M&C ILA1-B000-EX Manuals

Manuals and User Guides for M&C ILA1-B000-EX. We have 1 M&C ILA1-B000-EX manual available for free PDF download: Instruction Manual

M&C ILA1-B000-EX Instruction Manual (102 pages)

In-situ Laser Analyzer

Brand: M&C | Category: Measuring Instruments | Size: 7 MB

Dear Customer
2
Table of Contents
3
General Information
7
Declaration of Conformity
7
Warranty
8
Important Safety Information
8
Warning Signs and Definitions
8
Correct Operation
10
Wrong Operation
11
Safety Instructions for Using the Analyzer in Potentially Explosive Atmospheres
12
Qualified Personnel
12
Product Overview
13
Figure 1 ILA1-X000-EX In-Situ Laser Analyzer Instrument Assembly
13
Figure 2 Threaded Pin Used for Maintenance Purposes by M&C
13
Description
14
Figure 3 Purge Connections for Probe and Buffer Zone
14
Figure 4 Typical Setup of the ILA1-X000-EX In-Situ Laser Analyzer
15
Operating Principle
16
Measurement Influences
16
Figure 5 Wavelength Scanning Process
16
Flow Conditions at the Measuring Point
17
Purging
17
Figure 6 Adjusting Purge Gas Flow
17
Technical Data
18
Interfaces
18
Dimensions and Weights (Example Probes)
18
Material Selection
19
Technical Data of the Overall System
20
Laser Safety
22
Ex Safety
22
Ambient Conditions
22
Options
23
Technical Drawings
24
Figure 7 Technical Drawing ILA1-B000-EX-PXX20
24
Receiving the In-Situ Laser Analyzer
25
Scope of Delivery
25
Figure 8 Technical Drawing ILA1-B000-EX-PXX20 with Alignment and Insulation Unit, Filter and Extension
25
Figure 9 Technical Drawing ILA1-A000-EX-PXX80 with Alignment and Insulation Unit, Filter and Extension
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Type Designation
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Product Label, Serial Number and Laser Label
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Figure 10 Product Label for ATEX Version
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Figure 11 Serial Number Structure of the In-Situ Laser Analyzer
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Figure 12 Laser Label
27
About the Calibration of the In-Situ Laser Analyzer
28
Unheated Calibration Cap
28
Figure 13 Calibration Setup with Unheated Calibration Cap
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Pressure Sensor
29
Performance of a Typical Pressure Sensor
29
Performance of a Typical Temperature Sensor
31
Installation
32
Safety Information
32
Information about ATEX Installation
33
Flameproof Joints at the Ex D Enclosure, Clearance and Creepage Distances at the Ex E Terminal Box
34
Ambient Temperature Requirements for Commissioning
34
Figure 14 In-Situ Laser Analyzer Installation in Ex Zones
34
Selecting the Measuring Point
35
Process Flange Installation by Customer
35
Figure 15 Schematic Drawing of the Standard Process Flange Installation
36
Information on Optical Path Length
37
Mounting of the In-Situ Laser Analyzer
37
Figure 16 Schematic Drawing of the Optical Path Length
37
Figure 17 Exploded View of the Complete Laser Analyzer
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Figure 18 Exploded View of the Front Part Outside of the Process
39
Connecting the Purging Tubes
40
Laser Head Purging
40
Purging of the Buffer Zone between Laser Head and Process Flange
41
Purging of the Wedged Windows and Retroreflector Inside the Process
42
Figure 19 Schematic Drawing of Purging Tube Installation
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Purge Pressure Settings
43
Figure 20 Flow Setup for Purging
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Electrical Connections
44
Figure 21 Pressures to be Set in the Measuring System
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Electrical Cable Used for Connections
45
Alternative Cable Choice
45
Connecting the Terminals Inside the Ex E Terminal Box
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Figure 22 Lid of Ex Terminal Box
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Figure 23 Terminals Inside Terminal Box: MTP1.5/S; MTP2.5-PE
46
Figure 24 Communication Schematic of the ILA1-X000-EX
47
Figure 25 Analyzer/Hmi Connection - Active Temperature/Pressure Probes
49
Figure 26 Analyzer/Hmi Connection - Passive Temperature/Pressure Probes
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Active Analog Outputs
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Active or Passive Analog Inputs
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Figure 27 Exemplary Usage of Active Analog Output
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Figure 28 Usage of Active or Passive Analog Temperature Input by Opposite Polarization
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Connecting the Potential Equalization to the Housing
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Figure 29 Usage of Active or Passive Analog Pressure Input by Opposite Polarization
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Figure 30 Connector for Potential Equalization
52
Battery-Powered Real-Time Clock (RTC)
53
Alignment of the In-Situ Laser Analyzer
53
Laser Head Orientation for Analyzer Pre-Alignment
54
Figure 31 Transmission Measurement with a Multimeter
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Alignment of the In-Situ Laser Analyzer Using the Alignment Unit
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Figure 32 Clamp at the Laser Head
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Figure 33 Window Orientation
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Figure 34 Adjusting with the Alignment Unit
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User Interface (HMI)
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Installation
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Figure 35 HMI Display with Standard Process Parameters
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Information about ATEX Installation
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Ignition Paths at the Flameproof Joints of the Ex D Housing
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Connecting the HMI to the In-Situ Laser-Analyzer
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Figure 36 Flameproof Joints at the HMI
59
Electrical Cables for Connecting the HMI to the In-Situ Laser-Analyzer
60
Alternative Cable Choice
60
Cable Gland, Ex D Certified with Epoxy for Longitudinal Tightness
60
Installation Information for Type PXSS2K-REX
61
Connecting the Terminals Inside the HMI
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Figure 37 Circuit Board and Display Inside HMI Housing
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Figure 38 Connections Inside the HMI Housing (Circuit Board Not Shown)
63
Connecting the Potential Equalization to the HMI Housing
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Figure 39 Connector for Potential Equalization
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Starting up the HMI
65
Menu Navigation
65
Figure 40 HMI Access Structure
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Figure 41 HMI Menu Structure - English
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Measurements
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Figure 42 HMI Display: Measurements
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Parameters
68
Analog Inputs and Outputs (Ios)
69
State
70
Buttons on the HMI
70
Figure 43 HMI Buttons
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Admin Password
71
Figure 44 HMI Admin Password - Enter XXXX to Access Admin Menu
71
Service Menu Navigation
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Webserver Application
72
Establishing Communication with the ILA1-X000-EX
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Figure 45 Webserver Configuration I
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Figure 46 Webserver Configuration II
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Figure 47 Webserver Configuration III
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Webserver - Measurement Window
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Figure 48 Webservice User Access Level - Measurement Window
74
Configuration Menu Access
75
Figure 49 Webservice Login Window
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Webservice - Configuration Menu
76
Analyzer Configuration
76
Start-Up of the In-Situ Laser Analyzer
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Figure 50 HMI Display with Standard Process Parameters
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Figure 51 Webservice User Access Level - Measurement Window
77
Decommissioning
78
Maintenance
78
Cleaning the Laser Housing
79
Cleaning of the Optics
80
Disassembling the In-Situ Laser Analyzer
80
Proper Disposal of the Device
81
Risk Assessment
81
Figure 52: Overview Risk Assessment
82
Trouble Shooting
84
Appendix 1: Modbus TCP Configuration
89
Appendix 2: Modbus RTU Configuration
91
Appendix 3: Battery Details
93
Appendix 4: ATEX Details
94
Appendix 5: Certificates
96

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