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Amphenol HVSL60061 Series Application Specification
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Amphenol HVSL60061 Series Application Specification

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Amphenol
Shenzhen
Subject:
Application specification for
Contents
1. Scope ..................................................................................................................................... 3
2. Components ........................................................................................................................... 3
3. Assembly instructions for HVSL600061 ................................................................................. 9
4. Assembly instructions for HVSL630062 ............................................................................... 15
5. Assembly instructions for HVSL280063 ............................................................................... 21
6. Testing instruction ................................................................................................................ 28
7. Equipments and tool lists ...................................................................................................... 29
F-0866-B
Application Specification for
PCD
HVSL60061/HVSL630062/
HVSL280063
Doc. No.: APCD-TD-282
Rev.: H
Page 2 of 29
ECN NO.: C5467N
Eff. Date:: 2021-5-20

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Summary of Contents for Amphenol HVSL60061 Series

  • Page 1: Table Of Contents

    Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 2 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 Contents 1. Scope ............................. 3 2. Components ........................... 3 3. Assembly instructions for HVSL600061 ................. 9 4.

  • Page 2: Hvsl600061/Hvsl630062/Hvsl280063

    Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 3 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 1. Scope This specification covers the requirements for application of the connectors. HVSL600061/HVSL630062/HVSL280063...
  • Page 3 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 4 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 HVSL600061 X X XX XX Cable OD10（10±0.5mm）/11（11±0.5mm）/12（12±0.5mm）/13（13+0/-0.5mm） Cable spec 25mm² Interlock option：0 without/1 with Key option：A/B/C/D/E...
  • Page 4 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 5 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 2.1 HVSL630062 series connector components HVSL630062 series HVSL630062 X X XX XX Cable OD： 10（10±0.5mm）/ 11（11±0.5mm）/ 12（12±0.5mm）/ 13（13+0/-0.5mm）。...
  • Page 5 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 6 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 HVSL630062 series material lists Index APCD P/N Description HVSL63006X Body C220003653 Insertion C220003656...
  • Page 6 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 7 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 2.2 HVSL280063 series connector components HVSL280063 / HVSL28A063 series HVSL280063 X X XX XX Cable OD：...
  • Page 7 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 8 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 HVSL280063 series material lists Index APCD P/N Description HVSL28006X Body C220003625 Insertion C220003626...

  • Page 8: Assembly Instructions For Hvsl600061

    Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 9 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 3. Assembly instructions for HVSL600061 3.1 Select the wire spec according to the connector model.
  • Page 9 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 10 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 3.5 Slide the end cap, cable seal, spacer, inner shielding ferrule and outer shielding ferrule on the cable in sequence shown as below.
  • Page 10 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 11 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 3.8 Crimp the terminals as shown in the figure below. Conductor visible Section...
  • Page 11 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 12 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 3.10 Insert power contact. Insert power contact. The spring latches lock the contact.
  • Page 12 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 13 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 3.12 Move the outer shielding ferrule on the shell, then crimp it into shape with a holding force >...
  • Page 13 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 14 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 Insert spacer Insert spacer until it is aligned with the edge 0.5mm ref...

  • Page 14: Assembly Instructions For Hvsl630062

    Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 15 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 4. Assembly instructions for HVSL630062 4.1 Select the wire according to the connectors P/N.
  • Page 15 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 16 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 4.5 Slide the end cap, cable seal, spacer, inner shielding ferrule and outer shielding ferrule on the cable in sequence shown as below.
  • Page 16 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 17 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 4.8 Strip the insulation shown as below. 6.0±0.5 mm 4.9 Crimp the terminals as shown in the figure below.
  • Page 17 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 18 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 The housing locks the contact spring latches. 4.11 Insert power contacts into the rubber core. Then, mount the chock.
  • Page 18 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 19 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 4.12 Assemble the shielding shell shown as below. Align the shielding shell edge with the rubber core.
  • Page 19 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 20 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 4.2 Insert the cable into the housing shown as below. Orientate the insertion boss to the housing position without rib.

  • Page 20: Assembly Instructions For Hvsl280063

    Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 21 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 0.5mm ref Insert cable seal After the end cap is Mount the end cap...
  • Page 21 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 22 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 5.2 Cut and strip the wire insulation, the size is referred as below.
  • Page 22 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 23 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 5.6 Strip the jacket shown as below. 34.0±0.5mm 10.0±0.5 mm ref 5.7 Slide the inner ferrule until it is aligned with the cutting surface of the jacket, then flip the shielding braid over to cover the ferrule, finally wrap 2-3 layers copper foil and cut all the filler shown as below.
  • Page 23 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 24 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 5.9 Crimp the terminals as shown in the figure below. Retention force : 2.5mm² Above (inclusive) The tensile force meets the requirements of VW80304（...
  • Page 24 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 25 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 5.11 Insert power contacts into the rubber core. Then, mount the chock. Insert power contacts.
  • Page 25 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 26 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 5.12 Assemble shielding shell shown as below. Align the shielding shell’s edge with the rubber core.
  • Page 26 Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 27 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 5.2 Insert the cable into the housing shown as below. Orientate the insertion boss to the housing position without rib.

  • Page 27: Testing Instruction

    Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 28 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 0.5mm ref Insert the cable seal into the housing. After the end cap is Mount the end cap.

  • Page 28: Equipments And Tool Lists

    Application Specification for Doc. No.: APCD-TD-282 Amphenol HVSL60061/HVSL630062/ Rev.: H Shenzhen HVSL280063 Page 29 of 29 ECN NO.: C5467N Subject: Eff. Date:: 2021-5-20 Application specification for HVSL600061/HVSL630062/HVSL280063 7. Equipment and tool lists Index Name Function Picture Model No Crimp APSM240-10...

This manual is also suitable for:

Hvsl630062 seriesHvsl280063 series