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Summary of Contents for Banner EZ-SCREEN S4B
- Page 1 EZ-SCREEN® S4B Safety Light Curtain Product Manual Original Instructions p/n: 230287 Rev. C 01-Apr-25 © Banner Engineering Corp. All rights reserved. www.bannerengineering.com...
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Page 2: Table Of Contents
5.7.2 Sensor Mounting and Mechanical Alignment Verification ......................34 5.7.3 Mounting the S4BA-RFB ................................34 Chapter 6 Electrical Installation and Testing..............35 6.1 Routing Cordsets....................................35 6.2 Scan Code Selection ..................................... 36 6.3 Initial Electrical Connections.................................. 37 © Banner Engineering Corp. All rights reserved. www.bannerengineering.com... - Page 3 11.1 Cleaning ......................................73 11.2 Warranty Service ....................................73 11.3 Manufacturing Date ..................................... 73 11.4 Disposal ....................................... 73 11.5 Banner Engineering Corp Limited Warranty ............................73 11.6 Contact Us ......................................74 Chapter 12 Accessories......................75 12.1 Safety Controllers ....................................75 12.2 Interface Modules ....................................
- Page 4 12.13 SSM Series Corner Mirrors ................................82 12.14 MSA Series Stands.................................... 83 12.15 Muting Accessories.................................... 83 12.16 Remote Fixed Blanking Accessories ..............................83 12.17 Adaptor Cables....................................84 Index ............................86 Glossary ..........................87 © Banner Engineering Corp. All rights reserved. www.bannerengineering.com...
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Page 5: Chapter 1 About This Document
Please direct any questions regarding the application or use of the device to Banner. For more information regarding U.S. and international institutions that provide safeguarding application and safeguarding device performance standards, see "Standards and Regulations"... -
Page 6: Eu Declaration Of Conformity (Doc)
EU Declaration of Conformity (DoC) Banner Engineering Corp. herewith declares that these products are in conformity with the provisions of the listed directives and all essential health and safety requirements have been met. For the complete DoC, please go to www.bannerengineering.com. -
Page 7: Chapter 2 Standards And Regulations
Standards and Regulations The list of standards below is included as a convenience for users of this Banner device. Inclusion of the standards below does not imply that the device complies specifically with any standard, other than those specified in the Specifications section of this manual. -
Page 8: Osha Regulations
EN 60204-1 Electrical Equipment of Machines Part 1: General Requirements IEC 61496 Electro-sensitive Protection Equipment IEC 60529 Degrees of Protection Provided by Enclosures IEC 60947-1 Low Voltage Switchgear – General Rules IEC 60947-5-1 Low Voltage Switchgear – Electromechanical Control Circuit Devices IEC 60947-5-5 Low Voltage Switchgear – Electrical Emergency Stop Device with Mechanical Latching Function IEC 61508 Functional Safety of Electrical/Electronic/Programmable Electronic Safety-Related Systems IEC 62046 Safety of Machinery – Applications of Protective Equipment to Detect the Presence of Persons ISO 3691-4 Industrial Trucks – Safety Requirements and Verification, Part 4 Driverless Industrial trucks and their Systems page 8 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 9: Chapter 3 Introduction
(sensing range) is equivalent to the height of the sensors (14 mm resolution models: 300 mm (12 in) to 1200 mm (47 in) and 30 mm resolution models: 300 mm (12 in) to 1800 mm (71 in), in 150 mm (6 in) increments). The sensing 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 9 of 91 www.bannerengineering.com... -
Page 10: Components
Depending on the connection option, interfacing solutions include SR-IM-.. modules, redundant positively guided contactors, and safety modules/controllers, which are sold separately. Figure 1. Main Components Receiver Emitter Defined area Specified test piece Location of the status indicators page 10 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 11: Models
3.2.4 S4B Light Curtains with Different FIDs Over time, Banner adds new features to some devices. The Feature ID (FID) identifies the set of features and functions included in a particular model. Generally, an increasing FID number corresponds to an increasing feature set. Optically, units of the same resolution and length can be interchanged and will work, regardless of FID. -
Page 12: Appropriate Applications And Limitations
Failure to follow these instructions could result in serious injury or death. • Use Banner's S4B only on machinery that can be stopped immediately after a stop signal is issued at any point in the machine's stroke or cycle, such as machines with a part-revolution clutch. -
Page 13: Examples: Inappropriate Applications
S4B into a lockout condition. A recovery from this type of lockout condition requires: • Replacing the failed component (to restore redundancy), and • Performing the appropriate reset procedure. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 13 of 91 www.bannerengineering.com... -
Page 14: Operating Features
The System is configured for Trip Output, which allows the System to enter Run mode automatically. Other measures must be taken to prevent a pass-through hazard; see " Reducing or Eliminating Pass-Through Hazards " on page 24 and the warning below for more information. page 14 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 15: External Device Monitoring (Edm)
All beams of a fixed blanked area must remain blocked during operation in order for the OSSDs to remain ON. The zone indicators flash on the receiver of the pair to show where fixed blanking is configured. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 15 of 91 www.bannerengineering.com... -
Page 16: Vibration (Beam) Tolerance
The S4BA-RFB can be used to turn on and off vibration (beam) tolerance once a fixed blanked area has been taught. See "Using Remote Fixed Blanking" on page See also "Vibration Tolerance Limitations" on page page 16 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 17: Chapter 4 Specifications
Off condition Two tri-color (red/green/yellow) Scan Code Indicators: shows scan code setting (1 or 2) at power-up Maximum current occurs at a supply voltage of 20 V DC. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 17 of 91 www.bannerengineering.com... -
Page 18: Receiver Specifications
5 Hz to 150 Hz at 3.5 mm (0.14 in) amplitude and 1 Operating Conditions g acceleration, and shock of 15 g for 6 milliseconds (600 –20 °C to +55 °C (–4 °F to +131°F) cycles). Storage Temperature –30 °C to +65 °C (–22 °F to +149 °F) page 18 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 19: Mounting Dimensions And Defined Area
S4B...-1500-S 1503.83 mm (59.21 in) 1562.23 mm (61.51 in) 1500 S4B...-1650-S 1652.53 mm (65.06 in) 1710.93 mm (67.36 in) 1650 S4B...-1800-S 1801.78 mm (70.94 in) 1860.18 mm (73.24 in) 1800 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 19 of 91 www.bannerengineering.com... -
Page 20: Remote Fixed Blanking Configuration Tool (S4Ba-Rfb) Dimensions
Remote Fixed Blanking Configuration Tool (S4BA-RFB) Dimensions All measurements are listed in millimeters [inches], unless noted otherwise. The measurements provided are subject to change. 47.0 48.9 [1.85] [1.93] 147.8 [5.82] page 20 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 21: Chapter 5 Mechanical Installation
• Position the system components such that the hazard point/hazard cannot be accessed by reaching over, under, around, or through the sensing field. Additional and supplemental guarding may be required. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 21 of 91 www.bannerengineering.com... -
Page 22: Calculating The Safety Distance (Minimum Distance)
The Safety (Separation) Distance formula for U.S. applications: The Minimum Distance formula for European applications: = K × (T ) + D S = (K × T) + C Continued on page 23 page 22 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... - Page 23 These two channels of machine control need not be identical, but the stop time performance of the machine (Ts, used to calculate the safety distance) must take into account the slower of the two channels. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 23 of 91 www.bannerengineering.com...
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Page 24: Examples
This method of safeguarding relies upon the location of the reset switch as well as safe work practices and procedures to prevent an unexpected start or restart of the guarded machine. The page 24 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 25: Supplemental Safeguarding
Failure to observe this warning could result in serious injury or death. • If a Banner device is installed in an application that results in a pass-through hazard (for example, perimeter guarding), either the Banner device System or the Machine Primary Control Elements (MPCEs) of the guarded machine must cause a Latched (manual reset) response following an interruption of the defined area. -
Page 26: Reset Switch Location
If any area cannot be observed from the reset switch location, additional supplemental safeguarding must be used: at a minimum, visual and audible warnings of machine start-up. page 26 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 27: Other Considerations
Operating range 0.1 m to 3 m (4 in to 10 ft): d = 0.13 m (5 in) Operating range > 3 m (>10 ft): d = 0.0437 × R (m or ft) Figure 8. Determining Worst-Case Resolution With Larger Test Piece Reflective Surface 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 27 of 91 www.bannerengineering.com... -
Page 28: Use Of Corner Mirrors
Failure to follow these instructions may create unreliable sensing and may result in serious injury or death. • Do not install emitters and receivers in retroreflective mode with less than a 45° angle of incidence. Install emitters and receivers at an appropriate angle. page 28 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 29: Emitter And Receiver Orientation
Examples of Correct Emitter/Receiver Orientation Receiver Emitter Receiver Receiver Emitter Emitter Orientation parallel to floor with both cable Both cable ends down Both cable ends up ends pointing in the same direction 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 29 of 91 www.bannerengineering.com... -
Page 30: Installation Of Multiple Systems
The emitter and receiver within a system must be set to the same scan code. Scan codes are set via the switches in the RD cordsets on the emitters and receivers. See "Scan Code Selection" on page for the switch settings. page 30 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... - Page 31 Configure adjacent systems to use different scan codes (for example, set one system to use scan code 1 and the other system to use scan code 2). Perform a trip test to confirm the light curtain function. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 31 of 91 www.bannerengineering.com...
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Page 32: Mounting System Components
Measure from a reference plane, for example, a level building floor, to the same point(s) on the emitter and receiver to verify their mechanical alignment. Use a carpenter’s level, a plumb bob, or the optional LAT-1 Laser Alignment Tool (see "Alignment Aids" on page 81) or check the diagonal distances between the sensors, to achieve mechanical alignment. See "Sensor Mounting and Mechanical Alignment Verification" on page 34. page 32 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... - Page 33 Locate and drill mounting holes, if necessary. Position the emitter and receiver in their brackets, as shown in "Emitter and Receiver Orientation" on page Loosely attach the brackets to the mounting surface. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 33 of 91 www.bannerengineering.com...
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Page 34: Sensor Mounting And Mechanical Alignment Verification
Located to allow the switch operator full unobstructed view of the entire defined area ◦ Protected against unauthorized or inadvertent operation Insert the two M6 screws and tighten to a max torque of 3.4 N·m (30.1 lbf·in). page 34 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 35: Chapter 6 Electrical Installation And Testing
Sensor cabling and any interconnect wiring should have an insulation temperature rating of at least 90 °C (194 °F). "Maximum machine interface cable length versus total load current (OSSDs)" on page 68 for more information. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 35 of 91 www.bannerengineering.com... -
Page 36: Scan Code Selection
Scan Code 1: Switch 1 (top switch) in the left position Scan Code 2: Switch 1 (top switch) in the right position Position the cordset onto the sensor. Hand tighten the two or four screws. page 36 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 37: Initial Electrical Connections
A person who, by possession of a recognized degree or certificate of professional training, or who, by extensive knowledge, training and experience, has successfully demonstrated the ability to solve problems relating to the subject matter and work. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 37 of 91 www.bannerengineering.com... -
Page 38: Apply Initial Power To The System
Verify that no individuals are exposed to any hazard if the output signal switching device (OSSD) outputs turn on when the emitter and receiver become aligned. Before beginning, verify the sensor mounting. Verify that the emitter and the receiver are pointed squarely at each other. The sensor face must be perpendicular to the optical axis. page 38 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 39: Optical Alignment Procedure With Mirrors
There are equal amounts of mirror surface above and below the defined area such that the optical beams are not passing below or above the mirror. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 39 of 91 www.bannerengineering.com... -
Page 40: Conduct A Trip Test
NOTE: An LAT-1 Laser Alignment Tool is very helpful by providing a visible red dot along the optical axis. See "Alignment Aids" on page 81 and Banner Safety Applications Note SA104 (p/n 57477) for more information. 6.4.5 Conduct a Trip Test... - Page 41 Test the defined area of each sensing pair (for example, light curtain system 1, light curtain system 2, etc.). If the S4B System passes all checks during the trip test, go on to "Electrical Connections to the Guarded Machine" on page 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 41 of 91 www.bannerengineering.com...
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Page 42: Using Remote Fixed Blanking
The S4BA-RFB can also be placed between receivers of a cascade system. Figure 21. S4BA-RFB Placement in a S4B System Receiver Emitter S4BA-RFB DEE2R-5xxD DEE2R-5xxD CSB-M1251M1251 MQDC1-5 page 42 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 43: Programming Key Switch Location And Led Status
The S4BA-RTP-1 must be screwed into the female connector of the S4BA-RFB when it is used with a stand-alone receiver or at the end of a cascade chain of receivers. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 43 of 91 www.bannerengineering.com... - Page 44 When powered off, the current fixed blanking pattern and LED indication are saved by the host. The next time the system is powered on, the LED indicators display the host's saved indication. This means that indicator I and indicator II could be green, depending on the saved indication. page 44 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com...
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Page 45: Remote Fixed Blanking Programming Procedure
The Receiver status LED turns red and the appropriate zone indicator(s) turn red. The OSSD outputs turns off. Turn the S4BA-RFB key to the Fixed Blanking Teach (I) position (in a counterclockwise direction if the Banner logo is up) and keep the key in this position for a minimum of 1 second (the key will stay in this position if released). -
Page 46: Vibration (Beam) Tolerance Programming Procedure
"Vibration Tolerance Limitations" on page Turn the S4BA-RFB key to the Vibration (Beam) Tolerance (II) position (in a clockwise direction if the Banner logo is up) and keep the key in this position for a minimum of 1 second (the key will stay in this position if released). -
Page 47: Electrical Connections To The Guarded Machine
6.6.1 OSSD Output Connections Refer to the output specifications in the "Specifications" on page 17 and these warnings before making OSSD output connections and interfacing the S4B to the machine. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 47 of 91 www.bannerengineering.com... -
Page 48: Protective Stop (Safety Stop) Circuits
• To ensure proper operation, the Banner device output parameters and machine input parameters must be considered when interfacing the Banner device OSSD outputs to machine inputs. Design machine control circuitry so that all of the following are true: The maximum load resistance value is not exceeded. - Page 49 After the safety outputs (OSSDs) turn On, the status of the monitor contacts are no longer monitored and may change state. However, the monitor contacts must be closed within 250 milliseconds of the OSSD outputs going from On to Off. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 49 of 91 www.bannerengineering.com...
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Page 50: Preparing For System Operation
To use this option, connect all emitter wires in parallel (color-for-color) to the receiver cable via individual wires or the CSB.. splitter cordset. Model CSB.. splitter cordsets and DEE2R.. double-ended cordsets allow easy interconnection between an S4B receiver and emitter, providing a single homerun cordset. page 50 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... - Page 51 Blue 0V DC Pink no connection Gray Receiver Weak Beam Blue Strength Signal 0V dc no connection Figure 27. Splitter Cordsets Splitter Cordsets Emitter Receiver DEE2R.. DEE2R.. CSB.. Splitter Cordset 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 51 of 91 www.bannerengineering.com...
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Page 52: Commissioning Checkout
System operation and to detect possible optical short circuits or reflection problems. Do not continue until the S4B passes the trip test. IMPORTANT: Do not expose any individual to any hazard during the following checks. page 52 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 53: Wiring Diagrams
Mating MQDC1-5.. Cordset Pinout M12 Connector (female face view) Color Emitter Function Brown + 24 V DC White no connection Blue 0 V DC Black no connection Gray no connection 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 53 of 91 www.bannerengineering.com... - Page 54 M12 Connector (female face view) Color Emitter Function White no connection Brown + 24 V DC Green no connection Yellow no connection Gray no connection Pink no connection Blue no connection page 54 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com...
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Page 55: Generic Wiring Diagram- 5-Pin Receiver And Self-Checking Safety Module, Safety Controller, Safety Plc
Safety Stop Circuit Mating MQDC1-5.. Cordset Pinout M12 Connector (female face view) Color Receiver Function Brown + 24 V DC White OSSD2 Blue 0 V DC Black OSSD1 Gray Weak beam strength 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 55 of 91 www.bannerengineering.com... -
Page 56: Generic Wiring Diagram-8-Pin Receiver And A Smart Device
Mating SXA-xxxD Cordset Pinout M12 Connector (female face view) Color Receiver Function White OSSD2 Brown + 24 V DC Green Weak beam Yellow Gray OSSD1 Pink no connection Blue no connection page 56 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 57: Generic Wiring Diagram-8-Pin Receiver And Redundant Fsds
NOTE: Do not exceed OSSD maximum load capacitance specification. S4B 8-Pin Wiring Color Receiver Function White OSSD2 Brown + 24 V DC Green Weak signal Yellow Gray OSSD1 Pink no connection Blue no connection 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 57 of 91 www.bannerengineering.com... -
Page 58: Generic Wiring Diagram-8-Pin Receiver And Im-T-9A Interface Module
MPCE Machine Control Feedback (optional) S4B 8-Pin Wiring Color Receiver Function White OSSD2 Brown + 24 V DC Green Weak signal Yellow Gray OSSD1 Pink no connection Blue no connection page 58 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 59: Chapter 7 System Operation
A single Status indicator shows whether power is applied, and whether the emitter is in Run mode or a Lockout condition. Two Scan Code indicators show the scan code assigned to the emitter. "Status Indicators" on page 14 for additional information. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 59 of 91 www.bannerengineering.com... -
Page 60: Receiver Indicators
Repeating sequence of 0.5 second off, 0.25 second on, 0.25 second off, 0.25 second on; for the quantity of units in cascade chain (2 to 4) then 0.5 second off. Sequence repeats every 10 seconds. page 60 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 61: Periodic Checkout Requirements
Periodic Checkout Requirements To ensure continued reliable operation, the System must be checked out periodically. Banner Engineering highly recommends performing the System checkouts as described below. However, a Qualified Person should evaluate these recommendations, based on the specific application and the results of a machine risk assessment, to determine the appropriate content and frequency of checkouts. -
Page 62: Chapter 8 Troubleshooting
If the error clears, check the external connections and configuration settings. • If the error continues, replace the receiver. The Status indicator flashes red and the Zone 3 indicator is red. Continued on page 63 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 62 of 91 www.bannerengineering.com... -
Page 63: Electrical And Optical Noise
8.3.2 Check for Sources of Optical Noise Turn off the emitter or completely block the emitter. Press the RCV button on the Banner BT-1 Beam Tracker Alignment Aid and move it across the full length of the receiver’s sensing window to check for light at the receiver. If the BT-1’s indicator turns on, check for emitted light from other sources (other safety light curtains, grids or points, or standard photoelectric sensors). -
Page 64: Chapter 9 Cascade
Configure adjacent systems to use different scan codes (for example, set one system to use scan code 1 and the other system to use scan code 2). Perform a trip test to confirm the light curtain function. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 64 of 91 www.bannerengineering.com... -
Page 65: System Components And Specifications
"Cordsets " on page Available single-ended, double-ended, and splitter cordsets are listed in "Cordsets " on page 79. Cordset lengths are limited —for both the machine interface/power cables and the sensor interconnect cables. See "Determining Interconnect Cordset Lengths" on page 68 for more information. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 65 of 91 www.bannerengineering.com... -
Page 66: Cascade System Wiring
Connect the female QD of the host receiver to the male QD of the guest receiver. If more than two sensors are in a chain, continue the process of connecting female QDs to male QDs ensuring the emitters are connected to emitters and receivers are connected to receivers. page 66 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 67: Configuring Cascade Systems
Remove the RD (removeable disconnect) cordset on the host receiver unit. Set the switch to the clear cascade configuration setting by moving switch 2 to the right: Figure 38. Set the Switches Switch 1 Switch 2 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 67 of 91 www.bannerengineering.com... -
Page 68: Determining Interconnect Cordset Lengths
NOTE: Maximum cordset lengths are intended to ensure that adequate power is available to the S4B System when the supply is operating at +20 V DC. Values in the previous table are worse case. Contact Banner Engineering if there are any questions. NOTE: The length of Emitter machine interface cordsets can be two times longer than those listed for the receiver in the table above if a CSB Splitter cordset is not used. -
Page 69: Response Time For Cascaded Light Curtains
Remember, the response time of the host receiver is not affected by the cascade response delay when cascading receivers to it. The hosts response time is always its response time when blocked. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 69 of 91 www.bannerengineering.com... -
Page 70: Determining System Response Time
Guest Receiver in a four-receiver cascade system (3 guests): = Tr + 25 ms (guest) Tr is the response time of the receiver found in the model table (see "Models" on page 11). page 70 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 71: Recovery Time (Off To On) For Cascaded Light Curtains
= 0.38 × 54 + 2 x 0.71 × 91 + 4.5 = 154 ms Non-Synchronization Beam Blocked: R = 0.38 × 54 + 0.71 × 91 + 4.5 = 90 ms 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 71 of 91 www.bannerengineering.com... -
Page 72: Chapter 10 Checkout Procedures
Results should be recorded and kept in the appropriate place (for example, near the machine, and/or in a technical file). Banner Engineering highly recommends performing the System checkouts as described. However, a Qualified Person (or team) should evaluate these generic recommendations, considering their specific application, and determine the appropriate frequency of checkouts. -
Page 73: Chapter 11 Product Support And Maintenance
Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product. -
Page 74: Contact Us
Product Support and Maintenance Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com. -
Page 75: Chapter 12 Accessories
Interface module, 3 normally open (N.O.) redundant-output 6 amp contacts, spring clamp terminals 208873 Interface module, 2 normally open (N.O.) redundant-output 6 amp contacts, plus 1 normally closed SR-IM-11A (N.C.) auxiliary contact, spring clamp terminals 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 75 of 91 www.bannerengineering.com... -
Page 76: Contactors
Contactors If used, two contactors are required per S4B System that is monitored by the EDM circuit and should not be used with the S4B system with a 5-pin RD (removable disconnect) cordset. See Banner datasheet p/n 111881 for more information. -
Page 77: Rd Cordsets-Fid 1 Models
M12 x 1 stand-alone RD cordset 2 = Brown 3 = Green 4 = Yellow 5 = Gray 6 = Pink 7 = Blue 8 = Red Continued on page 78 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 77 of 91 www.bannerengineering.com... - Page 78 0.4 m (1.31 ft) with 8-pin male M12 host DES4-M51-RTP DES4-M81-F51-D Three sensor cascade system S4BA-Cascade-3-M12M8 0.4 m (1.31 ft) DES4-M51-F51-D-REM with 8-pin male M12 host DES4-M51-RTP Continued on page 79 page 78 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com...
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Page 79: Cordsets
5-Pin Double-Ended M12 Female to M12 Male Splitter Flat Junction Cordsets Model Trunk (Male) Branches (Female) Pinout (Male) Pinout (Female) CSB-M1251M1251 0.3 m (0.98 ft) CSB-M1258M1251 2.44 m (8 ft) CSB-M12515M1251 4.57 m (15 ft) 2 x 0.3 m (0.98 ft) CSB-M12525M1251 7.62 m (25 ft) CSB-UNT525M1251 7.62 m (25 ft) Unterminated Continued on page 80 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 79 of 91 www.bannerengineering.com... - Page 80 8-Pin Single-Ended M12 Female Cordsets Model Length Dimensions Pinout (Female) SXA-815D 4.57 m (15 ft) SXA-825D 7.62 m (25 ft) 44 Typ. SXA-850D 15.24 m (50 ft) M12 x 1 ø 14.5 1 = White 5 = Gray 2 = Brown 6 = Pink SXA-8100D 30.48 m (100 ft) 3 = Green 7 = Blue 4 = Yellow 8 = Red page 80 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com...
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Page 81: Test Piece
Self-contained visible-beam laser tool for aligning any S4B emitter/receiver LAT-1-S4B pair. Includes retroreflective target material and mounting clip. S4BA-LAT-2 Clip-on retroreflective LAT target S4BA-LAT-SS Replacement LAT-1 clip BRT-THG-2-100 2-inch retroreflective tape, 100 ft BT-1 Beam tracker 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 81 of 91 www.bannerengineering.com... -
Page 82: Ssm Series Corner Mirrors
SSM-675 560/630 SSM-825 700/770 SSM-875 3–400 SSM-975 4–300 SSM-1100 1050 1050 980/1050 1050 SSM-1175 1110 1120 Continued on page 83 (15) The mounting brackets may be inverted from the positions shown at left (flanges pointing “inward” instead of “outward,” as shown). When this is done, dimension L1 decreases by 58 mm (2.3 inches). page 82 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... -
Page 83: Msa Series Stands
127 mm (5.0") Base Plate Thickness 6.4 mm (0.25") 12.15 Muting Accessories Use the S4BA mute arms with the S4B and a muting device (such as the Banner Safety Controllers). Table 16. Muting Accessories Model Description L-configuration mute arm kit... -
Page 84: Adaptor Cables
4 = Yellow 4 = Jumper to Pin 2 5 = Gray 5 = Gray 6 = Pink 6 = no connection 7 = no connection 7 = Pink 8 = no connection 8 = no connection page 84 of 91 © Banner Engineering Corp. All rights reserved. 01-Apr-25 www.bannerengineering.com... - Page 85 Pin #1 Pin #2 Pin #2 Pin #3 Pin #3 Pin #4 Pin #4 Pin #5 Pin #5 Pin #6 Pin #6 Pin #7 Pin #7 Pin #8 Pin #8 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 85 of 91 www.bannerengineering.com...
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Page 86: Index
ID general scan code 15, safety distance safety controller indicators semi-annual checkout procedure card emitter receiver emitter receiver weak beam strength 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 86 of 91 www.bannerengineering.com... -
Page 87: Glossary
(or status) of external devices that may be controlled by the safety device. A lockout of the safety device will result if an unsafe state is detected in the external device. External device(s) may include, but are not limited to: MPCEs, captive contact relays/contactors, and safety modules. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 87 of 91 www.bannerengineering.com... - Page 88 In a manual start/restart condition, the safety outputs stay off when the object is removed from the defined area. To re-energize the outputs, perform a proper manual reset. 01-Apr-25 © Banner Engineering Corp. All rights reserved. page 88 of 91 www.bannerengineering.com...
- Page 89 Double-break mode is used when the part is both inserted (to begin the operation) and removed (after the operation) by the operator. PSDI is commonly confused with "Trip Initiate." PSDI is defined in OSHA CFR1910.217. Banner safety light curtain systems may not be used as PSDI devices on mechanical power presses, per OSHA regulation 29 CFR 1910.217.
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Page 90: Safety Distance
A self-checking circuit has the capability to electronically verify that all of its own critical circuit components, along with their redundant backups, are operating properly. Banner Engineering safety light curtain systems and safety modules are self- checking. supplemental guarding Supplemental guarding is additional safeguarding device(s) or hard guarding, used to prevent a person from reaching over, under, through or around the primary safeguard or otherwise accessing the guarded hazard. - Page 91 LinkedIn X (formerly Twitter) Facebook © 2025. All rights reserved. www.bannerengineering.com...
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