Egholm City Ranger 3070 Operating Manual

Hopper street care attachment
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30SHBA
Operating Manual
Egholm Hopper
Street care attachment for City Ranger 3070
EN
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Summary of Contents for Egholm City Ranger 3070

  • Page 1 Read this manual prior to performing any task! 30SHBA Operating Manual Egholm Hopper Street care attachment for City Ranger 3070 Keep for future reference!
  • Page 2 Egholm A/S Transportvej 27 DK-7620 Lemvig DENMARK Telephone:  +45 97 81 12 05 Fax:  +45 97 81 12 10 E-mail:  info@egholm.dk Internet:  www.egholm.eu Original document © 2024 Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 3   About this Operating Manual This Operating Manual contains important information on how to safely handle Egholm Hopper – also referred to as "machine" or "product" hereinafter. This Operating Manual must be read and understood by the operating personnel and the servicing personnel and kept accessible at all times.
  • Page 4 Any other use is not permitted without the written permission of the manufacturer. Market surveillance To achieve the best and safest product possible, Egholm is always interested in feedback from the field. Please report any incidents with Egholm Hopper, specifically safety-related incidents, such as accidents, to Egholm.
  • Page 5: Table Of Contents

    Skills and personnel requirements ......... Personal protective equipment ..........Signage ..................... 2.10 Modifications and spare parts ........... Transport inspection and unpacking ........How to attach and detach ............Preparing attaching ................2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 6 Safety during service ..............Overview of maintenance tasks ..........Cleaning ....................6.4.1 Rinsing the waste tank ..............6.4.2 Cleaning the fresh water filter ........... 6.4.3 Cleaning the recycling water system (optional) ..... Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 7 Replacing wearing parts ..............Transporting Egholm Hopper ............ Storing Egholm Hopper ..............Short-term storage ................Seasonal storage ................Frost protection ................. Decommissioning and disposal ..........Technical data ..................Index ......................2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 8: Overview

    Ver‐ Release Change description sion Date 2024-08-26 Initial release 2024-11-13 Information on sound emission adapted, minor editorial changes       1.2  Feature overview Fig. 1 Overview Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 9 Hopper is fit to be operated in populated areas. Egholm Hopper is delivered with a wheel-supported stand. The stand allows Egholm Hopper to be attached or detached by a single person and the stand can be used for storing and transporting purposes.
  • Page 10: Components And Assemblies

    Components and assemblies Overview right-hand front Fig. 2 Overview right-hand front Changeover handle (suction hose selection) Fresh water tank Inlet (fresh water tank)* Waste tank Lid with turbine *Storz C-type coupling Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 11   Overview Components and assemblies  Overview left-hand front Fig. 3 Overview left-hand front Lid locking lever Changeover handle 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 12 Turbine air outlet Rear cover Cover handle Rear reflector Overview lid The lower side of the lid as shown in becomes accessible when Fig. 5 the waste tank is fully lifted. Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 13   Overview Components and assemblies  Fig. 5 Overview lid Lid lock Turbine housing Maintenance access Turbine filter Turbine filter nozzle 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 14 Fig. 6 Underneath the rear cover Manual suction hose Release (manual suction hose) Holder (lance) Lance (optional) Pistol (optional) High-pressure hose (optional) Holder (high-pressure hose) Bracket (lance) High-pressure pump unit Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 15 Stand Braked wheels Lifting arm Ratchet (in red) The stand is intended to carry, move and store an empty Egholm Hopper without machine aid. Egholm Hopper can be lifted and lowered using the lifting arm (   ). The lifting arm is manually operated by Fig. 8...
  • Page 16: Overview Of Display Elements

      Overview Overview of display elements  1.4  Overview of display elements Street care attachment overview Fig. 9 Street care attachment overview Pos. Designation Description Egholm Hopper Tap to select and deselect. Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 17 When operating with a front brush and with a completely clean system, the level indication should show about 1/3 of the full bar. 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 18 Toggles the direction of rotation. Toggle direction of rotation Acoustic alarm Switches the acoustic alarm for exceeding the vacuum threshold level on and off. Hopper manual mode overview Fig. 11 Manual mode Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 19 This indicator bar is only displayed when the manual suction hose is activated. Fresh water fill level Indicates the fill level of the fresh water tank. 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 20: Safety

    Safety alert symbol When a passage is marked with the safety alert symbol as displayed on the left, pay special attention to the contents. Information marked with this symbol is safety-related. Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 21: Intended Use Statement

    City Ranger 3070. Vacuuming can be performed using the manually handled suction hose as well as through a front attach‐...
  • Page 22 Intended use statement  Dangerous Misuse Risk of injuries and property damage due to misuse! L WARNING Only attach Egholm Hopper to City Ranger 3070 and only as  described in this Operation Manual. Never use Egholm Hopper (specifically including high-pressure ...
  • Page 23: Work Area And Danger Zones

    Work area and danger zones Fig. 12 Work area and danger zones Work area Danger zone Temporary danger zone The following areas and zones can be found on Egholm Hopper: Work area (   ) around the housing and particularly the lid,  Fig. 12 the rear cover and the front of the hopper in the area around the fresh water inlet and the change over handle.
  • Page 24: In Case Of Emergency

     Preventing others from entering the danger zone.  Be aware that Egholm Hopper contains hydraulic oil and that some parts are greased. In case of lightning strike In case of lightning strike, take all measures in accordance with recom‐...
  • Page 25: Residual Risks

    First, make sure that no one is working on Egholm Hopper or  City Ranger 3070 and only then start the engine or activate the attachment. Starting the engine without making sure that no one is performing any tasks on Egholm Hopper can lead to dangerous situations.
  • Page 26 Ranger 3070 or for operating Egholm Hopper. Otherwise, switch off the engine. When any work is performed on Egholm Hopper while the engine of City Ranger 3070 is running, there is a danger of grave injuries due to moving components. Inadequate lighting...
  • Page 27 Drive more carefully, when Egholm Hopper is attached.  When Egholm Hopper is attached, the center of gravity of City Ranger 3070 is elevated. If any container is full, it is elevated even further. When taking curves, the risk of falling over is increased with an elevated center of gravity.
  • Page 28: Safety Devices

    In these cases, let a physician confirm your driving ability before operating Egholm Hopper. If Egholm Hopper is to be operated on public roads, the operator must meet the legal requirements at the place of use.
  • Page 29 The following description sums up the minimum requirements with regards to physical and mental capabilites as well as knowledge and skills for operating Egholm Hopper. The required properties of the per‐ sonnel arise out of safety considerations by the manufacturer. Only if the stated requirements are met, the risks when operating Egholm Hopper are reduced to an acceptable minimum.
  • Page 30 The abilities and properties of service technicians allow them to safely and efficiently carry out the following tasks: Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 31: Personal Protective Equipment

    The following section describes the personal protective equipment rec‐ ommended by the manufacturer. The recommendations are derived from a risk assessment of Egholm Hopper and do not take into account the protective equipment required for operating City Ranger 3070. Be aware of the specific regulations at the place of use with regards to personal protective equipment that may also apply.
  • Page 32: Signage

    This creates a risk of injury. On signage Signage is an important part of the safety concept for Egholm Hopper. Make sure that all signs described in the following passages are com‐ plete and legible. This includes keeping the signage clean and avoiding covering the signs with other signs and/or paint.
  • Page 33 Serial number of the machine  CE marking  Lifting point Lifting points for Egholm Hopper are marked with this symbol. Lubrication point Lubrication points on the machine are marked with a grease gun. Fig. 14 Lubrication points Particle filter performance This symbol indicates that the PM2.5 and PM10 emissions of the...
  • Page 34: Modifications And Spare Parts

    This sign indicates that Egholm Hopper must be emptied before attaching or detaching using the stand. Fig. 16 Transport restrictions Never use the stand for transporting Egholm Hopper with any full tank (waste tank, recycling water or fresh water tank) ! 2.10  Modifications and spare parts...
  • Page 35 Egholm cannot assess the consequences if you do not inform Egholm about the use. Please be aware that the use of spare parts not approved by Egholm can only be made at your own risk.
  • Page 36: Transport Inspection And Unpacking

    Service techni- Protective work Safety shoes cian clothes Egholm Hopper arrives on a pallet and is wrapped in foil. If during the unpacking any damage is identified, please con‐ tact Egholm service ( Ä  Chapter 6.1 “Contacting Egholm service” on page 68).
  • Page 37: How To Attach And Detach

    8 o'clock position when pulled out and tilted Fig. 17 Make sure that the engine of City Ranger 3070 is turned off and that it is set to parking position. On City Ranger 3070: Carefully push down the flap covering the B-frame connectors.
  • Page 38: Attaching

    The stand must only be operated on even and paved grounds. When you try to attach Egholm Hopper while parked on an uneven or unpaved ground, the stand can fall over and cause severe crushing injuries or possible death.
  • Page 39 Egholm Hopper. Then measure the distance from the floor to the top of the motor segment of City Ranger 3070. The resulting air gap between Egholm Hopper and City Ranger 3070 must be at least 1 in (approx. 25 mm).
  • Page 40 Crank the ratchet down, until Egholm Hopper fully rests on City Ranger 3070.  While cranking, Egholm Hopper is lowered slowly. The bolts on City Ranger 3070 engage into the grooves in the machine bed. Once full contact is made, Egholm Hopper is fully sup‐ ported. Fig. 22 Ratchet directions Fig. 23...
  • Page 41   How to attach and detach Attaching  Egholm Hopper is locked in place but the stand is still partly connected. The lifting arms must be cranked down further until the stand can be retracted. Fig. 24 Establishing retracting position Crank down the ratchet further, until the lever on the lifting arm  ...
  • Page 42: Preparing Detaching

    Make sure that the waste tank is fully lowered ( Ä  “Lowering the waste tank” on page 59). Make sure that the engine of City Ranger 3070 is turned off and that it is set to parking position. City Ranger 3070 must be parked on a level surface.
  • Page 43: Detaching

    Make sure that all steps for preparing detaching have been exe‐ cuted ( Ä  Chapter 4.3 “Preparing detaching” on page 42). Make sure that the engine of City Ranger 3070 is turned off and that it is set to parking position. City Ranger 3070 must be parked on a level surface.
  • Page 44 (   ) back until it rests in the groove Fig. 29 of the lifting arm. Switch the ratchet to lifting ( /A). Fig. 28 Fig. 29 Hooking the lifting arm Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 45: Deselecting Egholm Hopper

    Deselecting Egholm Hopper Operator Protective work Safety shoes clothes Make sure that the ignition key of City Ranger 3070 is turned to [Ignition ON]-position. Select the street care attachment overview by pressing the street care attachments icon (   Fig. 30 Fig. 30...
  • Page 46 On the display, press the icon for Egholm Hopper (   Fig. 31  The green dot is replaced by a grey dot. Egholm Hopper is no longer selected and operating the controls will no longer trigger actions on Egholm Hopper. Deselecting is completed. Fig. 31...
  • Page 47: How To Operate Egholm Hopper

    The stand is not designed to carry the load of a full fresh water tank. If you top up the fresh water tank, the stand can collapse and Egholm Hopper can crush persons or limbs. Overpressure...
  • Page 48: Topping Up The Recycling Water (Optional)

    The stand is not designed to carry the load of recycling water. If you top up the recycling water while Egholm Hopper is supported by the stand, the stand can collapse and Egholm Hopper can crush persons or limbs.
  • Page 49 Make sure that Egholm Hopper is attached as described Ä  Chapter 4.2 “Attaching” on page 38). On the display, make sure that Egholm Hopper is selected. Open the rear cover by gripping the handle and lifting it up. Unscrew and remove the lid from the water inlet (  ...
  • Page 50: Vacuuming With Egholm Hopper

    Egholm Hopper can severely damage the turbine. Do not operate Egholm Hopper in these cases. Make sure that the direction switch of City Ranger 3070 is set to parking. Make sure that Egholm Hopper is attached as described Ä...
  • Page 51 Step onto a ladder and carefully lift the lid and check if the waste tank is empty. NOTICE! The water tank must always contain water for operating Egholm Hopper. Never operate Egholm Hopper with an empty water tank! Make sure that the fresh water tank is full.
  • Page 52 If the nozzle does not work properly or more than 90% of the fibres do not touch the inlet ring any‐ more, have the turbine filter serviced. Do not operate Egholm Hopper in these cases. When work mode or manual mode is active, this is indicated by a green light above the respective button on keypad 1.
  • Page 53: Adjusting The Turbine Speed

    Make sure that preparing vacuuming has been completed Ä  “Preparing vacuuming” on page 50). Make sure that the engine of City Ranger 3070 is running. Ä City Ranger 3070, Operator's manual On the display, select the street care attachment overview by pressing the street care attachments icon (  ...
  • Page 54 ( Fig. 48 In dry conditions, the recycling water should not be used to avoid block‐ ages because then it can clump up sweepings. Fig. 48 Recycling water Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 55 (   ). Suction power is greatly increased. Fig. 51 Deactivate boost by pressing the corresponding button again.  Boost is deactivated. The turbine runs at the set speed. Fig. 51 Boost 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 56: Emptying The Waste Tank

    Drive City Ranger 3070 to a location where the content of the waste tank can be emptied in accordance with local regulations. Make sure that City Ranger 3070 is parked on a level and firm ground. Make sure that the direction switch of City Ranger 3070 is set to parking.
  • Page 57 If active, exit the manual mode by pressing the [M] button   ) for 3 s. Fig. 53  Neither work mode nor manual mode is active. Fig. 53 Work mode and manual mode button 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 58 If the waste tank is still not empty, remove the residue with a Fig. 56 Option A button broom.  The waste tank is empty and can be lowered. Emptying is completed. Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 59: Operating The High-Pressure Cleaner (Optional)

    If there are bystanders in the direction of the water jet, they may be hit by small flying objects or the water jet itself. If hit, e.g., in the eyes, severe and permanent eye injuries may be the result. 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 60 Fig. 59 Fig. 59 Low water tank fill level Depending on the software version of City Ranger 3070, the hydraulic supply will stop if a low water level is detected. In this case, stop using the high-pressure cleaner and top up the fresh water tank ( Ä...
  • Page 61 Close the rear cover by pulling it down while gripping the handle.  The cleaning task is completed. The high-pressure cleaner is back in position. The rear cover is closed. High-pressure cleaning is completed. 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 62: Operating The Manual Suction Hose

    Make sure that City Ranger 3070 is parked in accordance with local regulations and that the direction switch is set to parking. Make sure that the engine of City Ranger 3070 is running. Make sure that the changeover handle (  ...
  • Page 63 Move the suction mouth (   ) closely over the objects to be Fig. 67 removed. Fig. 67 Using manual suction hose  The vacuum sucks the objects into the waste tank. 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 64: Emptying Water Tanks

    Drive City Ranger 3070 to a location where the content of the fresh water tank can be emptied in accordance with local regula‐ tions. Make sure that City Ranger 3070 is parked on a level and firm ground. Make sure that the direction switch of City Ranger 3070 is set to parking.
  • Page 65 Drive City Ranger 3070 to a location where the recycling water can be emptied in accordance with local regulations. Make sure that City Ranger 3070 is parked on a level and firm ground. Make sure that the direction switch of City Ranger 3070 is set to parking.
  • Page 66 Fig. 69 tion. Place a container with a volume of at least 33 gal (150 l) right next to the rear right side of City Ranger 3070. Fig. 69 Level indicator hose Loosen the lower connection a bit and turn the lower connection 90°...
  • Page 67: Deactivating Egholm Hopper

    Operator Protective work Safety shoes clothes When deactivating vacuuming on the keypad by short-pressing the [WM] button, both, Egholm Hopper and the front attachment, are stopped. On keypad 1, press the [WM] button (   ) for approx. 3 s.
  • Page 68: How To Service Egholm Hopper

    E-mail: info@egholm.de Technical support: tst@egholm.de United Kingdom Egholm United Kingdom Navigation Business Village 21 Navigation Way Preston PR2 2YP Web: https://www.egholm.co.uk Phone: +44 (0) 7979 634265 E-mail: info@egholm.co.uk Technical support: tst@egholm.co.uk Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 69: Safety During Service

    If performing work on Egholm Hopper while it is attached to City  Ranger 3070: Make sure that City Ranger 3070 is parked on firm and level  ground. Make sure that the engine of City Ranger 3070 is turned off ...
  • Page 70: Overview Of Maintenance Tasks

    Handling or working in the area of sharp parts may cause cuts, abrasions or punctures. 6.3  Overview of maintenance tasks Cleaning  Lubricating  Replacing wearing parts  Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 71 ¨       Ä  6.4.3 * The rotation filter has an expected lifespan of 8 – 100 h of operation, strongly depending on the properties of the sweepings vacuumed. 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 72: Cleaning

    Ä  Chapter 5.5 “Emptying the waste tank” on page 56) but do not lower the waste tank and keep it lifted. Make sure that the engine of City Ranger 3070 is turned off and that it is set to parking position.
  • Page 73: Cleaning The Recycling Water System (Optional)

      How to service Egholm Hopper Cleaning > Cleaning the recycling water system (optional) Make sure that the engine of City Ranger 3070 is turned off and that it is set to parking position. Fully empty the fresh water tank ( Ä  “Emptying fresh water tank”...
  • Page 74 Reassemble and reconnect all parts disassembled in the previous steps..  Cleaning the recycling water system is completed. Now the recycling water line must be rinsed. Fig. 77 Slots in bracket Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 75 Make sure that the recycling water has been emptied ( Ä  “Emp‐ tying recycling water (option)” on page 65). If still running: Set the direction switch of City Ranger 3070 to parking and turn off the engine. Clean the recycling water filter (  ...
  • Page 76: 6.4.4  Cleaning The Turbine

    Ä  Chapter 5.5 “Emptying the waste tank” on page 56) but do not lower the waste tank and keep it lifted instead. Set the direction switch of City Ranger 3070 to parking and turn off the engine. Carefully loosen the fixing screws (  ...
  • Page 77 Removing the fixing screw Cleaning the inlet ring Remove the spacer (   ) between perforated plate and Fig. 84 rotation filter. Fig. 84 Removing spacer between perfo‐ rated plate and rotation filter 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 78 Place the maintenance access cover on the maintenance access and fasten it with the fixing screws.  All residue is washed away. The maintenance access cover is back in place. Cleaning is completed. Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 79: 6.4.5  Removing Blockages

    Remove blockages in the suction hoses using the blockage removal aid only. Make sure that the engine of City Ranger 3070 is turned off and that it is set to parking position. Detach the front attachment.
  • Page 80 Removing blockages from the standard suction hose is com‐ pleted. Fig. 90 Rear suction hose opening If the blockage is still not removed, have a service technician discon‐ nect and clear the automatic suction hose at the articulate joint. Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 81 If the manual suction hose is blocked in a part not accessible with the blockage removal aid, contact Egholm service. Make sure that the engine of City Ranger 3070 is turned off and that it is set to parking position.
  • Page 82: 6.4.6  Cleaning The Filter Nozzle

    Make sure that the engine of City Ranger 3070 is turned off and that it is set to parking position. Pull back the black ring behind the nozzle (  ...
  • Page 83: Lubricating

    Make sure that the engine of City Ranger 3070 ist turned off and that it is set to parking position. Apply grease to all marked lubrication points: Hinges of the waste tank. ...
  • Page 84: Transporting Egholm Hopper

    Make sure to empty the waste tank and the fresh water tank before L WARNING transporting Egholm Hopper using the hopper! On an even ground, Egholm Hopper can be moved by hand using the stand. Make sure to engage the brakes when the target destination has been reached.
  • Page 85: Storing Egholm Hopper

    Preferably store Egholm Hopper indoors. If indoor storage is not pos‐ sible, Egholm recommends to cover Egholm Hopper to shield it from rain or snow. If not using the stand, always store Egholm Hopper on a stable pallet and avoid storing it directly on the floor. 8.2 ...
  • Page 86: Frost Protection

    Drive to a location, where small amounts of anti-freeze mixture can be released. Make sure that City Ranger 3070 is parked on a level and firm ground. Make sure that the direction switch of City Ranger 3070 is set to parking.
  • Page 87 Depending on the software version of City Ranger 3070, the high- pressure cleaner can be operated for a short period of time after acti‐ vating work mode. If this is not the case for your City Ranger 3070, contact Egholm service.
  • Page 88: Decommissioning And Disposal

    Clean all residues of grit material or dirt from all parts. Conserve bare metal parts, such as hydraulic cylinders, with a suitable product. Cover Egholm Hopper to avoid harmful environmental impact. Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 89 Drain and contain hydraulic oil and dispose of it in accordance with local regulations. The disposal specialist may need information contained in this manual to properly perform an environmentally safe disposal. Contact a disposal specialist to perform disposal. 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 90: Technical Data

    Volume, water tank 50.19(190) gal (l) Volume, waste tank 250.66 (950) gal (l) Diameter, suction hose 6.30 (160) in (mm) PM10 certification 4 Stars Hose reach, high-pressure cleaner 22.97 (7) ft (m) Egholm Hopper Street care attachment for City Ranger 3070 2025-01-16...
  • Page 91 Value Unit Temperature range 32..104 (0..40) °F (°C) With the exception of the temperature, that must not fall below 32°F (0°C), only operate Egholm Hopper in ambient conditions suitable for City Ranger 3070. Ä City Ranger 3070, Operator's Manual. Hydraulic oil...
  • Page 92: Index

    ....... . . 28 selecting Egholm Hopper ....16 editor .
  • Page 93 ......71 service technician ..... 29 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 94 ......56 Egholm Hopper Street care attachment for City Ranger 3070...
  • Page 95 ......23 2025-01-16 Egholm Hopper Street care attachment for City Ranger 3070...

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