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KE2 Therm Solutions Evaporator Efficiency Installation Manual

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KE2 EvaporatorEfficiency
Installation Manual
This reference should remain on site with the installed KE2 Evaporator Efficiency controller.
A
B
C
E
Parts List
The following parts are included in the
KE2 Evaporator Efficiency (KE2 Evap) controller kits:
Kit # 20178 with 120/208-240 VAC controller
- OR -
Kit #20222* with Beacon® I or II replacement controller
A
(4) 3-position screw down terminals (for power in, transducer
and 3A relays)
B
(1) 120 Voltage jumper
C
(1) 208-240V Voltage jumper (already on back of KE2 Evap)
D
(1) 5-position screw down terminal (for EEV)
E
(8) 2-position screw down terminals (for sensors and digital
input, analog output)
F
(1) High voltage safety shield
G
(1) Warranty card
H
(1) Air sensor mount
I
(4) wire ties (rated for low temp)
J
(5) Self-tapping screws
K
(4) 90 degree quick disconnects
L
(1) fine thread machine screw with lock washer
M
(2) course thread screws
N
(3) temperature sensors
O
(2) 1/2" plastic knockout plugs
* Beacon® kit includes an extra temperature sensor, pressure transducer and cable.
© Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090
F
D
G
I
H
J
K
L
M
Supplies List
The KE2 Evap is supplied with all of the accessories required for the
controller to work, however, standard truck stock items will also be
required to install the controller. To simplify the installation, a list of
items has been provided.
Conduit to go between the controller and the evaporator
(2) Conduit connectors (straight or elbow as required)
(11) High voltage wires matched to the load of the heat-
ers, fans, liquid line solenoid, alarm (if used), and the
controller.
(8) Spade Connectors matched to the gauge of high volt-
age wires
Wire labeling (numbers, colors, etc.)
Additional wire ties
18 gauge twisted shielded pair (if extending sensor wires)
Foam insulation if running wires outside the space.
Silicone (for sealing any box penetrations)
Q.1.3
September 2012
N
O

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Summary of Contents for KE2 Therm Solutions Evaporator Efficiency

  • Page 1 Q.1.3 September 2012 KE2 EvaporatorEfficiency Installation Manual This reference should remain on site with the installed KE2 Evaporator Efficiency controller. Parts List Supplies List The following parts are included in the The KE2 Evap is supplied with all of the accessories required for the...
  • Page 2: Trouble Shooting Diagram

    KE2 Evaporator Efficiency (KE2 Evap) controllers installed. The KE2 Evap Superheat - Superheat is the most overlooked inefficiency in exist- is continually measuring, monitoring, and managing the frost to as- ing systems.
  • Page 3 Installer must puncture plug to insert sensor. Make note of the locations you have determined for placement of the coil sensors. © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 4 - solenoid, purple - alarm) will simplify the installation and trouble- shooting. If only a single color is available, both ends of the wires should be labeled with a matching number. This will save time when wiring the evaporator. © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 5 Locate a 3 position terminal in the accessories kit. Fasten to the 3 position pluggable connector*. Plug into the board as indicated in Wiring Schematic. *All terminal screws should be tightened to 5 ft-lbs. © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 6 Locate a 3 position connector from the accessories kit. Fasten the wires to the screw terminals. Plug into the location as indicated in Wiring Schematic. Max relay rating is 3A © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 7 Verify power is no longer present using a multimeter. Evaporator wiring Now that the conduit is prepared, it can be connected to the evaporator. Locate the proper sized knockout and carefully remove knockout. Connect conduit to the evaporator © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 8 Compressor relay to one of the solenoid leads. Attach the wire from the COM on the L.L. Solenoid/Compressor relay to the L1/Line Voltage. Connect L2/Neutral to the remaining L.L. Solenoid/Compressor lead. © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 9 ECM - Electronically Commutated Motor D1 - Digital Input 1 D2 - Digital Input 2 D3 - Digital Input 3 - - - By others All field wiring must conform to local codes © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 10 68 Amps 65 Amps 62 Amps 460 3e 20219 80 Amps 77 Amps 62 Amps 575 3e All field wiring must conform to local codes Contactor ratings per UL508 CSA 22.2 © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 11 Do not allow the metal portion of the air sensor to touch any- thing other than air. It should not touch the bracket, nylon cable tie, or any other solid surface. © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 12 If crossing a high voltage line is necessary, the sensor wiring should be run at right angles to prevent noise. Sensor mounted on same side of coil as distributor tube entry. © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 13 Place the controller on the mounting screws and tighten down the screws. Final Step Leave the installation instructions onsite in a convenient location, where it can be easily located, for future service. © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 14: Pressure Transducer

    2nd air temp setpoint, disabled, system off, Digital Input 1 & 2: external alarm notification door contact, use 2nd air temp setpoint, disabled, system off, Digital Input 3 external alarm notification, lights, camera Communication: Standard TCP/IP © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 15 AIR TEMP OFFSET The Setpoint parameters shown in COIL TEMP OFFSET BOLD ITALIC are displayed for bonded controllers only. AUX TEMP OFFSET TEMP UNITS AIR TEMP DIFF EXTREME TEMP DIFF © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 16: User Interface

    The controller will prompt the user for a password PASSWORD when the user attempts to access setpoints they do not have permission to change. Table 1 shows the menu structure of the controller. The default © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 17 ONLY FOR BONDED CONTROLLERS: No communication between controllers for one minute or more EXT ALARM If DIG IN (1, 2 and/or 3) MODE = EXT ALARM: The digital input is in an active state © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 18 Units for temperature’s display in °F or °C AIR TEMP DIFF The number of degrees above ROOM TEMP before the controller will go into REFRIGERATION mode EXTREME TEMP DIFF ADVANCED TOPIC: Call KE2 Therm for assistance © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 19 Q.1.3 September 2012 Page 19 KE2 EvaporatorEfficiency Quick Start Guide Range Default Current -10°F -50°F to 90°F ELEC relay on ELEC, AIR, HOT GAS COMP ON, HOT GAS COMP OFF MECHANICAL, KE2, SER/SEI 1 TO 20, SER B TO L, SEI 30, SEI 50, SEH, ETS12 TO 50, ETS100, MECHANICAL ETS250/400, KV, CAREL, CUSTOM;...
  • Page 20 KE2 EvaporatorEfficiency Quick Start Guide KE2 Therm Solutions © Copyright 2012 KE2 Therm Solutions, Inc., Washington, Missouri 63090 Q.1.3 September 2012 supersedes Q.1.3 January 2012 and Q.1.3a May 2012 and all prior publications. 209 Lange Dr. . Washington, MO 63090...

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Evap