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Amphenol
Amphenol Automotive Connection Systems (Changzhou) Co., Ltd
HVC2PG80FSXXX
Assembly Manual
18 Lijiang Road, New District of Changzhou, Jiangsu Province, China 213022
Doc No.: AACS-AD-00221
The document is authorized for using only with valid controlled Amphenol AACS stamp
TEL：+86-0519-85601840
FAX：+86-0519-85118840
http://www.amphenol-auto.com/
1 / 9
Rev.02 Date: 2023/06/13
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Summary of Contents for Amphenol HVC2PG80FS Series
- Page 1 Amphenol Automotive Connection Systems (Changzhou) Co., Ltd HVC2PG80FSXXX Assembly Manual 18 Lijiang Road, New District of Changzhou, Jiangsu Province, China 213022 TEL：+86-0519-85601840 FAX：+86-0519-85118840 http://www.amphenol-auto.com/ Doc No.: AACS-AD-00221 Rev.02 Date: 2023/06/13 1 / 9 The document is authorized for using only with valid controlled Amphenol AACS stamp...
- Page 2 3.4 Ferrule Crimping ..................6 3.5 Connector Assembly ..................8 3.6 Seal & Rear Cover Assembly ............... 9 Doc No.: AACS-AD-00221 Rev.02 Date: 2023/06/13 2 / 9 The document is authorized for using only with valid controlled Amphenol AACS stamp...
- Page 3 Figure 1 Description Unit Connector (180° ) HV terminal Outer ferrule Inner ferrule Seal Back cover Table 1 Doc No.: AACS-AD-00221 Rev.02 Date: 2023/06/13 3 / 9 The document is authorized for using only with valid controlled Amphenol AACS stamp...
- Page 4 Assemble the rear cover, seal, outer and inner ferrules on the cable by sequence as shown in figure 2. Figure 2 Doc No.: AACS-AD-00221 Rev.02 Date: 2023/06/13 4 / 9 The document is authorized for using only with valid controlled Amphenol AACS stamp...
- Page 5 Note: Crimping standard reference LV215. Heat a no-glue shrinking tube on the terminal crimping area as shown in figure 6. Doc No.: AACS-AD-00221 Rev.02 Date: 2023/06/13 5 / 9 The document is authorized for using only with valid controlled Amphenol AACS stamp...
- Page 6 25mm 12.30± 0.10mm 16.80± 0.20mm ≥150N 35mm 14.70± 0.10mm 18.20± 0.20mm 50mm 14.80± 0.20mm 21.20± 0.20mm Table 5 Doc No.: AACS-AD-00221 Rev.02 Date: 2023/06/13 6 / 9 The document is authorized for using only with valid controlled Amphenol AACS stamp...
- Page 7 1.The inner ferrule assembly position as shown in Figure 12; Figure 12 2.The outer ferrule assembly position as shown in Figure 13; Doc No.: AACS-AD-00221 Rev.02 Date: 2023/06/13 7 / 9 The document is authorized for using only with valid controlled Amphenol AACS stamp...
- Page 8 Push all the cables straight into the connector until hearing "click" as shown in figure 15, pull back the cable gently to ensure that it’s assembled in place. Figure 15 Doc No.: AACS-AD-00221 Rev.02 Date: 2023/06/13 8 / 9 The document is authorized for using only with valid controlled Amphenol AACS stamp...
- Page 9 Once further questions, please contact with Amphenol AACS. Doc No.: AACS-AD-00221 Rev.02 Date: 2023/06/13 9 / 9 The document is authorized for using only with valid controlled Amphenol AACS stamp...
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