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Related Manuals for Amphenol H4 Bulkhead Series
Summary of Contents for Amphenol H4 Bulkhead Series
- Page 1 H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A Amphenol 太阳能连接器H4板端系列安装手册 PV Connector H4 Bulkhead Series Instruction Manual H4 太阳能板端连接器 H4-H 太阳能板端连接器 H4 PV BULKHEAD CONNECTOR H4-H PV BULKHEAD CONNECTOR...
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Page 2: Table Of Contents
H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A 目 录 Table of Contents 1. 警告 4. 组装流程 Caution Assembly process 2. 技术参数 4.1 板端连接器组装 Technical data Bulkhead connectors assembly 3. 工具及应用 4.2 连接器对插及解锁 Tools & application Connectors mating and un-mating 3.1 工具... -
Page 3: 警告
The use of tin plated cable is recommended. 5) 安费诺连接器配合状态符合IP68（水下1米一小时）密封性能。 The Amphenol connectors being mated are IP68 compliant in the function of sealing, and can be positioned for underwater 1 meter an hour. 6) 该产品应由有相应资质或经过专家培训的、具备相关安全应用规范的专业人员安装。 The product may be assembled and installed only by suitably qualified and trained specialists with due observance of applicable safety regulations. -
Page 4: 技术参数
Amphenol elements .Amphenol can therefore accept no liability for damage which occurs as a result of mating these connectors which lack Amphenol approval with Amphenol elements. -
Page 5: 工具及应用
H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A 3.工具及应用 Tools & application 3.1)工具: Required tools 机加工端子钳口: 机加工端子压接钳: Crimping die for cold forming contact: Crimp tool for cold forming contact （2.5/4.0/6.0/10mm²端子） （2.5/4.0/6.0/10mm²端子） UTXTC0004 UTXTD0004 (for 2.5/4/6/10mm² contact) (for 2.5/4/6/10mm² contact) -
Page 6: 剥线流程
使用安费诺剥线工具(H4TS0000)剥线时，首先调整卡位将线材放置合适位置，剥去线皮长度7.0±0.5 mm。请注意不要伤及铜丝,见下图3.2.1到图3.2.3。 Amphenol specified strip tool (H4TS0000) can be used in this step. First adjust the striper stopper , then put the cable in corresponding notch to strip the length of 7±0.5mm. Be cautious not to nick conductors. See below pictures3.2.1 to 3.2.3. -
Page 7: 冲压端子压接流程
正确的定位器孔位，小心不要伤到定位翅膀，见图 3.4.1至图3.4.5. 压接后端子电缆拔出力要求需要满足表3.4.1要求， Amphenol specified crimp tool (H4TC0003) can be used in this step. Insert striped cable into contact barrel and Insure all conductor strands are captured in the contact barrel. Crimp contact barrel by using the crimping die, Be careful for not hurting the locator wings. See below pictures 3. 4.1 to 3.4.5. The pull-out force should meet below table 3.4.1 requirement. -
Page 8: 组装流程
H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A 端子压接好后的效果见图3.4.6及图3.4.7。 See below pictures 3.4.6 and 3.4.7 for crimping result. 图 3.4.7 定位翅膀(不可被压接) 图 3.4.6 Picture 3.4.7 Locator wings should not be crimped Picture 3.4.6 客户使用自动打端子机进行压接时, 建议的压接规范, 如下图及其表格 3.4.2 The customer wants to use the automatic crimping machine, we suggest that the contact crimping spec, see following picture and table 3.4.2 电缆规格... - Page 9 H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A c) 使用扭力扳手使螺母紧固在面板上, 如图4.1.3 Use the wrench tool to tighten the nut to the panel, see picture 4.1.3 图 4.1.3 Picture 4.1.3 不论是水平安装还是垂直安装，孔间距最小要求25mm,以面板壁厚最大5mm来安装连接器，并用1.1 N·m到1.4N·m扭矩扭紧螺母，如图4.1.1及图4.2.3 (单位: mm)。 Drill the box wall according to the illustration. For both horizontal and vertical mounting we recommend a Minimum distance X=25mm, the wall thickness need be 5mm MAX.
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Page 10: 连接器对插及解锁
公端和母端连接器对插直到听到“滴“的卡位声说明对插到位。安费诺H4连接器及加大H4连接器符合NEC 2008 690.33标准, 所以需要工具进行解锁。 For mating, align the 2 half connectors and mate them together by hand until a “click” is heard and/or felt. For un-mating, since the Amphenol H4 and Enlarge H4 connector complies with the NEC 2008 690.33, a tool is required to disconnect the connector once mated. - Page 11 The number of conductor strands is from 7 to 140 for H4 and H4-H. 3> 扭矩要求只针对太阳能线材。不同的线材组装完成后都需达到IP68及拉力测试要求。 These torque force apply to Amphenol PV cable only. The cable assembly should pass IP68 and Pullout test . 4> 线材线芯只能用铜线芯。 The conductor type is limited to copper wire only ( "Copper" or "CU" are acceptable).
- Page 12 H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A 连接器选型： Connector part number: How to Order a Connector (please choose one code per position, below) Product Product Type Gender Connector Type Cable Size Certifications Packaging Contact Type Line Without Contact...
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Page 13: 电缆状态
H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A 5. 电缆状态: Cable routing 电缆根部建议保留20mm未折弯长度，以免因线缆折弯产生的外力引起连接器密封件变形. 如图5.1和图5.2。 In order to avoid the cable bend force lead to a visible deformation in the sealing portion of the insulation, the cable need keep at least 20mm straight length. -
Page 14: 存储注意事项
H4 BULKHEAD SERIES INSTRUCTION MANUAL 文件编号(File Name) :WI-S060-ENG REV.A 7. 存储注意事项： Note on storage： 我们建议连接器零件的存储温度为-30℃-+60℃，相对湿度低于70%。连接器零件不能暴露在因直接降雨、冷凝等带来的水汽中。确保零件不能与酸、碱、瓦斯、 丙酮或者任何其他会影响材料使用的化学物质接触。如果以上条件得到满足，连接器的零件存储时间长达两年时间。 We recommend that you store connector components at temperature between-30℃to +60℃ and with a relative humidity of less than 70%.The components must not be exposed to moisture due to direct rainfall ,condensation .etc ,Ensure that the individual components do not come into contact with acids, alkalis, gases, acetone or any other chemical substance that could impact the materials use .If these condition are met. - Page 16 Amphenol Technology (Shenzhen) Co., Ltd Tel: +86-755-29918389 Email：info@amphenol-industrial.com web: www.amphenol-sustainable.com Block C, Xia Shi Jia 2nd Industrial Estate, Gongming, Shenzhen, 518106, China...
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