Related Manuals for Afikim PRS4024a
Summary of Contents for Afikim PRS4024a
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Page 1: Assembly Instructions
Assembly Instructions PRS4024a Roof Canopy for Breeze-S3 and Breeze-S4 Scooters Afikim Electric Vehicles... -
Page 2: Table Of Contents
Table of contents CANOPY PART LIST ..........................3 TOOL TABLE ............................4 INTRODUCTION ............................5 PART A: DISASSEMBLING THE FRONT AND BATTERY COVERS ..............6 PART B: MOUNTING THE INNER BRACKET ....................7 PART C: ASSEMBLING THE REAR FRAME ....................9 PART D: RETURNING THE FRONT COVER TO SCOOTER ................ -
Page 3: Canopy Part List
Canopy Part List 3/21... -
Page 4: Tool Table
Tool Table Screwdriver cross slot (phillips) Short neck screwdriver cross slot (phillips) Hexagon driver 4mm For power screwdriver!!! Recommendation: a drive bit No. PH2. Drill tool Ø6mm. Reversible Ratchet Spanner Size 10mm, (for M6 bolts) socket 13mm, (for M8 bolts) 3M™... -
Page 5: Introduction
Introduction This manual describes how to assemble the canopy roof for AfiKim Breeze-S3 and Breeze-S4 scooters. The assembled canopy is possible on a chassis jig or a Breeze-S3/4 When assembling directly onto a Breeze-S3/4: . (Page 6) Part A: Disassembling the Front and Battery Covers . -
Page 6: Part A: Disassembling The Front And Battery Covers
Part A: Disassembling the Front and Battery Covers When mounting the canopy onto scooters, follow the instructions below. Dismantle the: a. Front cover. b. Seat. c. Battery Cover. From the scooter. Seat Front cover Battery cover Battery cover Cut bores in the front cover, for the inner bracket. -
Page 7: Part B: Mounting The Inner Bracket
Part B: Mounting the Inner Bracket Mount the inner bracket as shown below. Note: You may need to pre drill (Ø 6mm) the holes upon the scooter frame. M6X16 NYLOCK M6 M6X16 NYLOCK M6 7/21... - Page 8 Slightly tighten bolts. place 320±2 mm and Tighten bolts securely. 8/21...
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Page 9: Part C: Assembling The Rear Frame
Part C: Assembling the Rear Frame Assemble the rear frame as shown below. M6x16 Three bolts anchor each frame base. NYLOCK M6 Tighten bolts securely. After assembling the rear After assembling the frame and rear frame and the the inner inner brackets, the brackets,... -
Page 10: Part D: Returning The Front Cover To Scooter
Part D: Returning the Front Cover to Scooter Reassemble the front cover onto the scooter. Inner Brackets Reassemble the: a. Front cover. b. Battery Cover. c. Seat. 10/21... -
Page 11: Part 1: Assembling The Bottom Beam
Part 1: Assembling the Bottom Beam M8x16 Spring washer Assemble the 5/16 bottom beam, onto the inner brackets, as shown. using a chassis as a jig, fasten the bolts, but do not fasten them strongly. (After assembly, these bolts will be loosened to remove the canopy.) -
Page 12: Part 2: Assembling The Top Beam
Part 2: Assembling the Top Beam Top-Beam Top-Beam Top-Beam Cover Assembly Rear Frame LOOSLY attach the cover to the top- beam back plate. Do NOT tighten the square neck bolts. SQ.NECK M6x20 washer NYLOCK M6 Hex socket button M6x20 Place the top-beam assembly on the rear... -
Page 13: Part 3: Assembling The Side Beams
Part 3: Assembling the Side Beams Assemble side beams to the bottom beam, and Top-Beam, as shown below. At first, LOOSLEY attach the side beams to the bottom beam and top-beam. Do NOT tighten the bolts. Secure the center beam between the two side beams. -
Page 14: Part 4: Assembling The Plastic Sheet
Part 4: Assembling the Plastic Sheet Assemble the plastic sheet onto: Top, Side and Bottom Beams, side rails as shown below. the sun shield to the Assembly wind shield with a connection HP2 profile, upon a flat table or box. Make sure that the HP2 profile SUN direction is UP. - Page 15 assembly Carefully lay the sheet over the side beams The top side of the sheet is the HP2 profile SUN direction is Peel back the protection film from the edges. Insert the back end of the sheet into the top-beam assembly, between the Top- Beam Cover and the top- beam.
- Page 16 Place the top-beam assembly into its proper position on the rear frame and reinstall the hex socket screw. Hold the end of the railings firmly with both hands. Lift the assembly on top of Ensure that slots are placed the rear frame, the slot and Hex socket button over flat pins.
- Page 17 TOP-VIEW Center beam Secure HP2 profile upon + foam Tape center beam. In black Push up the assembly plastic sheet and remove the foam HP2 profile tape AC00198 adhesive protection layear. (come upon the center beam). Press the HP2 profile agenst Peel off the center beam firmly and protection layer...
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Page 18: Part 5: Assembling The Side Panels
Part 5: Assembling the Side Panels Assemble side Panels as shown below. Assemble four side panels onto the sides of the canopy. Start from the back, and work towards the front. Caution: Don`t over tighten the M4 screws. =2.2 Nm (18.5 lbf·in). Fasten screws. - Page 19 Mount the front plate onto the front bracket. Hex socket button Fasten the screws of the M6x20 front plate. Windshield clean instructions sticker. Place the sticker on the inside of the windshild. 19/21...
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Page 20: Part 6: Top Beam Assembly To The Rear Frame
Part 6: Top Beam Assembly to the Rear Frame Secure the top-beam assembly to the rear frame with three screws (by Tool Table #3 ), from the interior of the canopy, as shown. Hex socket button M6x20 Assembly of the canopy is completed. 20/21... -
Page 21: Part 7: Disassembling The Canopy From The Jig, Preparing The Scooter
Part 7: Disassembling the Canopy from the Jig, Preparing the Scooter If using a chassis as a jig, follow the steps below. Part A: Disassembling the Front and Battery Covers Part B: Mounting the Inner Bracket Prepare a Breeze S3/4 scooter Part C: Assembling the Rear Frame for mounting the canopy.
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