Table of Contents
Advertisement
Quick Links
OPERATOR'S
MANUAL
8" - HELICAL HEAD LONG BED JOINTER
MODEL: IJ-883P-HH
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 08/2018
© 2018 Baileigh Industrial, Inc.
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Baileigh Industrial IJ-883P-HH
Summary of Contents for Baileigh Industrial IJ-883P-HH
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
-
Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 Dear Valued Customer: ....................7 SPECIFICATIONS ......................10 TECHNICAL SUPPORT ....................10 UNPACKING AND CHECKING CONTENTS ..............11 TRANSPORTING AND LIFTING .................. -
Page 3: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or... - Page 4 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
-
Page 5: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 6: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 7 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
-
Page 8: High Voltage
ENTANGLEMENT HAZARD – ROTATING BLADES Contain long hair, DO NOT wear jewelry or loose fitting clothing. HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. FOLLOW PROPER LOCKOUT PROCEDURES. Wear Eye Protection Read Manual Two Person Lift Wear Ear Protection Wear Respiratory Protection... -
Page 9: Safety Precautions
SAFETY PRECAUTIONS Wood working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 10 6. Alignment of the Cutter Head. Keep the top edge of the out-feed table aligned with the edge of the knife at top dead center (TDC) to help avoid kick back injuries. 7. Using Quality Stock. Inspect the stock over carefully that you intend to joint. NEVER joint a board that has loose knots, staples, or nails in it.
- Page 11 24. DO NOT operate machine if under the influence of alcohol or drugs. Read warning labels on prescriptions. If there is any doubt, DO NOT operate the machine. 25. DO NOT touch live electrical components or parts. 26. Inspect power and control cables periodically. Replace if damaged or bare wires are exposed.
-
Page 12: Specifications
SPECIFICATIONS Table Size (L x W) 8” x 82.875" (203 x 2105mm) Maximum Stock Width 8" (203mm) Fence Size 4-3/4" x 38" (121 x 965mm) Maximum Depth of Cut 1/8” (3.175mm) Rabbet Ledge 3-1/2" x 8-5/8" (88.9 x 219mm) Maximum Rabbeting Capacity 1/2"... -
Page 13: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 14: Transporting And Lifting
TRANSPORTING AND LIFTING NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... - Page 15 • Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects. • It is important to maintain free area around the machine, which is required for the working place. If any long material is machined, it is necessary to have a sufficient room in front of the machine as well behind it in the places of material input and output.
-
Page 16: Assembly And Set Up
ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. Locate the jointer in an area that is level and provides a solid foundation. Make sure that any potential kickback is not in line with aisles, doorways, wash stations or other work areas. -
Page 17: Cutter Head Guard Installation & Removal
Cutter Head Guard Installation & Removal WARNING: Never operate the jointer without the cutter head guard in place and functioning perfectly. Failure to use the guard may cause severe injury. 1. Disconnect jointer from power source. 2. Turn knob (A) counterclockwise (ccw) to create tension on spring and hold it there. -
Page 18: Controls Box
Controls Box The jointer control box is mounted upside down to the back side of the infeed table for shipping. 1. Remove the mounting bolts and rotate the control box to the upright position using care not to damage the wire harness. 2. -
Page 19: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. -
Page 20: Wire Gauge
• Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. -
Page 21: Controls Box
Controls Box The Shaper is equipped with a control box provided with ON - OFF push buttons. To lock the switch in the OFF position, remove the switch key from the switch. Place the key in a location that is inaccessible to children and others not qualified to use the tool. -
Page 22: Depth Of Cut
To adjust outfeed table: 1. Loosen thumbscrew (B). 2. Turn handwheel (C) located on the underside of the outfeed table. 3. When set, retighten thumbscrew (B). WARNING: There is a Depth Stop Limiter on the back side that must be released if cutting a depth greater than 1/8"... - Page 23 Outfeed Table Too Low – If the outfeed table is too low, the work will have a gouge, or snipe, at the end of the cut. Outfeed Table At Correct Setting – The illustration at right shows the correct setting of outfeed table level with the knives.
-
Page 24: Fence Adjustments: Tilt
4. When tables are level, tighten the lock screws. Fence Adjustments: Tilt Fence adjustments are made with the lock handles. To slide the fence forward or back on the table, loosen lock handle (A), slide the fence to the desired position and tighten handle (A) to secure fence. -
Page 25: Fence Stop Adjustments
Fence Stop Adjustments Periodically check the 90° and 45° backward (135°) tilt accuracy of the fence with an angle measuring device, such as an adjustable square or machinist’s protractor. 90º Fence Adjustment The 90º stop is controlled by the stop bolt (E) and the stop plate (C). 1. -
Page 26: 45º Fence Backward Stop Adjustment
45º Fence Backward Stop Adjustment The 45º fence backward stop (fence positioned away from the operator) is controlled by the stop bolt (E). 1. Loosen the lock handle (A). 2. Move the stop plate (D) out of the way and position the fence at the 135º... -
Page 27: Basic Operations
BASIC OPERATIONS Before making any cuts on the stock, make a few practice cuts by raising the infeed table to “0" and with the power disconnected. In this manner you will acquaint yourself with the feel of jointer operations. WARNING: •... -
Page 28: Surfacing
SURFACING Two Handed Push Block Adjust depth of cut. It is better to make cuts of approximately 1/64” (0.4mm). This will enable you to have better control over the material being surfaced. Make several passes if necessary to obtain proper stock removal. Never surface pieces shorter than 12”... -
Page 29: Surfacing: Long Boards
SURFACING: LONG BOARDS The use of push blocks will help to insure against hands coming in contact with cutterhead in the event of a kickback and as trailing end of board passes over cutterhead. When surfacing long stock, place push block near the front of piece and start feeding wood with the right hand until guard has opened and cut is started. -
Page 30: Jointing (Or Edging)
JOINTING (or EDGING) CAUTION: • Never edge a board that is less than 3 inches wide, less than 1/4 inch thick, or 12 inches long, without using a push block. • When workpiece is twice the length of the jointer infeed or outfeed table use an infeed or outfeed support. -
Page 31: Beveling
BEVELING Although fence may be tilted in or out for bevel cut, for safety reasons it is recommended that the fence be tilted in, if possible, making a cradled cut. 1. When beveling never make cut deeper than 1/16” (1.6mm). 2. -
Page 32: Cross Grain
CROSS GRAIN Note: When beveling around four edges of a workpiece, make cross grain cuts first. This will help clean up any chipping or splintering when beveling the end grain. For long boards, follow the same hand-over-hand procedure used for surfacing long boards. SKEWING (SHEAR CUTTING) When edging or facing burl or birds-eye maple, it is not unusual to deface or mar the surface being finished. -
Page 33: Push Blocks
PUSH BLOCKS Push blocks are simple, yet necessary tools to assist the operator especially when jointing thin or short stock. In the illustration there are three types of push blocks commonly used in jointing. Push blocks may be obtained commercially or easily constructed. Note: The Jointer is supplied with two hold-downs for feeding stock. -
Page 34: Lubrication And Maintenance
LUBRICATION AND MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Daily Maintenance •... -
Page 35: Replacing Or Rotating Knife Inserts
REPLACING OR ROTATING KNIFE INSERTS WARNING: Always disconnect and lockout power before performing any adjustments or service work. Blades and Anti-kickback fingers are sharp. Wear gloves to prevent injury. The knife inserts are four-sided. When dull, simply remove each insert, rotate it 90° for a fresh edge, and re-install. -
Page 36: Parts Diagram Sheet 1
PARTS DIAGRAM SHEET 1... -
Page 37: Parts Diagram Sheet 2
PARTS DIAGRAM SHEET 2... -
Page 38: Parts Diagram Sheet 3
PARTS DIAGRAM SHEET 3... -
Page 39: Parts Diagram Sheet 4
PARTS DIAGRAM SHEET 4... -
Page 40: Parts List
PARTS LIST Item Part No. Descriptions Specification Qty. 240076-000 Handle Wheel 230286-906 Knob Fence Tilt 010003-000 Retaining Ring STW-12 011002-106 Spring Pin 4*25 380494-000 Shaft 050681-000 Holder Fence 171839-901 Plate 006002-032 Flat Washer 6.6*13*1.0t 003301-102 Pan HD Screw 1/4"-20NC*3/8" 050953-000 Clamp 000701-103 Flat HD Soc. - Page 41 Item Part No. Descriptions Specification Qty. 130009-903 Block Assembly Depth 130055-903 Sleeve Fence 009012-200 Hex Nut 5/8"-18NF (23.81B*8H) 360090-901 Shaft Lock 009008-100 Hex Nut 7/16"-14NC (17.4B*9.52H) 170598-901 Stop Fence 130007-903 Nut Pivot 290004-901 Bolt 050680-000 Fence 003202-102 Set Screw 5/16"-18NC*1/2" 130239-903 Bushing Helical Cutterhead...
- Page 42 Item Part No. Descriptions Specification Qty. 051156-000 Table Infeed 360880-902 Fixed Rod 360881-902 Fixed Rod 050960-902 Bracket 004403-102 Set Lock Screw 5/16"-18NC*1/2" 360953-902 050961-902 Bracket 003103-103 Cap Screw 1/4"-20NC*3/4" 230285-901 Lock Handle 050962-902 Rod-Left 050957-902 Rod-Right 360955-902 Worm Shaft 000302-102 Pan HD Screw M4*0.7P*8 004303-102...
- Page 43 Item Part No. Descriptions Specification Qty. 003702-702 Round Head Hex Screw 1/4"-20NC*5/8" 051073-000 Base 250634-615 Angle Foot Spacer 006001-009 Flat Washer 5.2*10*1.0t 014117-000 V-Belt 900770-000 Motor Assembly 3HP*220V*60HZ*1PH*2P 360374-902 Shaft 008008-100 Hex Nut M10*1.25P (17B*8H) 380148-901 Adjustment Rod 050287-008 Motor Plate 006001-056 Flat Washer 8.5*23*2.0t...
- Page 44 Item Part No. Descriptions Specification Qty. 040003-000 Strain Relief MG20A-10B Magnetic Switch 937571-000 3HP*220-240V*1PH-*CSA Assembly 125.1 821029-001 Magnetic Switch 3HP*220-240V*1PH 125.2 000303-105 Pan HD Screw M5*0.8P*15 125.3 021369-000 Strain Relief PGA13.5-11B 125.4 473003-008 Connect Wire SJT14AWG*3C*850mm 125.5 453012-009 Power Cord SJT14AWG*3C*2400mm 125.6 950487-000...
- Page 45 Item Part No. Descriptions Specification Qty. 004001-101 Lock Knob 5/16"-18NC*3/4" 051068-000 Wheel 006002-077 Flat Washer 10.5*19*1.0t 009102-200 Hex Nut 3/8"-16NC (14.2B*11.5H)
- Page 46 NOTES...
- Page 47 NOTES...
- Page 48 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...
Need help?
Do you have a question about the IJ-883P-HH and is the answer not in the manual?
Questions and answers