Afikim Afiscooter-S Maintenance Manual
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Afikim Afiscooter-S Maintenance Manual

Afikim Afiscooter-S Maintenance Manual

The senior class lifestyler
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Afiscooter
Contents
1.
Safety instructions
2.
Specific Tools for technicians
-- Revision 0.1, 5
2 /05/2017 –
1
2
3

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Summary of Contents for Afikim Afiscooter-S

  • Page 1 -- Revision 0.1, 5 2 /05/2017 – Afiscooter Contents Safety instructions Specific Tools for technicians...

  • Page 2: Table Of Contents

    Specific Parts: Options / Accessories assembling drawing /instructions Mechanical Adjustments Main Board Setup LCD Display Set Up and User Manual Controller Programming / Setup Controller Parameters List Periodic maintenance Check Mechanical Fault troubleshooting Control and Electronics system fault troubleshooting 12.1 General control system and Front Board Troubleshoots Trouble Shoot Table: 12.2...
  • Page 3 1.1.5 When lifting always use your legs and not your back. 1.1.6 The battery weight is about 24 kg. The power unit weight is about 25 kg. The seat weight is about 15kg. 1.1.7 Never do any change in the product before consulting the manufacturer engineering.

  • Page 4: Specific Parts

    3. Specific Parts: We recommend the availability of the following set of test and repair assemblies: 1. Handlebars switches – Left and Right. 2. Main Board – PCB0002. 3. Display Board – PCS4501. 4. USB Charger – PCB0001. 5. Main Harnesses. 6.

  • Page 5: Main Board Setup

    See attached assembling persons until 120 Kg and drawing : above. "Afiscooter S(4W) Also it is possible to adjust the assembling.pdf" the load rate by changing the Sprint pretention. 5 stages are possible : 20% / 40% / 50% / 80% / 100% Should be fit to user weights: 80 / 100 / 120 / 140 / 160 kg Remark: The Adjust should fit...

  • Page 6: Lcd Display Set Up And User Manual

    LCD Display Set Up and User Manual a. User Interface: 1. Alphanumeric display – shows 3 modes of data: - Clock, can be set to 12-hour / 24-hour mode (parameter 4). - Speed, can be set to KMH / MPH (parameter 1). - Distance traveled, can be set to Mile / Km (parameter 1).
  • Page 7 5. Half speed / Full speed indicator. 6. Motor high temperature indicator – turns on when motor temperature rise above 100 degrees Celsius. 7. Error indicator – turns on when an error is shown. The braces only turn on when the electro-magnet brake is manually opened. 8.
  • Page 8 P6 – Night backlight intensity, when lights are on: Scale of 0-5 (2 is default). P7 – For a future feature, currently not in use. Should always be set to 1. P8 – Error indication*: 1. Shows the error code on the alphanumeric display (1). 2.

  • Page 9: Controller Programming / Setup

    Controller Programming / Setup If the user cannot find a position on the half speed limit switch control that suits him, the controller can be programmed to meet his needs. The controller can be programmed in two ways – with an SP1 Programmer or specialist PC software and interface cable.

  • Page 10: Periodic Maintenance Check

    Periodic maintenance Check Type of Service Frequency Check air pressure in User Every week all tires. Check emergency User Every week brakes Check normal drive User Every Month and stop Check tires wear User Every Month Check for missing User When receiving the Afiscooter S or after a parts and damaged long time not using it.
  • Page 11 Removing the Seat and the Turn the Seat by using the lifting Lever (7.5) so that Batteries Cover(2) the Lever will point 45º Right or Left. The Seat can be removed only at this position. Remove the Seat (7): Hold the Seat in your two hands –...

  • Page 12: Mechanical Fault Troubleshooting

    Mechanical Fault troubleshooting Description Probable cause Repair action Noises from front Check front suspension for Replace wear parts, steering and clearances and secure of bolts. secure bolts. suspension Check front shock absorbers. Replace if needed. system Front suspension Check front shock absorbers. Replace if needed.
  • Page 13 Scooter does not Wear in motor brushes. Replace motor have power or brushes. does not brake well or go to high speed downhill. 10 Noises from motor Wear of brushes. Check brushes and replace if needed. Replace motor. Faulty motor. 11 Emergency The brake cable is not tight or Tight cable and...

  • Page 14: Control And Electronics System Fault Troubleshooting

    Control and Electronics system fault troubleshooting 12.1 General control system and Main Board Troubleshoots The main board is the center of all peripheral functions of the scooter: Lights, Horn and Information to the LCD display. Elimination troubleshoots: The main board wiring connections are all quick connectors. If you suspect the main board to be faulty we recommend test it by elimination –...

  • Page 15: Controller / Drive Troubleshoots

    Old / Weak batteries Check Batteries / charge batteries, Replace if needed. 14 The LCD does not keep the LCD battery exhausted. Replace the LCD Battery. time (after 3-5 years of use) 15 No power or main fuse pop Over load Try to reset 2 times.

  • Page 16: Controller Fault Codes Using The Lcd

    12.4 Controller Fault codes shown on the display: The display can show the controllers fault code in two different ways, set by parameter 8 in the display settings: 1. Error code displayed on alphanumeric display: ERR01 – bad connection to the battery. ERR02 –...

  • Page 17: Controller Trip Codes Using Programmer Sp1 & Actions To Repair

    Controller Trip codes using programmer SP1 & actions to repair: 12.5 When the fault exists, connect the SP1 programmer's connector directly to the controller SDRIVE140 or to the charging socket, using a special wiring adaptor. Trip Action Code Quick switch ON / OFF. Switch OFF wait few seconds and ON again. Possible fault of main key-switch.

  • Page 18: Mechanical Assembly Drawings

    In cases that the scooter with Reduce the compensation parameter from 50 to 40. transaxle 12 km/hr is recoil. Slow or Sluggish Movement If the scooter does not travel at full speed and the battery condition is good, check the position of the speed limiting control.
  • Page 19 Display works, scooter Trace the fault code Continue to 5 does not drive, Error according the fault codes in code on display. 12.4. Scooter not driving Possible controller bad Check controller parameters smoothly, with program unexplained aggressive acceleration/deceleration. In case scooter stop Maybe key with heavy Remove heavy keys holder, check while driving and after...

  • Page 20: Flow Chart For Electric Trouble Shoot

    Flow charts for trouble shooting:...
  • Page 21 Always check wiring and connectors! Afiscooter S Always re-install original part if problem not solved! Display not working Scooter does not drive Check main fuse Check batteries' terminals Check power supply to front board and controller Not OK Check 24VDC in controller and front board Check key switch...
  • Page 22 Always check wiring and connectors! Choose the proper option – Always re-install original part if problem not solved! Drive and display problems Afiscooter S Batteries display empty Display does not work Scooter drives and Speed Scooter suddenly Scooter changes Scooter scooter drives scooter drives the speed changes...
  • Page 23 Choose the proper option – Always check wiring and connectors! Afiscooter S Charge and general problems Always re-install original part if problem not solved! Time or travel A lamp in not working Several or all lamps are not Buzzer alarms not distance No charge (front , blinker or rear)

  • Page 24: Electrical Diagrams - General Wiring Diagram

    Electrical diagrams - General Wiring diagram...

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