Mondraker Crusher RR Manual

SAFETY AND GENERAL INSTRUCTIONS

Please, be aware that the following 3 icons may appear in this technical guide. Each one indicates to take the following precautions:

Not keeping to the indications or following unsafe practices may result in serious injuries or even death. The tasks involve technical difficulty and if they are badly developed, they could damage your bicycle or result in a void warranty.

Not keeping to the indications or following unsafe practices may result in light injuries. The tasks involve technical difficulty and if they are badly developed, they could damage your bicycle or result in a void warranty.
INFORMATION
Information which is essential for a proper execution of the task and therefore, avoid any possible damage to your bicycle or losing the warranty, but does not involve any risk for the rider.

CONSIDERATIONS

• Using non-original spare parts may result in damage, malfunctions and accidents which may lead to severe consequences.
• Please note that to perform some of the steps described in this manual, skills beyond the average bicycle user are required. In the event of not being qualified to follow any of these steps, please take your bicycle to a Mondraker authorized technical service for maintenance and replacement of its components. The incorrect installation of spare parts can result in malfunctions, accidents, injuries, and warranty void.

For further installation details regarding electrical components, motor, display and control remote, please refer to Shimano manuals. https://si.shimano.com/#/

CLEANING & CARE

• Once the pieces are disassembled, it is recommended to clean, grease, and put threadlocker (if necessary) on the components which are going to be re-used.

GEOMETRY

FRAME TECHNICAL SPECIFICATIONS

SEAT POST INSERTION DEPTH

INTERNAL ROUTING

CABLE CONNECTION DIAGRAM

DRIVE UNIT

1. REMOVE COVER

STEP 1
Unscrew 4 screws and remove cover.

STEP 2
Remove cover.

2. REMOVE DRIVE UNIT

STEP 1
Unscrew 4 screws and remove motor bracket.

STEP 2
Rotate motor slightly and unplug connections

STEP 3
Unscrew 2 screws and remove motor

Always use Shimano TL-EW300 tool to plug and unplug cables into connections. Cables are extremely fragile and not using the correct tool will break the cable. For further information please refer to Shimano manuals. https://si.shimano.com/#/

Be sure to attach dummy plugs to any unused E-TUBE ports.

BATTERY DISASSEMBLY

Follow steps 6.1 and 6.2

STEP 1
Unscrew 4 screws

STEP 2
Unplug connection

STEP 3
Extract battery

CONNECT A LIGHT (OPTIONAL)

This bicycle comes with connection port for optional front and rear lighting

Always use Shimano TL-EW300 tool to plug and unplug cables into connections. Cables are extremely fragile and not using the correct tool will break the cable.

For further information regarding connections, please refer to Shimano manuals. https://si.shimano.com/#/

STEP 0
Follow steps 6.1 and 6.2 in order to leave drive unit with the connectors accessible.

STEP 1
Route light cable through top right entry hole.

STEP 2
Connect the wires connected to the front light to the drive unit following shimano instructions. https://si.shimano.com/#/

CHAIN GUIDE

RIGHT SIDE MOTOR COVER

ROUTING CABLE GUIDE

INTERNAL ROUTING INLET

CHARGING PORT COVER

FIDLOCK COVER

UPPER LINK INSTALLATION GUIDE

To reach rear triangle bolts, shock absorber must be removed or use a stubby hex wrench set.

For Rear shock removal, first release all air pressure.

LOWER LINK INSTALLATION GUIDE

For main bolts apply grease to shaft and Loctite 243 or similar to threads.

Apply grease to all bearings and spacers.

SWITCH UNIT

The Shimano remote control SW-EN600-L has the following functions.

FINE ADJUSTMENT OF THE REAR DERAILLEUR

1. Turn your bike on.
2. Shift the rear derailleur to the 5th sprocket position.
3. Access Setting menu by long pressing Display scroll button.
4. Navigate to Setting > Adjust
5. While turning the front chainwheel use shifting switch levers to micro adjust the derailleur.
6. Confirm settings and Exit Setting menu.
   

CONNECTIVITY

PAIRING YOUR SMARTPHONE

Before first ride it is recommended to fully charge your bike. With the smartphone application E-TUBE PROJECT Cyclist, you will be able to customize settings of your Mondraker Crusher as well as performing maintenance tasks.

A more detail user manual is available in Shiamno Website. Search for E-TUBE PROJECT Cyclist to download latest version.

STEP 1
Tap + icon and power your bike.

STEP 2
Select it from the list.

STEP 3
Allow connections.

STEP 4
Your Bike is connected!

PAIRING YOUR GPS UNIT

1. To connect your bike to a GPS bicycle computer you first need to turn on your bike.
2. Turn on your GPS unit and select in the menu "Add Sensors" > "Search All".
3. Select at "Shimano STEPS" sensor.
4. You Cycle computer is now linked to your Mondraker Crusher!
   

SETTINGS

CHANGE DISPLAY LANGUAGE, INFO AND UNITS

1. Turn on your bike and connect your bike to your smartphone.
2. Tap on your previously saved bike.
3. Select CUSTOMIZE menu
4. Scroll down and select Cycle Computer
5. Select your preferred Units, Display Brightness and Language.

CONFIGURE ASSIST MODES AND PROFILES

Shimano has the option to customize the power input by the drive unit allowing user to create different assist modes and 2 profiles.

1. Select CUSTOMIZE menu
2. Tap on Assist
3. Configure each Profile
4. Apply to save changes and send them to your bicycle.

CHANGE BETWEEN PROFILES

Once profiles are loaded, you can choose in your bike to ride on Profile 1 or Profile 2. To select them:

1. Turn your bike on.
2. Access Setting menu by long pressing Display scroll button.
3. Navigate to Assist Mode by pressing Down Button 8 times.
4. Enter Assist Mode by pressing Display mode.
5. Choose between Profiles and press Display Button to validate selection.

AUTO SHIFT

By pressing Shift mode button you will cycle between Manual Mode, Auto 1 and Auto 2.

SPARE PARTS

FAQs

WHICH SHOCKS ARE COMPATIBLE WITH CRUSHER?
Crusher is compatible with all coil sprung, air, inline or piggyback shocks such as the stock Fox Float, Float DPS, Float X, Float DPX2, RockShox Deluxe, Vivid, Super Deluxe Air or Coil as well as Float X2, DHX2 or Öhlins TTX Air or TTX22. Crusher feature metric sized 205 x 65 mm shocks with Trunnion upper mount and 25 x 10 mm bottom hardware.

WHICH IS THE MAXIMUM FORK TRAVEL I CAN RIDE ON CRUSHER?
Crusher is compatible with forks up to 170 mm travel.

HOW DOES THE CRUSHER FRAME DIFFER FROM THE CRAFTY CARBON?
Geometry, suspension kinematics and travel are all the same, although Crusher uses an aluminium rear swingarm instead of carbon like Crafty Carbon.

IS IT POSSIBLE TO FIT A RANGE EXTENDER ON THE FRAME?
Crusher does not have specific brackets for installing a range extender and cannot be installed.

CAN I MAKE CHANGES TO THE BIKE SUCH AS GEARING OR TIRES FOR INSTANCE?
Bikes are hand-assembled at our Mondraker Headquarters and each bike's technical parameters and programming are also set by us to ensure its perfect performance and all relevant homologation. Wheel size and tire size, number of speeds and its different sprocket numbers etc., are defined into each bike's setting program for proper performance. Any modification or system firmware update must be carried out by an official Mondraker Dealer.

IS IT POSSIBLE TO REMOVE THE BATTERY FROM CRUSHER?
Crusher is focused on pure performance and designed with the lightest possible weight in mind so the battery is internal and non removable. To charge the battery you'll need to plug the charger directly to the battery port below the main tube. If, by any chance a battery removal is needed, any Mondraker Dealer will be able to take out the battery removing the motor first.

HOW LONG DOES IT TAKE TO FULLY CHARGE THE BATTERY?
If the battery is fully drained to 0%, with the original charger it takes about 5 hours to fully charge the battery to 100%. WHICH SIZE SHOULD I BUY? Sizes differ from one rider to other. Personal preferences are very unique and how you ride your bike is also important when choosing the correct size. This is a standard size chart you can use as a guideline: S 1.58 - 1.68 M 1.67 - 1.76 L 1.75 - 1.86 XL 1.85 - 1.95

WHICH MAXIMUM DROPPER POST LENGTH CAN I USE ON THE CRUSHER?
See table on SEAT POST INSERTION DEPTH section of this manual.

WHICH TYPE OF MAINTENANCE OR SAFETY CHECKS DO MOTORS REQUIRE?
Absolutely none. Nor is it required to lubricate any parts in the drive unit nor disassemble it... All you have to do is taking care for it as a traditional mountain bike. It is important to mention, however, as a precaution applicable to any mountain bike: electronic parts and, specifically, the bottom bracket area of the drive unit should never be cleaned with any high-pressure cleaning machine. Therefore, it is not recommended to use high-pressure water jet to clean the cranks axle directly as the electronic parts of the drive unit can be seriously damaged.

Documents / Resources

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Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.

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