Download Print this page

KE2 Therm Solutions Case Control Installation Instructions Manual

Advertisement

Quick Links

KE2 Case Control Installation Instructions
N.1.5
September 2024

1. Introduction

The KE2 Case Control is designed for optimal control of reach-ins, coffin cases, merchandisers, open-air showcases,
and display cases. The controller, with the addition of auxiliary KE2 Valve Drivers, can simultaneously drive one Electric
Evaporator Pressure Regulator (EEPR) or Electric Hot Gas Bypass Valve (EHGBP), and up to a total of three Electric
Expansion Valves (EEVs) or Pulse Width Modulation (PWM) valves. The electric valve control has been optimized
based on decades of industry experience. A unique hybrid control for EEPRs is available on the controller, which
provides superior temperature stability compared with other control methods. In addition to hybrid control, when an
EEPR or EHGBP is selected the controller can be set to control to the target discharge air temperature, the target
return air temperature, or target suction pressure.
The KE2 Case Control's defrosts are initiated based
on a unique calculation of actual evaporator efficiency,
which minimizes temperature fluctuations, eliminates
excess frost on the products, preserves product
quality, extends shelf life, and saves energy. The defrost
algorithm has been proven in the industry over nearly
a decade and across thousands upon thousands of
installations. When the efficiency of the evaporator
drops to 90% due to frost accumulation, the controller
will initiate a defrost, reducing the total number of
defrosts by up to 90% compared with scheduled
defrosts.
Communications is another major feature of the KE2 Case Control. The controller's embedded webpages allow
users to access the controller directly to monitor real-time values, view past data, and adjust setpoints. Wi-Fi is
available for the service technician at the controller, allowing direct access to the KE2 Case Control's webpages from
a smartphone, tablet, or PC. Remote access is also extremely simple to setup. KE2 SmartAccess technology on
the controller allows remote access to the KE2 Case Control through a portal site. Simply enable KE2 SmartAccess
on a controller, provide it with internet access, and add it to your KE2 SmartAccess account. These features make
both monitoring and servicing the unit more efficient.
The KE2 Case Control has an API built-in to allow integration with larger building management systems, providing
a multitude of ways to communicate with the controller. BACnet/IP is also available with the addition of a KE2-Edge
Manager to act as an interface.
PN 21739 v2.06
© Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090

Advertisement

loading
Need help?

Need help?

Do you have a question about the Case Control and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for KE2 Therm Solutions Case Control

  • Page 1: Introduction

    Wi-Fi is available for the service technician at the controller, allowing direct access to the KE2 Case Control’s webpages from a smartphone, tablet, or PC. Remote access is also extremely simple to setup. KE2 SmartAccess technology on the controller allows remote access to the KE2 Case Control through a portal site.
  • Page 2: Table Of Contents

    7.7 KE2 Wireless Refrigeration Protocol (KE2 WRP) ..27 4. Mounting ............16 8 Built-in Webpages (Service View) ....27-35 5. High Voltage Wiring to KE2 Case Control . 16-17 8.1 Home Page ..........28-29 5.1 Controller Power ..........16 8.2 Set Points Page ..........30 5.2 Controller Ground ..........16...
  • Page 3: Application

    Electric Evaporator Pressure Regulator (EEPR) or Electric Hot Gas Bypass Valve (EHGBP). One KE2 Case Control is required per EEPR. A single KE2 Case Control can control one EEPR and up to three EEVs/PWM valves with the addition of up to three KE2 Valve Driver boards. If an EEPR is not required, a maximum of four EEVs/PWM valves can be driven, one from the main board and three from KE2 Valve Driver boards.
  • Page 4: Application Examples

    3.1.1 PIPING DIAGRAM Below is an example piping diagram of a single evaporator application with one EEV, one LLS, and an EEPR. See the next diagram for wiring to the KE2 Case Control and KE2 Valve Driver boards. Refrigerated Case...
  • Page 5: Wiring Diagram

    3.1 Single Evaporator (EEV + LLS + EEPR) 3.1.2 WIRING DIAGRAM Below is an example wiring diagram of a single evaporator application with one EEV, one LLS, and an EEPR. The KE2 Case Control, KE2 Case Control Display, a single KE2 Valve Driver, a pressure transducer, and temperature sensors are required.
  • Page 6: Multiple Evaporators (Eev + Lls + Eepr)

    3.2.1 PIPING DIAGRAM Below is an example piping diagram of a multi-evaporator application. This example shows three EEVs, one LLS, and an EEPR. When using an EEPR, three EEVs is the maximum number able to be controlled from one KE2 Case Control with the maximum of three additional KE2 Valve Driver boards.
  • Page 7: Wiring Diagram

    3.2.2 WIRING DIAGRAM Below is an example wiring diagram of a multiple evaporator application with three EEVs, one LLS, and an EEPR. The KE2 Case Control, three KE2 Valve Drivers, a KE2 Case Control Display, a pressure transducer, and temperature sensors are required. For the same application with two evaporators, only two KE2 Valve Drivers are required.
  • Page 8: Single Evaporator (Pwm + Lls + Eepr)

    3.3.1 PIPING DIAGRAM Below is an example piping diagram of a single evaporator application with one PWM valve, one optional LLS, and an EEPR. See the next diagram for wiring to the KE2 Case Control and KE2 Valve Driver. Refrigerated Case...
  • Page 9: Wiring Diagram

    3.3.2 WIRING DIAGRAM Below is an example wiring diagram of a single evaporator application with one PWM valve, one optional LLS, and an EEPR. The KE2 Case Control, KE2 Case Control Display, a single KE2 Valve Driver, a pressure transducer, temperature sensors, and an external solid state relay (PN 21304) are required.
  • Page 10: Multiple Evaporators (Pwm + Lls + Eepr)

    3.4.1 PIPING DIAGRAM Below is an example piping diagram of a multi-evaporator application. This example shows three PWM valves, one optional LLS, and an EEPR. When using an EEPR, three PWM valves is the maximum number able to be controlled from one KE2 Case Control with the maximum of three additional KE2 Valve Drivers.
  • Page 11: Wiring Diagram

    3.4.2 WIRING DIAGRAM Below is an example wiring diagram of a multi-evaporator application with three PWM valves, one optional LLS, and an EEPR. The KE2 Case Control, three KE2 Valve Drivers, a KE2 Case Control Display, a pressure transducer, temperature sensors, and solid state relays (PN 21304) are required.
  • Page 12: Single Evaporator (Pwm + Lls + Epr)

    3.5.1 PIPING DIAGRAM Below is an example piping diagram of a single evaporator application with one PWM valve, one optional LLS, and a mechanical EPR with suction stop. See the next diagram for wiring to the KE2 Case Control. Refrigerated Case...
  • Page 13: Wiring Diagram

    3.5.2 WIRING DIAGRAM Below is an example wiring diagram of a single evaporator application with one PWM valve, one optional LLS, and a mechanical EPR with suction stop. The KE2 Case Control, KE2 Case Control Display, a pressure transducer, and temperature sensors, and a solid state relay (PN 20201) are required.
  • Page 14: Multiple Evaporators (Pwm + Lls + Epr)

    EPR with suction stop. When using an EPR with suction stop, four PWM valves is the maximum number able to be controlled from one KE2 Case Control with the addition of three KE2 Valve Drivers. See the next diagram for wiring to the KE2 Case Control and KE2 Valve Drivers.
  • Page 15: Wiring Diagram

    3.6.2 WIRING DIAGRAM Below is an example wiring diagram of a multi-evaporator application with four PWM valves, one optional LLS, and a mechanical EPR with suction stop. The KE2 Case Control, three KE2 Valve Drivers, a KE2 Case Control Display, a pressure transducer, temperature sensors, and solid state relays (PN 20201) are required.
  • Page 16: Mounting

    5. High Voltage Wiring to the KE2 Case Control This section covers the high voltage (120 VAC / 208-240 VAC) wiring to the KE2 Case Control. Please note, the “state” of each relay can be changed in the setpoints menu. The defrost, LLS, and auxiliary relay 2 are set to normally off by default, meaning the controller will energize the relay when activating those components, and that those components will fail off.
  • Page 17: Defrost Relay (K1)

    KE2 Case Control Installation Instructions 5.4 Defrost Relay (K1) The KE2 Case Control will break one leg of the defrost heaters to turn them on and off. Wire L1/Line to the K1 COM terminal. Next, connect one leg of the heaters to the K1 NO terminal.
  • Page 18: Low Voltage Wiring The Ke2 Case Control

    6.2 Wiring to KE2 Valve Driver board Use 4 conductor 20 AWG or larger cable to connect from the KE2 Case Control to the first KE2 Valve Driver. Daisy chain to additional KE2 Valve Drivers. The maximum recommended distance from the main board to the last KE2...
  • Page 19: Extending Temperature Sensor And Transducer Wires

    6.6 Discharge/Return Air Temperature Sensor Installation The KE2 Case Control can control to either a Discharge Air Temperature Sensor or a Return Air Temperature Sensor. Selecting the Discharge or Return Air Temperature Sensor in the setup will optimize the controller for that sensor position.
  • Page 20: Suction Temperature Sensor Installation

    A suction temperature sensor should be installed at the outlet of each evaporator and wired to the KE2 Case Control or KE2 Valve Driver that is controlling the superheat of that evaporator. Only zip tie the stainless steel probe. Do not zip tie...
  • Page 21: Suction Pressure Transducer Installation

    Yellow (Y) Black Black Orange (O) White EEPR/ Yellow Green Blue (BL) Orange Blue Solid State Relay Empty PWM Valve (PN 21304) Figure 6.10.1 KE2 Case Control PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 22 +5V SIG GND +5V SIG GND Suction Coil Temp* Temp* Room Temp Disabled Suction Pressure* Coil Temp Room Temp Disabled Figure 6.10.2 KE2 Case Control *Indicates default function setpoint © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 23: Wiring Eevs And Eeprs

    KE2 Valve Drivers. With an EEPR, a total of three EEVs can be controlled with the addition of three KE2 Valve Drivers. Without an EEPR, a total of four EEVs can be controlled, one by the KE2 Case Control main board and three by additional KE2 Valve Drivers.
  • Page 24: Communications

    RESTful API. BACnet/IP is available with the addition of a KE2-Edge Manger device and license. 7.1 Accessing the Controller’s Wi-Fi The KE2 Case Control’s display comes equipped with Wi-Fi onboard. The onboard Wi-Fi is the easiest way to connect to the controller and access the Service View.
  • Page 25: Turning Off Wi-Fi

    Because the connection is directly between the device and the KE2 Case Control, a static IP address must be set on the device. If the KE2 Case Control is on the default factory 10.10.X.X IP address, the device should be set to the following:...
  • Page 26: First Login

    WEB PASSWORD RESET. Press to display RESET.  Press and hold ENTE until the display goes back to WEB PASSWORD RESET. Press BACK to exit. © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 27: Ke2 Wireless Refrigeration Protocol (Ke2 Wrp)

    As such, the actual webpage may look slightly different than the screenshots below depending on the device used. PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 28: Home Page

    KE2 Case Control Hot Gas KE2 Case Control Hot Gas defrost is selected. will be displayed in the header when hot gas defrost is selected. © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 29 The gauges provide real time information on system parameters. Generally, green blue represent acceptable control range, represents caution, and represents an alarm threshold. yellow Figure 8.1.5 Gauges PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 30: Set Points Page

    Save button. Type in the desired set points. Click Save after making a setpoint change. Figure 8.2.2.1 Change SetPoints Page © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 31: Logging In From Web

    Discover button. If not already logged in, the login prompt will appear. Figure 8.3.1 Bonding Page Click Discover to find any unbonded controllers on the network. PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 32 Once bonding is successful, the Bonded Controllers window will appear showing the bond group. Note: “This Controller” now appears. This is the controller you are currently connected to. Figure 8.3.1.3 Bonding Page © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 33: Bonding Setpoints

    (Synchronized) or on their own (Independent). 8.3.3 Unbonding Controllers Once bonded, controllers can be unbonded by clicking the Unbond button. Click to unbond. Figure 8.3.3.1 Unbonding PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 34: Graphs Page

    This allows more detailed analysis of that particular time period. On mobile, the graph supports using two fingers to zoom in and out. Figure 8.5.1 Graphs Page zoomed in © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 35: Defrost Queue Page

    8.7 Updates Page The Updates Page is where the KE2 Case Control firmware can be updated. Simply click “Choose Firmware File” and select the firmware update file on your computer or smart device. Follow the on screen prompts to complete the update.
  • Page 36: Initial Setup

    9. Initial Setup When powered for the first time, the KE2 Case Control will be in INTRO mode. The controller will ask a few basic questions before it can begin refrigeration. Setup can be done via the display or via the built-in Wi-Fi.
  • Page 37: Eepr Modes

    September 2024 | N.1.5 | Page 37 KE2 Case Control Installation Instructions 9.1.3 EEPR Modes The KE2 Case Control has three modes of EEPR control available. The default is Hybrid. Temperature Controls EEPR position based on air temperature. Pressure Controls EEPR position based on suction pressure.
  • Page 38: Display Navigation

    KE2 Case Control Installation Instructions 10. Display Navigation Navigation from the KE2 Case Control Display is setup in menus arranged as columns. The menus are Variables, Alarms, Setpoints, and Manual Menu. Default Display Shows air temp, system status (defrost, drain, fan delay), or an alarm, if present.
  • Page 39 10. Display Navigation September 2024 | N.1.5 | Page 39 KE2 Case Control Installation Instructions PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 40: Setpoints

    7, CDS 9 to 17, KVS valve, or custom electric 15, KVS 42, CUSTOM valve configuration. EEPR, SDR 3(X), SDR 4 to 5, CUSTOM EHGBP © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 41 Drivers: The superheat SUPERHEAT 5.0 to 30.0 F 8.0°F 8.0°F 8.0°F 8.0°F Superheat target that the controller will modulate the valve to maintain. Applies to all EEV/PWM valves. PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 42 MIN OFF TIME enter refrigeration mode 0 to 15 minutes 0 min 0 min 0 min 0 min Min Off Time again once refrigeration has stopped. © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 43 DEFROST QUEUE controllers to go into defrost DISABLED, ENABLED DISABLED DISABLED DISABLED DISABLED Defrost Queue at a time in order to limit defrost or electrical load. PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 44 AVERAGE AIR, space temperature WARMEST AIR WARMEST AIR WARMEST AIR WARMEST AIR Multi Air Temp Control TEMP CTRL WARMEST AIR sensors are used or controllers are bonded. © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 45 30 min 30 min 30 min 30 min Door Alarm Delay DELAY and room temperature is 0.5°F degrees above LOW/ MEDIUM TEMP TARGET + AIR TEMP DIFF. PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 46 An offset added or Sensor Calibration COIL TEMP subtracted from the -5.0°F to 5.0°F 0.0°F 0.0°F 0.0°F 0.0°F Offsets: Coil OFFSET coil temperature sensor Temp Offset reading, if needed. © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 47 KE2 0 to 255 PID: Integral Therm tech support. Do not adjust unless DERIVATIVE directed to by KE2 0 to 255 PID: Derivative Therm tech support. PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 48 BACNET ID 2 -1 to 9999 BACnet device ID. Device ID BACNET Sets the communication 9600, 1920(0), 3840(0) 3840(0) 3840(0) 3840(0) 3840(0) BACnet: Baud Rate BAUD RATE speed. © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 49: Variables

    The fourth three digits of the subnet mask. FIRMWARE PART NO Identifies the firmware on the controller. FIRMWARE VERSION Current version of the firmware on the controller. PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 50: Manual Menu

    When DHCP Mode is enabled, the controller will request an IP address from the local network and the factory IP address will be overwritten. DOD INIT Do not activate unless directed to by KE2 Therm technical support. RESET © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 51: Alarms Menu

    Valve Driver 3 superheat is below 3°F, and valve open less than 10% for 5 minutes. Valve Driver 3 superheat is 2°F above setpoint, and valve open more than 95% for 90 minutes. VALVE DRIVER 3 HIGH SH PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 52: Valve Drivers

    When in refrigeration mode, minimum position the EEPR valve can open. 0% is fully 0.1 % 100.0 % 100.0 % MAX VALVE POSITION closed, 100% is fully open. © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 53: Variables

    VALVE DRIVER 1 INP3 (DISABLED, DIS TMP, CL TMP) Discharge Air or Coil Temp as measured by the Valve Driver. VALVE DRIVER 1 VALVE % OPEN Percent EEPR is open PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 54: Setpoints

    0% is fully closed, 100% is fully open. Suction pressure that EEPR will try to maintain. 0.0 psig 300.0 psig 21.0 psig EEPR PRES TARGET © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 55: Variables

    Discharge Temp, Coil Temp, or Suction Pressure as measured by the Valve Driver. VALVE DRIVER 1 SATURATION TEMP Saturation temp as calculated by the Valve Driver. VALVE DRIVER 1 VALVE % OPEN Percent EEPR is open PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 56: Setpoints

    MAIN EVAP SENSORS to the Valve Driver, it will use the pressure transducer reading from the main board to USE MAIN CONTROL SENSORS modulate the EEV for superheat control. © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 57: Variables

    Saturation temp as calculated by the Valve Driver. VALVE DRIVER(1,2,OR 3) SUPERHEAT Superheat as calculated by the Valve Driver VALVE DRIVER(1,2,OR 3) VALVE % OPEN Percent EEV is open PN 21739 v2.06 © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 58: Specifications

    Pressure Transducer 0 to 750 psig, 40 ft. lead (for R-744) KE2 Valve Driver 21979 KE2 Valve Driver Kit (Valve Driver & snaptrack) 22050 KE2 Valve Driver Cover © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06...
  • Page 59: Dimensions

    THIS DOCUMENT AND THE DATA DISCLOSED HEREIN OR HEREWITH IS NOT TO BE REPRODUCED, USED, OR DISCLOSED IN WHOLE OR PART TO ANYONE WITHOUT THE PERMISSION OF KE2 THERM SOLUTIONS, INC. Figure 18.3.1 Cut-out size for KE2 Case Control Display PN 21739 v2.06...
  • Page 60 Innovation, Science and Economic Development Canada ICES-003 Compliance Label: CAN ICES-3 (A)/NMB-3(A) © Copyright 2024 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PN 21739 v2.06 KE2 Therm Solutions . 12 Chamber Drive . Washington, MO 63090 N.1.5 September 2024 1.888.337.3358 . www.ke2therm.com...