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Amphenol PV Connector H4 PRO Series Installation Instructions Manual

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AI-24-2
CONNECTOR INSTALLATION INSTRUCTIONS
PV Connector H4 PRO Series

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Summary of Contents for Amphenol PV Connector H4 PRO Series

  • Page 1 AI-24-2 CONNECTOR INSTALLATION INSTRUCTIONS PV Connector H4 PRO Series...

  • Page 2: Table Of Contents

    Table of Contents Safety & Caution ....................................3 Technical Data ......................................4 Connector and Tool Selection ................................4 Assembly Process of Terminal and Cable ............................6 4.1 Applicable Cable Selection ................................6 4.2 Crimping Tool Selection ................................6 4.3 Adjust Crimping Tool ..................................7 4.4 Crimping Quality Verification ..............................

  • Page 3: Safety & Caution

    Amphenol disclaims any liability in the event of failure to comply with this assembly instruction. Non-Amphenol connectors, including those labeled as “Amphenol-compatible,” cannot be safely mated Amphenol elements. Amphenol connectors must only be mated with Amphenol components. Amphenol is not liable for any damage caused by mating unapproved connectors with Amphenol elements.

  • Page 4: Technical Data

    Protection Degree: IP68 mated (1m@24H) and IP2X unmated Safety Class: Operation Temperature Range: -40°C to +85°C License Holder: Amphenol Industrial Operations Full Address: 20 Valley Street Endicott, New York 13760 Part 3: Connector and Tool Selection 3.1: Connector Part Number Code Logic...
  • Page 5 3.3: Tools List (2.5/4.0/6.0mm²) H4TS0000 Strip tool for 2.5/4/6mm PV cable Wrench tool for H4 PRO H4TW0008 Open-end back cap spanner for H4 Pro H4TW200 Contact depth inspection tool for H4TT0001 2.5/4/6mm Protection cap for female connector H4SPF Protection cap for male connector H4SPM Crimping Tool Tool...

  • Page 6: Assembly Process Of Terminal And Cable

    This connector is only suitable for cables with EN 50618, IEC62930, UL 4703 and USE-2 certification. 4.1.4 For use with others cable, do crimping and sealing performance verification first or contact Amphenol. 4.1.5 This connector is suitable for use only with Class B and C stranded copper conductors (See NFPA NEC 70 Chapter 9, Table 10)”.

  • Page 7: Adjust Crimping Tool

    4.3: Adjust Crimping Tool If needed, following below steps to adjust the pressure force to optimize crimping. Loosen the screw (A) with a screwdriver. Turn the dial counter (B) clockwise (+) to increase the crimping force. This also reduces the jaw spread. III.

  • Page 9: Crimping

    4.5: Crimping Operation Process Tools Process Control Striping Length 7.0±0.5mm, don’t damage or cut the wire strands. Stripping H4TS0000 L=7±0.5mm • Put the contact at right crimping die and position. • Insert stripped cable into contact barrel and ensure all conductor strands are captured.

  • Page 10: Crimping Tool Operation

    4.6: Crimping Tool Operation Misuse may cause personal injury, keep crimper out of reach from children. Do not insert fingers into the jaws of the tool. Before using the crimper, clean the die to prevent oil or other chemical material from polluting the contact and connector. Apply light oil to crimping die after using it (avoid blade and terminal contact with oil).

  • Page 11: Bulkhead End Assembly

    Action surface of connector, screw end cap and hold body of connector, as below picture 5.1.5. Picture 5.1.5 Amphenol specified wrench tool (H4TW0008) can be used in this step. Customer can choose to use open-end back cap spanner (Use H4TW200) if customer uses electric torque controlled wrench tool to tighten the cap.
  • Page 12 Use the wrench tool to tighten the nut to the panel, see picture 5.2.2. The nut must be screwed to a proper torque range of 1.1 to 1.4 N·m. Picture 5.2.2 Insert terminal into back of male and female connector. A “click” should be heard or felt when the terminal is seated in right position.

  • Page 13: Protection Before Mating The Male And Female End

    5.3: Protection before Mating If the male and female connector is not inserted in a timely manner, measures should be taken to prevent dust, mois- ture, and other pollutants from the connector, that may result in terminal oxidation, or sealing failure. Dust caps are recommended (female end use H4SPF and male end use H4SPM) for protection.

  • Page 14: Unmating The Male And Female Connectors

    Use the specified tool to open the connectors. Don’t pull directly or shake the connector back and forth wildly to open the connector. Amphenol specified wrench tool (H4TW0008) or Universal tool (H4TU0000) should be used in this step for H4 PRO Series, see below picture.

  • Page 15: Notes On Storage

    (Checked by) : (Date) : Mar/18/2024 (Date) : Amphenol Technology Shenzhen Ltd Building C, 2nd Industrial Zone of Xia Shi Jia, Jiangshi Community, Gongming Sub-district, Guangming New District, Shenzhen, PRC CHINA Tel: +86 755 2881 8389 Fax:+86 755 2991 83...

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