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Care Instructions:
Place these instructions in vehicle's glove box after installation is complete
LIST OF PARTS
Item
Component Name
1
Front Sports Bar Tube
2
Rear Sports Bar Leg LHS
3
Rear Sports Bar Leg RHS
4
Cam Nuts
5
Front Clamp Plates
6
Rear Clamp Plates
7
Foot Gasket LHS Front
8
Foot Gasket LHS Rear
9
Foot Gasket RHS Front
Foot Gasket RHS Rear
10
11
Leg Joiner LHS
12
Leg Joiner RHS
13
Nylon Spacers
RECOMMENDED TOOL LIST
Socket Drive Handle and Extension Bar (½" Drive)
Socket Drive Allen Key Long Series M12 (Kincrome)
Socket Drive Allen Key to Suit M6
Socket Drive Allen Key to Suit M8
Page 1 of 7
SPORTS BAR
INSTALLATION INSTRUCTIONS
Ford Falcon Ute 2008
Part Number: SBAR0015
Clean Sports Bar with a mild
detergent and water solution.
Qty
Item
Component Name
1
14
Grommets
1
15
M12x80mm Screws
1
16
M8x25mm Screws
6
17
M8x20mm Screws
2
18
M6x50mm Screws
2
19
M4x12mm Countersunk Screws
1
20
M8 Spring Washers
1
21
M6 Spring Washers
1
22
M8 Flat Washers
1
M6 Flat Washers
23
1
1
2
Torque Wrench Rated to at Least 30Nm
Phillips Head Screwdriver to Suit M4
Tape Measure
SB0013b
Do not use abrasive
cleaners or solvents.
Qty
2
2
4
4
2
6
8
2
8
2
20/01/10
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Summary of Contents for EGR SBAR0015
- Page 1 SB0013b SPORTS BAR INSTALLATION INSTRUCTIONS Ford Falcon Ute 2008 Part Number: SBAR0015 Clean Sports Bar with a mild Do not use abrasive Care Instructions: detergent and water solution. cleaners or solvents. Place these instructions in vehicle’s glove box after installation is complete...
- Page 2 The manufacturer assumes no liability for injury, loss, incidental or consequential damages in the event of a collision or rollover. EGR Customer service hotline, phone; +61 7 3337 0155 (Business hours, Australia) page 2 of 7...
- Page 3 SB0013b FORD FALCON UTE 2008 SPORTS BAR Diagram #1 1. NOTE: Two people are required to complete installation. Thoroughly clean and dry the installations areas. See Dia #1. LEG JOINER FRONT VIEW LEFT HAND SIDE (LHS) REAR LEG LEFT HAND SIDE “LHS”...
- Page 4 SB0013b FORD FALCON UTE 2008 SPORTS BAR LHS SHOWN LHS SHOWN REAR LEG FRONT TUBE LEG JOINER M12x80 SCREW & GROMMET NYLON SPACER FRONT NON-ABRASIVE TUBE TORQUE 20Nm SURFACE Diagram #4 4. Lay the Sports Bar front tube and rear legs out on a non-abrasive surface. Using two people, attach the front Sports Bar tube to the rear Sports Bar leg LHS using the M12x80mm screws as shown.
- Page 5 SB0013b FORD FALCON UTE 2008 SPORTS BAR FRONT CLAMP PLATE (FOR RHS OF VEHICLE) FRONT CLAMP PLATE (FOR RHS OF VEHICLE) M4x12mm SCREWS REMOVE SCREW (4 TURNS ONLY) IMPORTANT: NUTS ENSURE “F” IS ALWAYS FACING TOWARD YOU FRONT CLAMP PLATE (FOR LHS OF VEHICLE) FRONT CLAMP PLATE (FOR LHS OF VEHICLE) Diagram #7 7.
- Page 6 Sports Bar down so the feet tags are aligned inside the tub over the clamp plate positions. See Dia #11. NOTE: If fitting with EGR 3pc Tonneau Cover, refer to Tonneau Cover Fitting Instructions to complete fitment.
- Page 7 SB0013b FORD FALCON UTE 2008 SPORTS BAR RHS SHOWN SPORTS GASKET M8 FLAT WASHERS REAR CLAMP M8 SPRING PLATE WASHERS M8x25 SCREWS TORQUE 20Nm Diagram #13 13. Attach the Sports Bar to the rear clamp plate in two places using the M8x25mm screws, M8 spring washers and M8 flat washers as shown.