Afikim Breeze Maintenance Manual
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Afikim Breeze Maintenance Manual

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Afikim Electric Mobilizer
Kibbutz Afikim 15148, Israel
Tel.: 972- 4-6754814
Fax : 972-4-6751456
Customer Service : 972-4-6754180
E-mail:
mainbox@afiscooters.com
Website:
www.afiscooters.com
TABLE OF CONTENTS
Breeze
Maintenance Manual
p/n – PRBR003

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Summary of Contents for Afikim Breeze

  • Page 1 4- The Follows sign will always take you back to the main menu : 5- To go to menu press : TABLE OF CONTENTS Breeze Maintenance Manual Afikim Electric Mobilizer Kibbutz Afikim 15148, Israel Tel.: 972- 4-6754814 Fax : 972-4-6751456 Customer Service : 972-4-6754180 E-mail: mainbox@afiscooters.com Website: www.afiscooters.com...
  • Page 2 Warning Please read this manual carefully before engaging in any maintenance operations of the Breeze. If you have any questions about the contents of this manual, please do not hesitate to call the company for clarification. Maintenance operations should be carried out only by authorized technicians of Afikim Electric Vehicles or its representatives.

  • Page 3: Table Of Contents

    List of Recommended Tools for a technician Periodic Maintenance Handling (Wet) Batteries Basic Cleaning of the Breeze Shock Absorbers Adjusting to the User Weight Chapter 2 –Troubleshooting and General Faults Repairing Chapter 3 - Electrical and Electronic Systems Main Electric Wiring Diagram...

  • Page 4: Chapter 1 - Maintenance

    3. Before replacing or repairing front wheel, elevate the front section of the Breeze . 4. Always before operating a lifted Breeze make sure that the 2 rear wheels are free to turn , so that the scooters will not move .
  • Page 5 2 blocks 14-16 centimeters height to place beneath the foot rest area . Remark : Always before operating a lifted Breeze make sure that the 2 rear wheels are free to turn , so that the scooters will not move .

  • Page 6: Periodic Maintenance

    Although the Breeze requires little periodic maintenance, careful compliance with pre-defined maintenance operations will reduce the probability of faults and ensure regular and smooth operation of the Breeze . During the maintenance operations, ensure that the Breeze is firmly positioned on a flat horizontal surface, the key is removed from the key switch and the brake is locked in the parking position.
  • Page 7 1.4 BATTERY MAINTENANCE Faulty batteries may cause many other faults in the Breeze. Although the user should provide regular care of the batteries (recharging and filling water on wet batteries only), this is insufficient to handle all problems which may arise. A technician should perform battery density tests and load tests after recharging batteries.
  • Page 8 Replace gray cover and seat. Note: Acid concentration and water level in battery chambers should be performed whenever Breeze is brought for a maintenance operation. Battery Load Test This test should be performed after fully recharging batteries and a short travel.

  • Page 9: Basic Cleaning Of The Breeze

    1.5 BASIC CLEANING OF THE BREEZE (only when basic cleaning is required) Only use a cloth, soap and water to clean the Breeze. Never spray a stream of water or steam directly on the BREEZE and it’s systems . Preparations o Remove the seat and gray cover o Disconnect and remove the batteries from the Breeze.

  • Page 10: Chapter 2 -Troubleshooting And General Faults Repairing

    CHAPTER 2 –TROUBLESHOOTING AND GENERAL FAULTS REPAIRING The following table specifies troubleshooting and repairs of the possible faults in the Breeze. The table suggests the recommended method to handle these faults. The table specifies: a. Fault Description - a description of the manifest problem resulting from the fault.
  • Page 11 Reassemble rear wheel in an opposite order . Repairing a front wheel o Using a wooden block, elevate the front part of the Breeze. flat tire Release the hexagon nuts of the front wheel .

  • Page 12: Main Electric Wiring Diagram

    3.2 MAIN ELECTRIC AND ELECTRONIC SYSTEM Driving and Lighting separation In purpose to allow Maximum reliability to The Breeze , All the driving functions are fully separated from all the electric and lighting functions . Even though the 2 systems physically combined on the rear and frond board , still they are fully electrical separated .
  • Page 13 . In both cases of short circuit or a burnt of one of the bulbs , a status signal is being activated from the specific channel and will be displayed on the Breeze Display panel .

  • Page 14: Troubleshooting Electric And Electronic Faults

    If you have decided to identify faults by replacing assemblies, make any change in a logical order and inspect the effect of each change in the Breeze's operation . Start with Check of all supply connections . If replacement of an assembly does not solve the problem, replace the original assembly.
  • Page 15 3. When reconnecting battery cables, ensure proper reconnection of poles. The following table specified methods to locate and solve possible faults in the Breeze . The table suggests the recommended methods to solve the faults and is comprised of three columns: Fault - a description of the manifest problem resulting from the fault.
  • Page 16 Test and repair potentiometer calibration . See 3.3.5 Battery Gauge blinks o See Controller Fault o Check and repair and the Breeze does not Code Table Below according Fault Code. See operate . 3.3.6 3.3.7 Uneven ride o Reduction in battery...
  • Page 17 One of the Display o Faulty Display Board o Replace Display Board Leds does not Operate , o Faulty connections or o Check and reconnect yet the Breeze is fully wiring. properly. functioning . No sound is heard when o Front Board Dip...

  • Page 18: Troubleshooting Charging Problems

    Breeze operates but Batteries are old or Check Batteries and distance of travel is too require recharging replace if necessary . short or Breeze is See 1.4 unable to operate uphill Test according 3.3.4 Mechanical Fault with a load after full...

  • Page 19: Voltage Supply Measurements

    NO LOAD TEST Using appropriate wood blocks lift the two rear wheels of the breeze up, so that they are free to turn without touching the floor . Squeeze the speed lever to maximum and run the breeze for 1-2 minutes before measuring .
  • Page 20 3.3.6 POTENTIOMETER CALIBRATION AND TEST Potentiometer Tests : 1. Check (I)-Test that the Potentiometer operate normal as follows : Lift one of or the two Rear wheels . Use Multimeter to measure the DC Voltage Between the two Terminals of the Motor Outputs from the controller .

  • Page 21: Status Indicator - Fault Diagnosis

    3.3.7 STATUS INDICATOR – FAULT DIAGNOSIS Fault Type is according number of flashing LEDS : R E D Y E L L O W G R E E N Fault Type Description Low Battery Voltage Motor Disconnected Motor Wiring Fault Parking Brake Disconnected Not In Use Inhibit Active...

  • Page 22: Programmer Sp-1 Fault Diagnosis

    3.3.8 PROGRAMMER SP-1 FAULT DIAGNOSIS : Fault Code Fault Type Description 0002,0003 Possible Controller Fault 0100 Possible Controller Fault 0203,0204 Possible Controller Fault 0810 Throttle Fault 1400 Motor Wiring Fault 1500 Solenoid Brake Fault 1501 Possible Controller Fault 1502 Solenoid Brake Fault 1600 High Battery Voltage 1705,1802,1805,1B20...

  • Page 23: Controller Parameters Set-Up

    3.4 CONTROLLER SETUP PARAMETERS : Controller Programming Parameters-Set-Up For Breeze 10(TNO)&12&15(TNO) km/hr speed 21-8-02) Model: P&G SOLO 130 Amp rev. 5 ( 10 Km / hr 12 Km / hr 15 Km / hr MODEL (TNO) (TNO) PARAMETER FAST SLOW...

  • Page 24: Front Board Alarms / Horn Dip Switches Adjusting

    In the Front Board you will be able to find The Dipswitch DSW1 . By changing the switches as follows , you will be able to adjust the follows Buzzer / Horn and Alarm operating : Switch Position Afikim Default Set Up Reverse Alarm Enable Reverse Alarm Disable...

  • Page 25: Chapter 4 - Emi Warnings

    CHAPTER 4 - EMI WARNING All types of electrically powered vehicles, such as powered wheelchairs and motorized scooters (in this text all types will be referred to as “powered vehicles”) may be susceptible to electromagnetic interference (EMI). This is interfering electromagnetic energy (EMI) emitted from sources such as radio and TV stations, amateur radio (HAM) transmitters, two-way radios and cellular phones.
  • Page 26 Powered Vehicle Electromagnetic Interference (EMI) Because EM energy rapidly becomes more intense as one moves closer to the transmitting antenna, the EM field from hand-held radio wave sources (transceivers) are of special concern. It is possible to unintentionally bring high levels of EM energy close to the powered vehicle’s control system while using these devices.

  • Page 27: Appendix A - List Of Recommended Spare Parts/Assemblies

    Main Harness -Supply– Breeze ASBR025 Automatic Fuse70A FH00004 Automatic Fuse 15A FH00005 Rear Light assy. ASBR021 Bulb for Rear Blinker and Pilot Lights- Breeze 2000048 Bulb for Rear Braking Lights 1000497 Temperature Sensor for Motor ACBR009 Wheels Front Wheel 10-3” assy.
  • Page 28 Sunway Motor 4.8" (2HP)-3200 RPM (for 15 km (Not in use) ASBR036 Sunway Motor 4.8" (2HP)-2700 RPM (for 12 & 10 (Not in use) ASBR017 Electromagnet Brake with Release Lever Breeze- (Not in use) ASBR018 Electromagnet Brake Release Lever Breeze-Warner (Not in use) ASBR???

  • Page 29: Appendix B - Exploded Drawings Of Parts And Assemblies

    Battery Red (+) wire 4.30 4.31 ASBR033 Battery Black (-) wire 4.31 4.32 ASBR034 Front Light Harness 4.32 4.33 ASBR067a Tiller assy. for left hand operation 4.33 4.34 ASVR068a Handle bar Assy. for left hand operation 4.34 4.35 ASBR046 Canopy for Breeze 4.35...
  • Page 30 Distributed by e-mail : mainbox@afiscooters.com http://www.afiscooters.com/ P/N PRBR003 NOVEMBER 2003...

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