zero on analog output 2. -
Page 68: Analog Output Calibration
Instruction Manual Tek-Vor 1300XP • Pressure Cal Current = Calibration value for the electronics and pressure transducer combination. Consult Factory for value. • Pressure 9Cs = Nine pressure coefficients unique to the pressure transducer. Use the RIGHT ARROW to access all nine coefficients. -
Page 69: Troubleshooting The Flow Meter
Instruction Manual Tek-Vor 1300XP 8.6 Troubleshooting the Flow Meter WARNING Before attempting any flow meter repair, verify that the line is not pressurized. Always remove main power before disassembling any part of the mass flow meter. Use hazardous area precautions if applicable. Static sensitive electronics - use electro-static discharge precautions. -
Page 70: Determine The Fault
Instruction Manual Tek-Vor 1300XP Record the following values from the Calibration Menu. Meter Size / Pipe ID = Meter Factor = Vortex Coef Ck = Low Flow Cutoff = Serial Number = Determine the Fault Symptom: Output at no Flow The low flow cutoff is set too low. - Page 71 Instruction Manual Tek-Vor 1300XP If you raise the Ck setting in the Calibration Menu, then the fi value will increase. The fi is a low pass filter, so by increasing it or lowering it, you can alter the range of frequencies that the meter will accept. If the vortex signal is strong, the fi value will increase to a large number –...
- Page 72 Instruction Manual Tek-Vor 1300XP Fig 58. Vortex Sensor Connector Symptom: Meter Displays Temperature Fault For remote mounted electronics, carefully check all the wiring connections in the remote mount junction box. There are 15 connections that must be correct, verify each color (black and red), shield, and wire number.
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Page 73: Electronics Assembly Replacement (All Meters)
Instruction Manual Tek-Vor 1300XP Symptom: Meter Displays Pressure Fault For remote mounted electronics, carefully check all the wiring connections in the remote mount junction box. There are 15 connections that must be correct, verify each color (black and red), shield, and wire number. -
Page 74: Pressure Sensor Replacement
Instruction Manual Tek-Vor 1300XP Refer to figures 55 and 56. The vortex sensor connection is on the left, the temperature sensor connection (if present) is second form the left, and the pressure sensor connection (if present) is the right most connector. Use small pliers to pull the sensor wiring connectors off of the circuit boards. - Page 75 +1 847-857-6076 tektrol@tek-trol.com Tek-Trol is a fully owned subsidiary of TEKMATION LLC. We o er our customers a comprehensive range of products and solutions for process, power and oil & gas industries. Tek-Trol provides process measurement and control products for Flow, Level, Temperature &...
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