Section 1: Safety Rules & General
Information
Introduction ........................................................... 5
Read This Manual Thoroughly............................. 5
Safety Rules ........................................................... 5
How to Obtain Service .......................................... 5
General Hazards .................................................... 6
Exhaust Hazards ................................................... 6
Fire Hazards ........................................................... 7
Electrical Hazards ................................................. 7
Explosion Hazards ................................................ 7
Battery Hazards ..................................................... 8
Section 2: General Information
Emissions .............................................................. 9
Emissions Data Plate ............................................ 9
Specifications ........................................................ 9
Engine Oil Recommendations ........................... 10
Operating Environment and Maintenance
Kits .........................................................................11
Coolant Water Treatment.....................................11
Fuel Requirements ...............................................11
Fuel System Configuration .................................11
Battery Requirements......................................... 12
Battery Charger .....................................................12
Battery Safety Precautions .....................................12
Corrosion Protection .......................................... 12
Section 3: Activation and Startup
Orientation ........................................................... 13
Installing the Battery........................................... 13
Activating the Unit............................................... 14
Control Panel ....................................................... 15
Evolution Control Panel ..........................................16
Power Zone 410 Controller .....................................17
Starting and Running Engine............................. 17
Operational Checks ............................................ 17
Self Test ................................................................17
Checking Manual Transfer Switch
Operation.............................................................. 18
Spark-Ignited Stationary Generators Owner's Manual
Table of Contents
Electrical Checks................................................. 18
Testing Generator Under Load ................................18
Testing Auxiliary Shutdown Switch
Operation ..............................................................19
Checking Automatic Operation................................19
Securing the Generator ...................................... 20
Section 4: Operation
Control Panel ....................................................... 21
AUTO/MANUAL/OFF ........................................... 22
Menu Navigation.................................................. 22
Alarm/Warning Conditions................................. 24
Changing Date/Time............................................ 24
Programmable Timers ........................................ 24
Dealer Programmable ............................................24
Exercise Time ....................................................24
User Programmable ...............................................24
Startup Delay Timer ............................................24
Warm-Up Delay Timer ........................................24
USB Port for Firmware Updates ........................ 24
Battery Charger ................................................... 24
Transfer Switch Automatic Operation............... 25
Automatic Sequence of Operation...........................25
Utility Failure ......................................................25
Cranking ............................................................25
Load Transfer.....................................................25
Transfer Switch Manual Operation.................... 26
Transfer to Generator Power...................................26
Transfer Back to Utility Power .................................26
Removal From Service During Utility
Outage .................................................................. 26
Return to Service During Utility Outage ........... 27
Section 5: Maintenance
Component Locations ........................................ 29
Maintenance......................................................... 30
Service Maintenance Schedule...............................30
Remove From Service......................................... 30
25 Hour Break-In.................................................. 31
Daily Maintenance ............................................... 31
Schedule A Maintenance.................................... 31
Schedule A Maintenance Item Locations .................31
Preliminary Instructions ..........................................31
Inspecting the Enclosure Louvers............................31
Inspecting the Fuel Lines........................................31
Inspecting Coolant Level and Hoses........................32
3
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