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Amphenol H4 Series Instruction Manual

Pv connector
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编制（Prepared by） :
日期（Date） :
SOP-001QF-07 REV.A
H4 系列连接器安装手册
I
H4 SERIES
NSTRUCTION MANUAL
太阳能连接器H4系列
PV Connector H4 Series
H4 太阳能连接器
H4 PV CONNECTOR
H4-H 太阳能连接器
H4-H PV CONNECTOR
Jimly Wu
2015-12-03
审核（Checked by） :
日期（Date） :
文件编号(File Name) :WI-S037-ENG
Allen Wan
2015-12-03
Page 1 of 19

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Summary of Contents for Amphenol H4 Series

  • Page 1 H4 系列连接器安装手册 H4 SERIES NSTRUCTION MANUAL 文件编号(File Name) :WI-S037-ENG 太阳能连接器H4系列 PV Connector H4 Series H4 太阳能连接器 H4 PV CONNECTOR H4-H 太阳能连接器 H4-H PV CONNECTOR 编制（Prepared by） : Jimly Wu 审核（Checked by） : Allen Wan 2015-12-03 日期（Date） : 2015-12-03 日期（Date） : SOP-001QF-07 REV.A...

  • Page 2: Table Of Contents

    H4 系列连接器安装手册 H4 SERIES NSTRUCTION MANUAL 文件编号(File Name) :WI-S037-ENG 目 录 Table of Contents 1. 警告 ..........................3 Caution 2. 技术参数 ..........................4 Technical data 3. 产品信息 ..........................4 Product information 3.1 产品图片 ..........................5 Product picture 3.2 连接器料号 ..........................6 Connector part number 3.3 卷装冲压端子料号...

  • Page 3: 警告

    H4 系列连接器安装手册 H4 SERIES NSTRUCTION MANUAL 文件编号(File Name) :WI-S037-ENG 1.警告 Caution 1) 连接器在安装或拆卸过程中必须断开电源。 The connector must be isolated and disconnected from the power supply during the assembling or disassembling process. 2) 不可带电插拔。 Do not disconnect under load. 3) 推荐使用光伏电缆线。 The use of PV cable is recommended.

  • Page 4: 产品信息

    H4 系列连接器安装手册 H4 SERIES NSTRUCTION MANUAL 文件编号(File Name) :WI-S037-ENG 2.技术参数: Technical data 额定电压 : 1000V DC (IEC/TUV) Electrical rating 1500V DC (UL) 31A @85℃; 29A @90℃; (2.5mm²/ 14 AWG) 额定电流: Current rating 42A @85℃; 39A @90℃; (4mm²/ 12 AWG) 53A @85℃; 49A @90℃; (6mm²/ 10 AWG) 65A @85℃;...
  • Page 5 H4 系列连接器安装手册 H4 SERIES NSTRUCTION MANUAL 文件编号(File Name) :WI-S037-ENG H4线端连接器 （TUV&UL双认证）： H4 cable connector (TUV&UL DUAL APPROVALS) H4 M12板端连接器（TUV&UL双认证）： H4 bulkhead M12 connector (TUV&UL DUAL APPROVALS) H4 M14板端连接器（TUV&UL双认证）： H4 bulkhead M14 connector (TUV&UL DUAL APPROVALS) H4-H线端连接器 （TUV单认证）： H4-H cable connector (TUV APPROVAL) SOP-001QF-07 REV.A...

  • Page 6: 连接器料号

    H4 系列连接器安装手册 H4 SERIES NSTRUCTION MANUAL 文件编号(File Name) :WI-S037-ENG H4-H M12板端连接器（TUV单认证）： H4-H bulkhead M12 connector (TUV APPROVAL) 3.2) 连接器料号: Connector part number 3.3) 卷装冲压端子料号: Stamping forming contact part number for reel 备注：机加工端子无单独料号。 Note: Cold forming contacts are supplied standard with the connectors.

  • Page 7: 工具及应用

    H4 系列连接器安装手册 H4 SERIES NSTRUCTION MANUAL 文件编号(File Name) :WI-S037-ENG 冲压端子 机加工端子 Stamping forming contact Cold forming contact 4.工具及应用 Tools & application 4.1) 工具: Required tools H4TC0001 机加工端子压接钳: Crimp tool for cold forming contact （2.5/4.0/6.0/10mm²端子） (for 2.5/4/6/10mm² contact) H4TD0001 机加工端子钳口: Crimping die for cold forming contact: （2.5/4.0/6.0/10mm²端子）...

  • Page 8: 剥线流程

    请注意不要伤及铜丝, 见下图 4.2.1 到图 4.2.3。 Amphenol specified strip tool (H4TS0000) can be used in this step. First adjust the striper stopper ,then put the cable in corresponding notch to strip the length of 7±0.5mm. Strip cable are careful not to nick conductors.

  • Page 9: Crimp Process For Cold Forming Contacts

    器孔位，如图 4.3.1 及图 4.3.5。压接后端子电缆拔出力要求需要满足表 4.3.1。 Amphenol specified crimp tool (H4TC0001) can be used in this step. Insert striped cable into contact barrel and insure all conductor strands are captured in the contact barrel and the conductors are visible in the inspection hole.

  • Page 10: Crimp Process For Stamping Forming Contacts

    图 4.4.1 至图 4.4.5. 压接后端子电缆拔出力要求需要满足表 4.4.1 要求， Amphenol specified crimp tool (H4TC0002) can be used in this step. Insert striped cable into contact barrel and Insure all conductor strands are captured in the contact barrel. Crimp contact barrel by using the crimping die, Be careful for not hurting the locator wings.
  • Page 11 H4 系列连接器安装手册 H4 SERIES NSTRUCTION MANUAL 文件编号(File Name) :WI-S037-ENG 位置 1 位置 电缆规格 电缆拔出力要求 Position 1 Cable size Cable pull-out force Position 14AWG/2.5 mm² Min. 223N 位置 2 Position 2 12AWG/4.0 mm² Min. 312 N 10AWG/6.0 mm² Min. 356 N 位置...
  • Page 12 H4 系列连接器安装手册 H4 SERIES NSTRUCTION MANUAL 文件编号(File Name) :WI-S037-ENG 2.5mm²/14AWG 上刀模 2.5mm²/14AWG 下刀模 2.5mm²/14AWG Up Blade 2.5mm²/14AWG Down Blade 图 4.4.9 图4.4.8 Picture 4.4.8 Picture 4.4.9 4.0mm²/12AWG 上刀模 4.0mm²/12AWG 下刀模 4.0mm²/12AWG Up Blade 4.0mm²/12AWG Down Blade 图 4.4.10 图 4.4.11 Picture 4.4.10...

  • Page 13: Assembly Process

    H4 系列连接器安装手册 H4 SERIES NSTRUCTION MANUAL 文件编号(File Name) :WI-S037-ENG 6.0mm²/10AWG 上刀模 6.0mm²/10AWG 下刀模 6.0mm²/10AWG Up Blade 6.0mm²/10AWG Down Blade 图 4.4.13 图4.4.12 Picture4. 4.12 Picture 4.4.13 5. 组装流程: Assembly process 5.1) 线端连接器安装 For Cable connector assembling 5.1.1) 压接端子及插线 Crimped contacts with cable 将已压接好的端子从连接器后端插入，当插到位后会听到“滴”的卡位声，端子插入后不可再拔出,...
  • Page 14 H4 系列连接器安装手册 H4 SERIES NSTRUCTION MANUAL 文件编号(File Name) :WI-S037-ENG 公端连接器 Male Connector: 图 5.1.3 图 5.1.4 Picture 5.1.3 Picture 5.1.4 5.1.2) 锁紧螺帽 Tightening the back cap H4 及 H4-H 连接器锁紧螺帽的扭矩：2.6 N·m 到 2.9 N·m。 H4 and H4-H connector back cap must be screwed up with a properly torque range 2.6 to 2.9 N·m.
  • Page 15 H4 使用 H4TTW400)如图 5.1.6 及图 5.1.7。 Amphenol specified wrench tool (H4TW0001 for H4&H4-H and H4TW0004 for Enlarge H4) can be used in this step or electric torque controlled wrench tool with as well as the Amphenol open-end back cap spanner (H4TTW100 for H4&H4-H and H4TTW400 for Enlarge H4).

  • Page 16: For Bulkhead Connector Assembling

    H4 系列连接器安装手册 H4 SERIES NSTRUCTION MANUAL 文件编号(File Name) :WI-S037-ENG 5.2) 板端连接器安装 For Bulkhead connector assembling 5.2.1) 板端安装 Panel mounting 不论是水平安装还是垂直安装，孔间距最小要求25mm,面板壁厚最大5mm来安装连接器，并用1.1 N·m到1.4N·m扭矩扭紧螺母，如图5.2.1及图5.2.2 (单位: mm) 。 Drill the box wall according to the illustration. For both horizontal and vertical mounting we recommend a minimum Distance X=25mm, the wall thickness need be 5mm MAX.

  • Page 17: Connector Mating And Un-Mating

    For mating, align the 2 half connectors and mate them together by hand until a “click” is heard and/or felt. For un-mating, since the Amphenol H4 and Enlarge H4 connector complies with the NEC 2008 690.33, a tool is required to disconnect the connector once mated.

  • Page 18: Cable Routing

    H4 系列连接器安装手册 H4 SERIES NSTRUCTION MANUAL 文件编号(File Name) :WI-S037-ENG 6. 电缆状态: Cable routing 电缆根部建议保留 20mm 未折弯长度， 以免因线缆折弯产生的外力引起连接器密封件变形. 如图 6.1 和图 6.2。 In order to avoid the cable bend force lead to a visible deformation in the sealing portion of the insulation, the cable need keep at least 20mm straight length.

  • Page 19: Revision Record

    ME更新冲压自动机的压接规范 Dec/03/2015 ME UPDATE THE CRIMPING SPEC OF AUTOMATIC CRIMPING MACHINE Amphenol Industrial Operations Amphenol Industrial Operations Europe Amphenol Middle East Enterprises FZE Amphenol Technology Shenzhen Ltd 40-60 Delaware Avenue Via Barbaiana 5 Office C-37 PO Box 21107 Building C, 2nd Industrial Zone of Xia Shi Jia,...

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