REALTRUCK TRUXEDO LO PRO Manual

PARTS INCLUDED IN YOUR KIT

NOTE: It is important that all areas where the bed cover mounts are clean and free of debris prior to installing.

1. 1x Driver side rail
2. 1x Passenger side rail
3. 1x Cover assembly
4. 6x clamps
5. 1x Bulkhead seal (on select make/models)
6. 2x Front corner seals
7. 2x End plug seals
8. 2x End plug seals

TOOLS REQUIRED

• Flat head screwdriver
• T-30 Drive socket or T-Handle wrench
• Isopropyl alcohol

TOOLS RECOMMENDED

• Spring clamps
• Scissors/utility knife

INSTALLATION

1. The serial number for the cover is located here.
   
2. Install corner seal (G) included with cover (A) by cleaning the front of the bulkhead with soap and water to remove dirt and debris. Clean the area with isopropyl alcohol to remove wax or grease and to evaporate any remaining water. Allow the surface to dry. Peel the white paper backing and adhere the seal to front corners as shown. Apply pressure evenly to the entire seal to ensure proper adhesion.
   
3. Remove three of the four factory plastic clips as shown below. Unscrew the center first, then pry out the entire clip. These will not be used again unless you permanently remove the bed cover assembly.
   
   Be careful when removing plastic clips. These clips are screwed in and at times from the factory are stripped out making them a bit more difficult to remove.
   
4. Install the six clamp brackets (D) to the truck box in the locations where you removed the factory plastic clips from in step 3. The lock nut from clamp (D) goes behind the plastic bed cap and sheet metal of the truck. Leave hardware loose at this time.
   
5. Install end plug seals (G & H) included with cover (A) by cleaning the front of the side rails (A & B) with soap and water to re move dirt and debris. Clean the area with isopropyl alcohol to remove wax or grease and to evaporate any remaining water. Allow the surface to dry. Peel the white paper backing and adhere the seals to the front of the side rails (A & B) as shown. Apply pressure evenly to the entire seal to ensure proper adhesion.
   
6. Position the driver side rail (A) to the inside of the truck's bed rail, making sure the flange of the driver side rail fits on top of the bed cap. The front edge of the rails will be 3/8" back from the bulkhead.
   
   NOTE: The trigger latch is on the driver side rail only.
7. For optimal latching performance and cover fit, the side rails (A & B) should be level with the truck bed caps and not tilted up or down. To fine-tune side rail tilt, you can reposition the clamps (D). To adjust the rail tilt upwards or downwards. Tighten all clamps (D) with a T-30 drive socket or T-handle wrench.
   
   NOTE: The use of spring clamps to hold the side rail in place can assist during the installation process.
8. For optimal latching performance and cover fit, the side rails (A and B) should be level with the truck bed caps and not tilted up or down. To fine-tune side rail tilt, you can reposition the clamps. To adjust the rail tilt upwards, move the clamp as high as you can. To adjust the rail tilt lower, slide the clamp downwards toward the bottom of the rail. Tighten all clamps (D) with a T-30 drive socket or T-handle wrench.
   
9. Install bulkhead seal (E) included with cover (A) by cleaning the top of the bulkhead with soap and water to remove dirt and debris. Clean the area with isopropyl alcohol to remove wax or grease and to evaporate any remaining water. Allow the surface to dry. Peel the white paper backing and adhere the seal from one bulkhead edge to the other. Remove any excess with scissors or a utility knife. Apply pressure evenly to the entire seal to ensure proper adhesion.
   
10. Many truck tailgates, when closed, have corner gaps that allow moisture to enter the truck bed. Install end plug seals (G & H) included with cover (A) by cleaning the rear of the side rails (A & B) with soap and water to remove dirt and debris. Clean the area with isopropyl alcohol to remove wax or grease and to evaporate any remaining water. Allow the surface to dry. Peel the white paper backing and adhere the seals to the rear of the side rails (A & B) as shown. Apply pressure evenly to the entire seal to ensure proper adhesion. This blocks moisture from entering the truck bed at the tailgate.
    
11. Place the cover (C) on the side rails towards the front of the truck bed (near the cab). The front header seal is designed to help shed water and should sit on top of the bulkhead.
    
12. To connect the cover assembly (C) to the side rails (A and B), slide the right and left header guides into the locked position. A clicking sound will indicate a secure attachment.
    
13. To drive with the cover in the closed position, disengage the retainer hooks from the retainer loops and unroll the cover towards the tailgate.
    
14. Place the rear header into the header stops which are located on both side rails. Rotate the rear header downwards until you feel the cover latch in place. A clicking sound will indicate a correctly installed cover.
    
    Preferred method of closure: Close tailgate, then close cover on top of the tailgate. This method will not work with some truck applications. Use the alternative method instead.
    Alternative method of closure: Close and latch the cover, then close the tailgate with the seal inside the tailgate. It will take a little time to train the seal to close on the inside.
15. Once the cover is closed, grab the fabric flap and evenly pull it over the hook track engaging the loop to the hook.
    
16. With both sides of the hook and loop engaged, use the palms of your hand to firmly push the loop strip into the hook track. Do this to both driver and passenger sides. You are ready to drive with the cover in the closed position.
    
    HOOK AND LOOP MUST ALWAYS BE ADJUSTED AFTER ROLLING COVER CLOSED!

OPENING THE COVER

To drive with the cover in the open position, pull the latch towards you to release the cover (located on driver side rail). Roll the cover toward the cab of the truck, making sure that both sides roll evenly. Secure the cover by placing both retainer hooks into the retainer loops. You are ready to drive with the cover in the open position.

REMOVING THE COVER

To remove the cover from the side rails, push up on the retainer tab and then slide the header guide away from the side rail.
Do this on both the driver and passenger side. Carefully lift the cover off the side rails.

AUTOMATIC TENSION CONTROL ADJUSTMENT

The cover is equipped with Automatic Tension Control. This helps compensate for material expansion and contraction caused by extreme temperature changes. Proper tension allows the cover to look and perform at its best. While preset at the factory, you can check cover tension after installation as well as seasonally.
If the cover feels too tight or too loose when opening or closing it, adjust the tension during the warmest part of the day. With the cover closed, release the hook and loop fastener from both side rails near the cab. Check compression of both spring plungers against the front header per Detail C. Roll the cover open and make adjustments. Repeat until satisfactory tension has been achieved.

TROUBLESHOOTING TIPS

WRINKLES ON THE FABRIC AFTER ROLLING COVER CLOSED

• Pull the fabric taut from each side. For best results, the help of a second person pulling on the opposite side is preferable.

SAGGING FABRIC BETWEEN THE CROSS BOWS

• Adjustment to automatic tension control may be required.

WIND LIFTS UP THE EDGE OF THE FABRIC

• Make sure to engage the hook and loop on the driver and passenger side rails after closing the cover. This may need to be done periodically when taking long trips.

FABRIC FLUTTERS EXCESSIVELY WHEN DRIVING

• Check cover tension, refer to the Automatic Tension Control section.
• Make sure hook and loop fasteners are set. See Step 13 - 14.

SNOW AND ICE ACCUMULATION ON THE FABRIC

• Use broom or brush to remove loose snow and ice. DO NOT use sharp or pointed tools to remove snow and ice.
• Direct sunlight will help melt snow and ice off the fabric.

TONNEAU COVER WILL NOT LATCH

• Check side rails to make sure they are level. See Step 6.
• Make sure the header seal is not caught between side rails & header.
• Check the position of side rails on the pickup box. They may be positioned too low. See Step 6.
• Make sure the cover has proper tension, refer to the Automatic Tension Control section.

FABRIC IS TOO TIGHT OR TOO LOOSE

• See Automatic Tension Control section to adjust tension.

FABRIC HAS SHIFTED TOO FAR TO ONE SIDE

• Unlatch the cover at the tailgate, release the hook and loop along both sides, go to the shorter side of the tarp and tug.
  The fabric will slide in the aluminum headers. Pull on the shorter side until the tarp appears centered on the whole system. Latch the cover and secure the hook and loop down both sides. Repeat if more adjustment is needed.

COVER CARE AND MAINTENANCE

• Clean with soap and water. The cover can be treated with any vinyl protectant specifically made for tonneau covers.
• It is recommended that you periodically check that the cover is securely attached to your truck bed. Inspect the clamps and front header guide slides to ensure they were properly installed and have not come loose during operation.
• It is recommended that you periodically inspect and service the rear latch closure. Clean away any excess dirt or grime.
• Covers that are used frequently or are subject to vibrations and impacts from rough roadways may require adjustment.

FAQ

WHY IS THERE A HOLE PUNCHED AT THE REAR OF THE PASSENGER SIDE RAIL OF THE TRUXEDO LO PRO, DEUCE AND PRO X15 BUT NO LATCH?
All side rails are punched identically to keep them uniform, to ensure manufacturing efficiency and to reduce tooling costs. By doing this, TruXedo can build and ship more covers while maintaining competitively priced products of the highest quality.

WHY IS MY COVER HOLDING WATER AFTER IT RAINS?
Water pooling on the cover is normal because our cross bows are not arched. Since they are designed to sit flat some water may accumulate on the top of the cover. Once you drive your truck, the water will shed from the cover. Make sure to retighten the hook and loop fasteners along the length of the bed.

Replacement Parts

SAFETY INSTRUCTIONS

• DO NOT place objects on or against cover or framework.
• DO NOT tie cargo to truck bed cover framework.
• DO NOT attempt to drive with the cover in the partially open position.
• DO NOT operate vehicle with objects on top of the cover.
• NEVER allow children or pets to occupy pickup box while cover is closed.
• Cover is not airtight. Special care is required to keep cargo clean and dry.
• Tonneau covers won't prevent theft of contents inside truck box.
• The cover assembly (tarp) must be rolled fully open and secured with retainer straps when towing vehicle backwards.
• If the cover is going to be rolled open for an extended amount of time, periodically re-roll the cover and secure the retainer straps to ensure the cover doesn't rest against the cab of the truck.
• A fully rolled cover in the open position must always be secured with retainer straps.

RealTruck Truxedo
2209 Kellen Gross Dr., Yankton SD 57078
Any damaged or missing parts?
Parts will be shipped to you directly.
Call 877-878-9336, Mon - Fri, 8:00 a.m. - 5:00 p.m. CT