Related Manuals for M&C ILA1-X000-EX
Summary of Contents for M&C ILA1-X000-EX
- Page 1 In-situ Laser Analyzer ILA1-X000-EX ILA1-A000-EX, ILA1-B000-EX Instruction Manual Version 1.00.00 Software version starting at 1.0...
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Page 2: Dear Customer
With the release of this version all older manual versions will no longer be valid. The German instruction manual is the original instruction manual. In case of arbitration only the German wording shall be valid and binding. Version: 1.00.00 Software version starting at 1.0 ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 3: Table Of Contents
Purging of the Buffer Zone between Laser head and Process Flange ................41 Purging of the Wedged Windows and Retroreflector Inside the Process ..............42 9.3.1 Purge Pressure Settings ..................................43 10 Electrical Connections............................44 10.1 Electrical Cable Used for Connections ..............................45 10.2 Alternative Cable Choice ..................................... 45 www.mc-techgroup.com ILA1-X000-EX | 1.00.00... - Page 4 25 Appendix 4: ATEX Details ..........................94 26 Appendix 5: Certificates ............................96 Table of Figures Figure 1 ILA1-X000-EX In-situ Laser Analyzer instrument assembly ......................13 Figure 2 Threaded pin used for maintenance purposes by M&C ......................13 ILA1-X000-EX | 1.00.00 www.mc-techgroup.com...
- Page 5 Figure 3 Purge connections for probe and buffer zone ..........................14 Figure 4 Typical setup of the ILA1-X000-EX In-situ Laser Analyzer ......................15 Figure 5 Wavelength scanning process..................................16 Figure 6 Adjusting purge gas flow ....................................17 Figure 7 Technical drawing ILA1-B000-EX-PXX20 ............................... 24 Figure 8 Technical drawing ILA1-B000-EX-PXX20 with alignment and insulation unit, filter and extension ....
- Page 6 Table 22 Modbus RTU input register map ................................92 Table 23 Battery model: ET2016C-H ..................................... 93 Table 24 Atex details of laser head ....................................94 Table 25 Atex details of components used in the system ..........................95 ILA1-X000-EX | 1.00.00 www.mc-techgroup.com...
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Page 7: General Information
The requirements of the EU directive 2014/30/EU "Electromagnetic compatibility" are met. RoHS Directive The requirements of the RoHS2 ('Restriction of Hazardous Substances 2') Directive 2011/65/EU and its annexes are met. Declaration of Conformity The EU Declaration of conformity can be directly requested from M&C. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 8: Warranty
The following knowledge is at least required for the work: • Instruction in EX-protection • Training in the electrotechnical field • Detailed knowledge of the manual and the applicable safety regulations ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... - Page 9 Protect your eyes while working with chemicals or sharp objects. Wear safety glasses to avoid getting something in your eyes. Wear protective clothes! Working with chemicals, sharp objects or extremely high temperatures requires wearing protective clothes. www.mc-techgroup.com ILA1-X000-EX | 1.00.00...
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Page 10: Correct Operation
Opening the enclosure of an Ex-version In-situ Laser Analyzer and HMI is only permitted in an Ex-free environment. If you are unsure about the handling and commissioning of the system, contact M&C or the M&C representative for further information or assistance. Note ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 11: Wrong Operation
In potentially explosive areas (zones) use only the In-situ Laser Analyzers, which are in the corresponding equipment category, explosive group and temperature class. The Ex markings are clearly stated on the product label. Do not use the In-situ Laser Analyzer without Ex markings in potentially explosive atmospheres. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 12: Safety Instructions For Using The Analyzer In Potentially Explosive Atmospheres
Safety Instructions for Using the Analyzer in Potentially Explosive Atmospheres The Ex version of the In-situ Laser Analyzer is approved for installation in hazardous areas ATEX zones 1 and 21. The explosion protection marking of the ILA1-X000-EX is as follows: -40 °C to +59 °C... -
Page 13: Product Overview
Probe with assembled filter element (filter ILA HMI DCU10 EX for ILA1-X000-EX (optionally) element optionally) Figure 1 ILA1-X000-EX In-situ Laser Analyzer instrument assembly Threaded pin used for easier removal the device cover. For M&C maintenance purposes only. Figure 2 Threaded pin used for maintenance purposes by M&C www.mc-techgroup.com... -
Page 14: Description
The In-situ Laser Analyzer ILA1-X000-EX is a high-performance analyzer for industrial and potential compliance applications. The design of the In-situ Laser Analyzer ILA1-X000-EX consists of a laser head, a probe (includes a measuring section and probe flange) and a separate HMI unit (optionally). The transmitter and receiver are located in the laser head, the beam reflector is placed inside the tip of the probe in the measuring section. -
Page 15: Figure 4 Typical Setup Of The Ila1-X000-Ex In-Situ Laser Analyzer
Wide range of materials for wetted parts (temperature and different medias) • Simple installation with one process flange • No pre-alignment of the flanges required • Ex version approved for hazardous areas ATEX Zone 1 Figure 4 Typical setup of the ILA1-X000-EX In-situ Laser Analyzer www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 16: Operating Principle
Usually the tolerance is given by a percentage of full scale; in case pressure gradation is e.g. 10 bar(a), it will halve the allowable tolerance of the pressure sensor ⇒ ±0.16 % at a 10 bar (a) sensor ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 17: Flow Conditions At The Measuring Point
5.3.1 Flow Conditions at the Measuring Point When selecting the measuring point for the ILA1-X000-EX, we recommend that a straight section with a length of at least 5 times tube diameter before the measuring point and at least 3 times tube diameter behind it. This is how laminar flow conditions can appear that are a prerequisite for stable measurement conditions. -
Page 18: Technical Data
Technical Data Interfaces Interfaces of the ILA1-X000-EX Analog outputs 2 x 4-20 mA, active (for concentration and transmission) Analog inputs 2 x 4-20 mA (for pressure and temperature), active or passive Relay output Error status 60 V AC/60 V DC, max. 500 mA, NO (normally open) Relay input Maintenance status min. -
Page 19: Material Selection
Material Selection The materials used for the ILA1-X000-EX depend on the application. You can choose between different thermal packages and different materials for the process flange, probe extension (optional) and measuring tube. A thermal package consists of an insulation unit and a set of gaskets. The insulation unit is used to insulate the laser head from the process flange at high temperatures. -
Page 20: Technical Data Of The Overall System
* The limit of detection (LOD) was measured under constant ambient conditions in the compensated temperature and pressure range (±0.015 %/mbar) and with a measurement time of 10 seconds and a moving average of 10 points. Additionally, the limit of detection is depending on sample gas and the selected measuring range. ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... - Page 21 * The limit of detection (LOD) was measured under constant ambient conditions in the compensated temperature and pressure range (±0.015 %/mbar) and with a measurement time of 10 seconds and a moving average of 10 points. Additionally, the limit of detection is depending on sample gas and the selected measuring range. www.mc-techgroup.com ILA1-X000-EX | 1.00.00...
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Page 22: Laser Safety
Laser Safety Laser information for ILA1-X000-EX Laser class for laser head with Class 1 according to IEC 60825-1, eye safe mounted probe Danger due to laser radiation! Laser class of the laser head without probe: laser: Laser class 3B in accordance with IEC 60825-1, avoid exposure to... -
Page 23: Options
Ambient conditions for ILA1-X000-EX Ambient humidity RH < 99 %, non-condensing Ambient temperature -40 to +59 °C [-40 to +138.2 °F] for T6 -40 to +65 °C [-40 to +149 °F] for T5 Storage temperature -40 to +70 °C [-40 to +158 °F]... -
Page 24: Technical Drawings
Options for ILA1-X000-EX: SU G10 EX EX supply unit for purge gas including: 1 x purge gas IN for nitrogen (pressure: 3- 8 bar), 1 x gas path with flow meter to purge measuring section (gas flow: 0- 13 Nl/min), 1 x gas path with pressure regulator (0-0.7 bar) for pressurized laser head enclosure (0.1 bar above ambient pressure), 1 x gas path with pressure... -
Page 25: Receiving The In-Situ Laser Analyzer
Scope of Delivery The scope of delivery contains the following items: • Laser head with probe in optical path length 20/40/60/80 cm (completely assembled, according to order): o Probe extension (optionally) www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 26: Type Designation
1.4462 (corrosion resistant) 1.4539 (very corrosion resistant) 1.4878 (temperature range increased) Nickel-based alloy, e.g. Hastelloy® (high temperature) Temperatur package Gylon gaskets, No insulation unit Gylon gaskets, Durobest insulation unit ThermA-Pur gaskets, ZrO2 insulation unit Table 1 Type designation ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 27: Product Label, Serial Number And Laser Label
Laser class 3B in accordance with IEC 60825-1, avoid exposure to Warning beam laser: Laser class 1M according to IEC 60825-1, do not view laser radiation directly with optical instruments. Switch off the power supply before any assembly, maintenance or disassembly. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 28: About The Calibration Of The In-Situ Laser Analyzer
The temperature sensor of the process (zone separation with sleeve) is also screwed into this calibration cap in order to minimize compensation errors caused by temperature deviations during the measurement. Since the adjustment is made under atmospheric pressure, atmospheric pressure is also compensated for during the adjustment. ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 29: Pressure Sensor
For operating pressures ≤ 0.1 bar abs., a vacuum-optimized version is Vacuum resistance recommended For pressure ranges < 1 bar, all data apply with reference to a full-range signal Note (FS) of 1 bar Table 2 Data of Keller 35X-series www.mc-techgroup.com ILA1-X000-EX | 1.00.00... - Page 30 Class C Precision [%] 1.74E-03 -0.14 % 1.73E-03 T (°C) Intensity Slope (U.A) Slope [%/°C] Temperature 1.39E-03 -1.00E-06 -0.07 % Class A 1.35 Precision [°C] 1.38E-03 Class B 1.37E-03 Class C Precision [%] 1.36E-03 -0.24 % 1.35E-03 ILA1-X000-EX | 1.00.00 www.mc-techgroup.com...
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Page 31: Performance Of A Typical Temperature Sensor
-200 to +850 °C Measuring range -100 to +200°C Accuracy* of the transmitter: ±0.2 K Measuring range -200 to +850°C Accuracy* of the transmitter: ±0.4 K Connection type 2-wire-, 3-wire- or 4-wire-connection Minimum measuring range 10 K www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 32: Installation
Probably death or severe burns could occur if you come in contact with Warning heated metal parts. Wear appropriate personal protective equipment (PPE) in accordance with the risk assessment. If possible, shield the hot part with appropriate insulation material. ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 33: Information About Atex Installation
If the standard configuration is changed by using components or parts not specified and not authorized by M&C, the type examination certificate will no longer be valid. Repair and services with parts not specified by M&C will also lead to the cancellation of the ATEX certificate. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 34: Flameproof Joints At The Ex D Enclosure, Clearance And Creepage Distances At The Ex E Terminal Box
Ambient Temperature Requirements for Commissioning The ILA1-X000-EX may only be operated in the ambient temperature range stated in the technical data. If there is the possibility of exceeding the permitted ambient conditions, for example due to direct sun light, the unit needs to be shielded from the source of heating. -
Page 35: Selecting The Measuring Point
Selecting the Measuring Point For selecting the measuring point for the ILA1-X000-EX, we recommend a straight section of the tube in which the process gas flows. As a rule of thumb, the straight section needs to be at least 5 times of the process tubes diameter before the measuring point and at least 3 times of the process tubes diameter behind the measuring point. -
Page 36: Figure 15 Schematic Drawing Of The Standard Process Flange Installation
231.3 245 x 7.1 A filter is needed for dusty process gas. Body extension is used to measure in a more centered manner in case of large tube diameters. Table 4 Typical minimum diameters for the probe ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 37: Information On Optical Path Length
There is no center ring needed since the laser head is already equipped with a center ring. The clamps used to secure the flanges are safety clamps. The clamps do not drop down, when opened slightly. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 38: Figure 17 Exploded View Of The Complete Laser Analyzer
Dust filter (optionally) Extension (optionally) Insulation unit (optionally) Alignment unit Laser head including terminal box HMI (optionally) Figure 17 Exploded view of the complete laser analyzer ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 39: Figure 18 Exploded View Of The Front Part Outside Of The Process
2. Attach the process flange gasket to the process flange of the In-situ Laser Analyzer. 3. Mount the flange of the In-situ Laser Analyzer onto the process flange using the supplied bolts and nuts. 4. The system is now prepared for connecting the purging tubes. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 40: Connecting The Purging Tubes
. The Oxygen concentration inside the laser head will start to decrease. Wait for at least 10 minutes until the Oxygen concentration does not decrease anymore. For SO sensor: Purge laser head with N or instrument air. Purge the laser head for at least 10 minutes. ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 41: Purging Of The Buffer Zone Between Laser Head And Process Flange
5. Check if the pressure in the buffer zone corresponds to the required value. During measurement the buffer zone does not need to be purged. Each time you interrupt the measurement, and the laser analyzer is turned off, Note you need to purge the buffer zone again. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 42: Purging Of The Wedged Windows And Retroreflector Inside The Process
Bleed screw at the laser head (purge gas outlet) Screw for locking the bleed screw Purge gas inlet for wedged windows in the process (shown without Swagelok® connector) Figure 19 Schematic drawing of purging tube installation ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 43: Purge Pressure Settings
In case of a loss of purge-gas pressure, both the buffer zone and the probe have to be equipped with a non- return-valve to prevent process gas from escaping the process. The overpressure in the laser head only has to be greater than the ambient pressure in order to obtain a second sealing barrier here. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 44: Electrical Connections
According to IEC 60079-17, check the tight fit of all cable entries and blind plugs. Refer to the specifications of the cable gland manufacturers for more information. In addition, pay attention to the conditions specified in IEC 60079-14. ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 45: Electrical Cable Used For Connections
The cable must be routed in a suitable cable duct or must be covered with suitable shrink tubing and optionally covered with a suitable braided hose. • Suitable shrink tubing must be used to cover the cable entry on the terminal box of the ILA1-X000-EX In- situ Laser-Analyzer and on the HMI. •... -
Page 46: Figure 22 Lid Of Ex Terminal Box
Figure 22 Lid of Ex terminal box Ground terminals, MTP2.5-PE Figure 23 Terminals inside terminal box: MTP1.5/S; MTP2.5-PE 2. Feed the cables through the appropriate cable glands. See the following communication schematic for information. ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 47: Figure 24 Communication Schematic Of The Ila1-X000-Ex
Figure 24 Communication schematic of the ILA1-X000-EX Prepare and connect the wires for signals and power supply: 1. Use a wire stripping tool to strip the insulation of the wires to a length of 8 mm. 2. Slide an insulated ferrule over each stripped wire and use the crimp tool to fasten it. The test requirements according to DIN 46228 Part 4 need to be met. - Page 48 Tightening the lid screws with a torque of 1.3 N m provides the necessary minimum type of protection. Do not over-tighten the screws, this may impair the degree of protection. Incorrect installation and operation of the housing may result in the warranty becoming invalid. ILA1-X000-EX | 1.00.00 www.mc-techgroup.com...
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Page 49: Figure 25 Analyzer/Hmi Connection - Active Temperature/Pressure Probes
Figure 25 Analyzer/HMI connection – active temperature/pressure probes www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 50: Figure 26 Analyzer/Hmi Connection - Passive Temperature/Pressure Probes
Figure 26 Analyzer/HMI connection – passive temperature/pressure probes ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 51: Active Analog Outputs
Passive temperature input Active temperature input 4-20 mA 4-20 mA ILA1-X000-EX ILA1-X000-EX – 15 V – R < 500 Ω R < 500 Ω Figure 28 Usage of active or passive analog temperature input by opposite polarization www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 52: Connecting The Potential Equalization To The Housing
Figure 30 Connector for potential equalization The following tools are required: • slotted torque screwdriver • crimp tool To connect the earth wire, follow these steps: 1. Loosen the screw holding the crimp-on ring and the contact washer. ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 53: Battery-Powered Real-Time Clock (Rtc)
Purge the laser head, the buffer zone between laser head and process flange, and the wedged windows and retroreflector inside the process before aligning. Note The alignment procedure must be performed with great care to ensure that the instrument performs the measurements correctly. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 54: Laser Head Orientation For Analyzer Pre-Alignment
• Unscrew the head clamp. • Be careful when doing so not to touch the head side window or let dust in the buffer zone. • Be careful not to let the laser head fall down. ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 55: Alignment Of The In-Situ Laser Analyzer Using The Alignment Unit
Purge the laser head, the buffer zone between laser head and process flange, and the wedged windows and retroreflector inside the process before aligning. Note The alignment procedure must be performed with great care to ensure that the instrument performs the measurements correctly. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 56: Figure 34 Adjusting With The Alignment Unit
6. If the transmission decreases right at the beginning, the screw must be brought back to its original position and another screw needs to be selected. 7. Repeat this procedure with the second and third screw. ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 57: User Interface (Hmi)
The external HMI (product name: ILA HMI DCU10 EX) can be used to operate, configure or perform diagnostics on the ILA1-X000-EX In-situ Laser Analyzer. It can be connected directly to the terminal box of the Laser Analyzer or to another location where the Laser Analyzer signals are available (e.g. -
Page 58: Information About Atex Installation
Do not use the device in areas where: Caution • mechanical friction and separation processes occur, • spraying of electrons takes place (e.g. in the vicinity of electrostatic painting systems), or • pneumatically conveyed dusts are present. ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 59: Ignition Paths At The Flameproof Joints Of The Ex D Housing
The In-situ Laser-Analyzer has a terminal box to connect to the terminals inside the HMI housing. The housing of the terminal box of the ILA1-X000-EX In-situ Laser-Analyzer is certified as an Ex e terminal box. This terminal box is equipped with 2 x M 16 cable glands with seal (O-ring) (for cable Ø 4 to Ø 11 mm) and 1 x M 20 cable gland with seal (O-ring) (for cable Ø... -
Page 60: Electrical Cables For Connecting The Hmi To The In-Situ Laser-Analyzer
The cable must be routed in a suitable cable duct or must be covered with suitable shrink tubing and optionally covered with a suitable braided hose • Suitable shrink tubing must be used to cover the cable entry on the terminal box of the ILA1-X000-EX In- situ Laser-Analyzer and on the HMI. •... -
Page 61: Installation Information For Type Pxss2K-Rex
If the standard configuration is changed by using components or parts that are not specified and not approved by M&C, the type examination certificate loses its validity. Repairs and services with parts that are not specified by M&C will also invalidate the EX certificate. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 62: Figure 37 Circuit Board And Display Inside Hmi Housing
0.65 N m. Remove the fitting screws and set them aside. The circuit board is wired to the electrical terminals. Flip the circuit board with the display upwards or sidewards. Inside the HMI housing there are the electrical terminals. ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 63: Figure 38 Connections Inside The Hmi Housing (Circuit Board Not Shown)
13 white-green Relay 1 IN V- 14 brown-green Relay 1 IN V+ 15 white-yellow Relay 2 IN V- 16 yellow-brown Relay 2 IN V+ 17 white-grey Relay 1 OUT V+ 18 grey-brown Relay 1 OUT V- www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 64: Connecting The Potential Equalization To The Hmi Housing
The potential equalization connector is located on the side of the HMI housing. The connector is a crimp-on ring terminal with a lock washer. Connector for potential equalization with crimp-on ring terminal and lock washer Figure 39 Connector for potential equalization ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 65: Starting Up The Hmi
The HMI has two different authorization levels (=> three levels in total). In the administrator menu (User), trained employees of the customer can access display measurements, parameters and IOs (Inputs/Outputs) using a password. Figure 40 HMI access structure www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 66: Figure 41 Hmi Menu Structure - English
The user has access to the menu from the HMI level. The menu structure is as following (English). Figure 41 HMI menu structure - English ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 67: Measurements
Shows the current status of the ILA1-B000-EX (measuring, warm-up, malfunction, maintenance etc.); see detailed explanation in chapter 12.2 SN/IP/CAN Bus ID The display switches between Serial number, IP and CAN Bus ID of the analyzer Table 7 Description of HMI display – measurements www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 68: Parameters
0…10 LCD display can be entered here. CAN Bus-ID The unique CAN bus ID must 1…256 be entered here. Language The desired language can be selected here. Table 9 Description of settings I in the HMI ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 69: Analog Inputs And Outputs (Ios)
The values are to be given in bar. Table 11 Description of the settings input "Analyzer Cal." in the HMI X [°C] = Y [Kelvin] + 273.15 X [°F] = ( (Y [Kelvin] - 273.15) x 9) / 5 + 32 Note www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 70: State
13.11 Buttons on the HMI There are four buttons on the lid of the HMI. Each button has a function depending on the mode. There are two modes "Normal input" and "Editing". Figure 43 HMI buttons ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 71: Admin Password
Finally press the key to confirm. After confirmation of the correct password, the Admin menu opens. In case the wrong password has been confirmed, the main menu is shown. Default admin password is: 0000. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 72: Service Menu Navigation
These parameters are available in the Analyzer configuration. 14.1 Establishing Communication with the ILA1-X000-EX A router with integrated DHCP server has to be connected for the communication between the ILA analyzer and the computer to work properly. -
Page 73: Figure 46 Webserver Configuration Ii
2. Type in the IP-address of the device (XXX.XXX.XXX.XXX) (the IP address depends on the assignment by the DHCP server and can be read, for example, on the HMI in the bottom line) 3. The WebServer application opens when the Ethernet connection is established. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 74: Webserver - Measurement Window
Pressing the button switches from the display of past measured values to the current measured values. Data Export By pressing the button, measurement data from the laser can be exported as a CSV file. Table 14 Measurement window functions ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 75: Configuration Menu Access
The analyzer configuration access is restricted. To obtain the password to this part of the Webservice please contact M&C service. Figure 49 Webservice login window After logging in the configuration window, the Webservice window will appear. You can go back to the measurement window by clicking the return button. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 76: Webservice - Configuration Menu
Pressure probe mode (RS485 / 4-20 mA / Constant) • Scale minimum of the 4-20 mA input for pressure • Scale maximum of the 4-20 mA input for pressure • pressure probe calibration HMI configuration: • Configuration and calibration of the analog outputs ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 77: Start-Up Of The In-Situ Laser Analyzer
In case of operation without HMI, the system starts as soon as the power supply is activated and the computer system, which is located in the TDL head, boots. The proper function can be seen with the WebServer application (see chapter 14 "WebServer application"). Figure 51 Webservice user access level - measurement window www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 78: Decommissioning
Laser class 3B in accordance with IEC 60825-1, avoid exposure to beam Warning laser: Laser class 1M according to IEC 60825-1, do not view laser radiation directly with optical instruments. Switch off the power supply before any assembly, maintenance or disassembly. ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 79: Cleaning The Laser Housing
17.1 Cleaning the Laser Housing The housing of the In-situ Laser Analyzer should be checked in suitable time intervals. Dust layers of more than 5 mm [approx. 0.2"] must be removed immediately. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 80: Cleaning Of The Optics
Aggressive condensate possible! Chemical burns caused by aggressive media possible! For general electrical and mechanical work on the analyzer, wear personal protective equipment (PPE) in accordance with the risk assessment. Follow these warnings and safety instructions before disassembly: ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... -
Page 81: Proper Disposal Of The Device
The product complies with the current regulations according to state-of-the-art science and technology. Nevertheless, not all sources of danger can be eliminated while observing technical protective measures. Therefore, the following risk assessment and the description of exposure hazards refer to the work steps mentioned above. www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 82: Figure 52: Overview Risk Assessment
Gas hazard Risk rank group C The purging unit can be operated with nitrogen. In the event of a leak, the cabinet may be exposed to a nitrogen atmosphere. Observe the appropriate personal protective equipment (PPE). ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... - Page 83 The product can be transported by 1 to 2 person(s). The instructions for appropriate personal protective equipment (PPE) must be observed. The weight specifications are contained in the technical data of this product. Furthermore, the work safety regulations of the operator must be observed. www.mc-techgroup.com ILA1-X000-EX | 1.00.00...
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Page 84: Trouble Shooting
The FPGA temperature is too low (T < FPGA temperature too low 0 °C). Check laser head temperature The PCB temperature is too low (T < - PCB temperature too low 10 °C). Check laser head temperature ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... - Page 85 Use proper pressure probe to have Process gas pressure not more precise compensation of the correct measuring signal Process gas pressure too Adapt process gas temperature Process gas pressure too Adapt process gas temperature high www.mc-techgroup.com ILA1-X000-EX | 1.00.00...
- Page 86 Usage of wrong pressure regulator (with bleeding Use correct pressure regulator without instead of without bleeding Purge gas demand bleeding) too high Leakage on the laser head Call M&C-service to replace O-Ring Table 16 Trouble shooting on the system ILA1-X000-EX | 1.00.00 www.mc-techgroup.com...
- Page 87 The laser head temperature is too high (T > 80 °C). Check laser head high temperature. CAN Bus controller The CAN Bus is not working properly. Shutdown the laser head for at least 1 not working minute and restart it. Table 17 Trouble shooting – error code list www.mc-techgroup.com ILA1-X000-EX | 1.00.00...
- Page 88 The gas pressure probe is not connected. A default pressure of 1 bar is selected. CAN Bus device No CAN Bus device is connected to the laser head. Connect a CAN Bus device to not connected the laser head. Table 18 Trouble shooting – warning code list ILA1-X000-EX | 1.00.00 www.mc-techgroup.com...
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Page 89: Appendix 1: Modbus Tcp Configuration
0.01 °C uint16 9C4E register temperature Diode Input uint16 9C4F temperature register output Gas temperature Input 0.01 °C uint16 9C50 register Gas pressure Input mbar uint16 9C51 register Analyzer Input 0.01 °C uint16 9C52 temperature register www.mc-techgroup.com ILA1-X000-EX | 1.00.00... - Page 90 4 + 549.34 nA 4 + 549.34 nA FFFF Undershoot range -5124 EBFC -1.759 1.185 1.185 -5125 EBFB Underflow -32768 8000 Table 20 Scaling to integer value (0 - 27648) at max. failure current 22 mA ILA1-X000-EX | 1.00.00 www.mc-techgroup.com...
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Page 91: Appendix 2: Modbus Rtu Configuration
Gas concentration 2 Input uint32 9C43 register Gas concentration 3 Input uint32 9C45 register Gas concentration 4 Input uint32 9C47 register Gas concentration 5 Input uint32 9C49 register Confidence index gas Input uint16 9C4B register www.mc-techgroup.com ILA1-X000-EX | 1.00.00... - Page 92 FPGA version Input String 9C69 register bytes) Firmware version Input String 9C73 register bytes) Serial number Input String 9C7D register bytes) Table 22 Modbus RTU input register map See electrical connections in chapter 10. Note ILA1-X000-EX | 1.00.00 www.mc-techgroup.com...
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Page 93: Appendix 3: Battery Details
Mounting Method Reflow soldering 3.20 Features High Heat Resistance *Voltage drop is 0.5 V within 1 sec. EnerCera® is a registered trademark for a rechargeable li-ion battery by NGK Insulators LTD., Japan Table 23 Battery model: ET2016C-H www.mc-techgroup.com ILA1-X000-EX | 1.00.00... -
Page 94: Appendix 4: Atex Details
Medium, tolerances according to ISO 965- Thread form and grade 1 and ISO 965-3 Conical thread pitch At least 4.5 full threads engaged (see Tapered male thread (Swagelok SS 6M0): table 5) Table 24 Atex details of laser head ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... - Page 95 PTB 11 ATEX 1007X xx C 22.04.2020 IEC 60079- -55 °C to +160 °C IP66/ II 2D Ex tb IIIC Db 0102 0:2017, IEC IP68 60079-7:2017 IEC 60079- 31:2013 Table 25 Atex details of components used in the system www.mc-techgroup.com ILA1-X000-EX | 1.00.00...
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Page 96: Appendix 5: Certificates
Appendix 5: Certificates ILA1-X000-EX | 1.00.00 www.mc-techgroup.com... - Page 97 ILA1-X000-EX | 1.00.00...
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