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Amphenol HELIOS H4 Assembly Instructions Manual

Amphenol HELIOS H4 Assembly Instructions Manual

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Amphenol Industrial Operations
40-60 Delaware Avenue
Sidney, NY 13838-1395
USA
Tel: 1-520-285-5114 1-888-364-9011
Fax: 1-520-397-7169
If, during self assembly, parts and tools other than those stated by Amphenol are used or if the preparation and assembly
instructions described here are disregarded then neither safety nor compliance with the technical data can be guaranteed.
For protection against electric shock, PV-connectors must be isolated from the power supply while being assembled or
disassembled. The end product must provide protection from electric shock.
Unplugging under load: PV plug connections must not be unplugged while under load. They can be placed in a no load state by
switching off the DC/AC converter or breaking the DC circuit interrupter. Plugging and unplugging while under voltage is
permitted.
It is unadvisable to use non-tinned cables type H07RN-F, since with oxidized copper wires the contact resistances of the crimp
connection may exceed the permitted limits.
Disconnected connectors should be protected from dirt and water with sealing caps.
Touch protection, mated/unmated
Rated current
Ambient temperature range
Rated voltage
Upper limiting temperature
Safety class
NEC 2008/690.33
Certification UL
Certification TUV
H4 ASSEMBLY INSTRUCTIONS ENGLISH REV3 –OCTOBER 2014
Arrow.com.
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Amphenol Industrial Operations Europe
Via Barbaiana 5
I-20020 Lainate (MI)
ITALY
Tel: +39 02 93254.204
Fax:+39 02 93254.444
AMPHENOL HELIOS H4 ASSEMBLY INSTRUCTIONS
IP68/IP2X
40A (2,5mm²/14AWG)/48A (4mm²/10AWG)/56A (6mm²/10AWG)/60A (10mm²)
-40° ...+90°C
1500V (IEC/CEI) and 1000V (UL)
120°C (IEC/CEI)
II
YES
E339277
R50157783/R72131001
Amphenol Middle East Enterprises FZE
Office C-37 PO Box 21107
Ajman Free Zone
UAE
Tel: +9716-7422494
Fax:+9716-7422941
1
Amphenol Technology Shenzhen Ltd
Block 5 Fuan 2nd Industrial Park, Dayang Rd
Fuyong Town, Baoan, 518103 Shenzhen
CHINA
Tel: +86 755 2881 8389
Fax:+86 755 2991 8310

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Summary of Contents for Amphenol HELIOS H4

  • Page 1 AMPHENOL HELIOS H4 ASSEMBLY INSTRUCTIONS If, during self assembly, parts and tools other than those stated by Amphenol are used or if the preparation and assembly instructions described here are disregarded then neither safety nor compliance with the technical data can be guaranteed.
  • Page 2 Amphenol Industrial Operations Amphenol Industrial Operations Europe Amphenol Middle East Enterprises FZE Amphenol Technology Shenzhen Ltd 40-60 Delaware Avenue Via Barbaiana 5 Office C-37 PO Box 21107 Block 5 Fuan 2nd Industrial Park, Dayang Rd Sidney, NY 13838-1395 I-20020 Lainate (MI)
  • Page 3 Amphenol Industrial Operations Amphenol Industrial Operations Europe Amphenol Middle East Enterprises FZE Amphenol Technology Shenzhen Ltd 40-60 Delaware Avenue Via Barbaiana 5 Office C-37 PO Box 21107 Block 5 Fuan 2nd Industrial Park, Dayang Rd Sidney, NY 13838-1395 I-20020 Lainate (MI)
  • Page 4 Strip cable 0.276 inches (7.0 mm) and be careful NOT to nick conductors. Amphenol specified strip tool (H4TS0000) can be used in this step. Adjust the striper stopper and put the cable in corresponding notch to strip the length of 7mm.
  • Page 5 Completely close the crimping pliers. See below pictures of crimp result Amphenol specified crimp tool (H4TC0002) should be used in this step Closed barrel socket S&F contact Closed barrel pin S&F contact The cable pull-out forces requirement will have to be the following: Cable pull –out force requirement...
  • Page 6 Back cap must be closed using a torque between 2.6 and 2,9NM. Amphenol specified hand wrench tool (H4TW0001) can be used in this step or electric torque controlled wrench tool with as well the Amphenol open-end back cap spanner (H4TE0000) or socket wrench (H4TF000). See below picture for hand wrench.
  • Page 7 For mating align the 2 half connectors and mate them together by hand until a “click” is heard and/or felt. For un-mating, since the Amphenol H4 connector complies with the NEC 2008 690.33, a tool is required to disconnect the connector once mated.