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KE2 Therm Solutions 20893 Quick Start Manual

KE2 Therm Solutions 20893 Quick Start Manual

Controlled environment

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KE2 ControlledEnvironment
Quick Start Guide
This reference should remain on site with the installed KE2 Controlled Environment.
A
B
C
Parts List:
The following is included in KE2 Controlled Environment kit:
Kit #20893 with 120/208-240 VAC controller - 25' wire harness
Kit #20897 with 120/208-240 VAC controller - 40' wire harness
A
(1) KE2 Controlled Environment
B
(2) 1/2" plastic knockout plugs
C
(1) high voltage safety shield
D
(1) mounting box and hardware
E
(1) aux relay in-line fuse
F
(1) air sensor mount
G
(5) self-tapping screws
H
(4) wire ties (rated for low temp)
I
(2) course thread screws
J
(1) fine thread machine screw with lock washer
K
(1) wire harness
L
(9) 2-position screw down terminals (for sensors and digital
input, analog output)
M
(4) 3-position screw down terminals (for power in, transducer
& 3A relays)
Supplies List
The KE2 Controlled Environment is supplied with all of the accessories
required for the controller to work, however, standard truck stock items
will also be required to install the controller. To simplify the installation,
a list of items has been provided.
© Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090
D
E
F
G
H
I
J
N
K
M
L
O
P
NOTE: The KE2 Controlled Environment will ONLY
drive BIPOLAR Electronic Expansion Valves. NOT
for use with the KE2 RSV.
N
(1) 5-position screw down terminal
(1) 120 Voltage jumper & (1) 208-240V Voltage jumper
O
(208-240V already on back of KE2 Controlled Environment)
P
(4) 90 degree quick disconnects
Q
(3) 40' temperature sensors
R
(1) 40' humidity sensor
S
(1) pressure transducer and 40' cable
T
(1) KE2 Terminal board with fuses
(1) warranty card (not shown)
Optional Accessory (Not included in kit):
For increased functionality, an External Digital Switch Relay is available.
This can be used for heaters, humidification or de-humidification, if
standard relays are used for other functions.
External Digital Switch Relay (pn 21032) - only used when Digital
Switch Relay is required
Conduit to go between the controller and the evaporator
(2) Conduit connectors (straight or elbow as required)
(8) Spade Connectors matched to the gauge of high voltage wires
Additional wire ties
18 gauge twisted shielded pair (if extending sensor wires)
Foam insulation if running wires outside the space.
Silicone (for sealing any box penetrations)
Q
R
S
T
(for 4 wire BIPOLAR EEV)
Q.1.23
November 2014

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Summary of Contents for KE2 Therm Solutions 20893

  • Page 1 The following is included in KE2 Controlled Environment kit: drive BIPOLAR Electronic Expansion Valves. NOT Kit #20893 with 120/208-240 VAC controller - 25’ wire harness for use with the KE2 RSV. Kit #20897 with 120/208-240 VAC controller - 40’ wire harness...
  • Page 2: Trouble Shooting Diagram

    (calculated from Suct. Pressure) Saturation Temp °F TEV or EEV (from receiver pressure) Superheat ° Hot Vapor Liquid Temp at Valve °F Condenser Subcooling ° Discharge Pressure Warm Liquid Compressor Warm Air AMPS © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 3 Enough wire should be left to move the sensor to the opposite end of the evaporator. Make note of the locations you have determined for placement of the coil sensors. © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 4 It should also be used to verify the unit does not exceed the relay rating on the KE2 Controlled Environment controller. © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 5 Plug the black with orange stripe to the COM terminal. Plug the orange with black stripe to the NO position of the Defrost Relay. Confirm combined heater load is not over 20 amps. © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 6 Verify power is no longer present using a multimeter. Evaporator wiring Now that the conduit is prepared, it can be connected to the evaporator. Locate the proper sized knockout and carefully remove knockout. Connect conduit to the evaporator © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 7 Attach the wire connected to the NO terminal on the Fan Relay to one of the fan leads. Connect L2/Neutral to remaining fan lead. © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 8 Attach the wire from the COM on the L.L. Solenoid/Compressor relay to the L1/Line Voltage. Connect L2/Neutral to the remain- ing L.L. Solenoid/Compressor lead. © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 9 D1 - Digital Input 1 D2 - Digital Input 2 D3 - Digital Input 3 HS - Humidity Sensor - - - By others All field wiring must conform to local codes © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 10 Q.1.23 November 2014 Page 10 KE2 ControlledEnvironment Quick Start Guide Wiring Schematic - Controller with KE2 Contactor Box © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 11 Do not allow the metal portion of the air sensor to touch any- thing other than air. It should not touch the bracket, nylon cable tie, or any other solid surface. © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 12 If a service port is not available, one should be added to the system when the system is pumped down to add the Electric Expansion Valve. © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 13 If crossing a high voltage line is necessary, the sensor wiring should be run at right angles to prevent noise. Sensor mounted on same side of coil as distributor tube entry. © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 14 Place the controller on the mounting screws and tighten down the screws. Final Step Leave the installation instructions onsite in a convenient location, where it can be easily located, for future service. © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 15 2nd air temp setpoint, disabled, system Digital Input 2: off, external alarm notification, defrost interlock, defrost lockout door contact, use 2nd air temp setpoint, disabled, system Digital Input 3 off, external alarm notification, light switch © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 16 ITALIC are used for bonded controller only. TEMP UNITS AIR TEMP DIFF HUMIDITY DIFF DEHUMIDIFY OFFSET EXT DIGITAL SWITCH HEATER OFF DIFF HEATER ON DIFF EXTREME TEMP DIFF © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090 PROPORTIONAL INTEGRAL DERIVATIVE...
  • Page 17: Mounting The Controller

    The controller will prompt the user for a password PASSWORD when the user attempts to access setpoints they do not have permission to change. © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 18: Setpoints Menu

    A coefficient to the valve control algorithm that increases valve responsiveness INTEGRAL A coefficient to the valve control algorithm that increases valve responsiveness DERIVATIVE Should not be adjusted unless instructed by KE2 Therm technical support © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090...
  • Page 19 Q.1.23 November 2014 Page 19 KE2 ControlledEnvironment Quick Start Guide Range Default Current -50°F to 90°F 55°F 0% to100% ELEC, AIR, HOT GAS COMP ON, HOT GAS COMP OFF KE2 (HSV) MECHANICAL, KE2 (ONLY KE2 HSV), CUSTOM 5°F 4 TO 20 25°F 20 to 60 150 PSIG...
  • Page 20 Email alert was not confirmed by email server provided after seven consecutive attempts KE2 Therm Solutions © Copyright 2014 KE2 Therm Solutions, Inc., Washington, Missouri 63090 Q.1.23 November 2014 supersedes Q.1.23 October 2014 and all prior publications. 12 Chamber Drive. Washington, MO 63090...

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2089720894