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PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use
and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.
Front of Tool
(Loacator Side
The PRO-CRIMPER III Hand Crimping Tool is a "Commercial" grade tool and is
designed primarily for field installation, repair, maintenance work, or prototyping
in industrial, commercial, or institutional applications. Product crimped with this
tool will meet the crimp height requirement for hand tools in the appropriate
Application Specification (114-series), but may not comply with other feature
parameters of the specification. TE Connectivity offers a variety of tools to
satisfy your performance requirements. For additional information, contact the
Tooling Assistance Center at 1-800-722-1111.
DIE ASSEMBLY
2063778-2
†Supplied with die assembly, also available separately. ‡Contact the Tooling Assistance Center at the bottom of this page for specific contact part numbers.
1. INTRODUCTION
PRO-CRIMPER III Hand Tool Assembly 2063778-1
consists of Die Assembly 2063778-2 and
PRO-CRIMPER III Hand Tool Frame 354940-1. The
die assembly consists of crimping dies and a locator
assembly. Read these instructions thoroughly before
crimping any contacts.
Dimensions on this sheet are in millimeters [with
NOTE
inch equivalents provided in brackets]. Figures and
illustrations are for identification only and are not
i
drawn to scale.
2. DESCRIPTION
(Figures 1 and 2)
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
©2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
PRO-CRIMPER* III Hand Tool
Assembly 2063778-1 with
Die Assembly 2063778-2
Locator Assembly†
(Supplied with Die
Assembly)
Die Assembly
Moving Jaw
Ratchet Adjustment
Wheel
SMT CONTACTS‡
2058301-[ ] (Blade)
2058302-[ ] (Socket)
Figure 1
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
Stationary Jaw
Pivot Pin
Back of Tool Frame
(Wire Side)
Moving Handle
WIRE
SIZE (AWG)
18
20
22
The tool frame holds a die assembly with three
crimping sections.
The die assembly features a wire anvil, an insulation
anvil, a wire crimper, and an insulation crimper.
Attached to the outside of the frame is a locator
assembly, which contains a locator, a spring retainer,
and a contact support.
Die retaining pins and die retaining screws are used to
position and secure the dies in the tool frame. A nut is
used on the upper die retaining screw to hold the
locator assembly in place.
3. INSTALLATION AND REMOVAL OF DIE SET AND
LOCATOR ASSEMBLY
(Figure 2)
1. Open the tool handles and remove the two die
retaining screws from the tool jaws.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
Instruction Sheet
408-10290
02 FEB 12 Rev C
PRO-CRIMPER III Hand
Tool Frame 354940-1
(See Instruction Sheet
408-9930)
Stationary Handle
STRIP LENGTH
2.20-2.60 [.087-.102]
1 of 5
LOC B

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Summary of Contents for TE Connectivity 2063778-1

  • Page 1 PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners.
  • Page 2: Crimping Procedure

    408-10290 Locator Tool Frame Assembly Die Retaining Pins Chamfer Wire Crimper Wire Anvil Die Retaining Screws Figure 2 2. Place the wire anvil and insulation anvil so that 11. To disassemble, close the tool handles until the their chamfered sides and their marked surfaces ratchet releases, remove the nut, the locator face outward, when mounted in the moving jaw of assembly, the two die retaining screws, and the four...
  • Page 3: Crimp Height Adjustment

    408-10290 Adjustable Contact Support Locator in Wire Contact Stop Slot (Typ) Wire Wire Inserted to Stop Figure 3 6. CRIMP HEIGHT INSPECTION 1. Hold the tool so that the back (wire side) is facing you. Squeeze tool handles together and allow them Crimp height inspection is performed through the use to open fully.
  • Page 4: Maintenance

    408-10290 7. CRIMP HEIGHT ADJUSTMENT 8. MAINTENANCE (Figure 5) 1. Remove the lockscrew from the ratchet Ensure that the tool and dies are clean by wiping them adjustment wheel. with a clean, soft cloth. Remove any debris with a clean, soft brush. Do not use objects that could 2.
  • Page 5 408-10290 Tooling Compatible with Die Assembly 2063778-2 PRO-CRIMPER III Hand Tool Frame 354940-1 SDE-SA Hand Tool 9-1478240-0 (Instruction Sheet 408-9930) (Instruction Sheet 408-8851) SDE Bench Terminator 1490076-2 626 Adapter 679304-1 (Customer Manual 409-10052) (Instruction Sheet 408-4070) Electro-Hydraulic (BT 3500 Battery-Hydraulic) Closed Head Assembly 2031460-1 “C”-Head Assembly 2031450-1 Hand Tool Kits 2031400-[ ]...

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