Metos CULINOPRO 40 Installation And Operation Manual
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Metos CULINOPRO 40 Installation And Operation Manual

Metos CULINOPRO 40 Installation And Operation Manual

Combi kettle
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COMBI KETTLE CULINOPRO
Type (liter): 40, 60, 80, 100, 150, 200, 300, 400
4224500
4224502
4224504
4224506
4224508
4224510
4224512
4224514
Installation and Operation Manual
Original instructions
Rev. 1.0 (30.12.2024) From 30.12.2024

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Summary of Contents for Metos CULINOPRO 40

  • Page 1 COMBI KETTLE CULINOPRO Type (liter): 40, 60, 80, 100, 150, 200, 300, 400 4224500 4224502 4224504 4224506 4224508 4224510 4224512 4224514 Installation and Operation Manual Original instructions Rev. 1.0 (30.12.2024) From 30.12.2024...

  • Page 2: Table Of Contents

    CULINOPRO Rev. 1.0 (30.12.2024) TABLE OF CONTENTS General ...............................4 1.1. Symbols used in the manual ........................4 1.2. Symbols used on the appliance ........................4 1.3. Checking the relationship of the appliance and the manual ................4 Safety .................................5 2.1. General ................................5 2.2. Construction of the combi-kettle .........................6 2.3.
  • Page 3 CULINOPRO Rev. 1.0 (30.12.2024) 5.2.3. Parameters ..............................30 Installation ...............................31 6.1. General ..............................31 6.1.1. Operating conditions ..........................31 6.1.2. Possible interference from the surroundings (to the surroundings) ............31 6.1.3. Storage ..............................31 6.1.4. Unpacking the appliance..........................31 6.1.5. Disposal of the package ..........................31 6.2. Installation ..............................32 6.2.1.

  • Page 4: General

    CULINOPRO General Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) General Carefully read the instructions in this manual as they contain important information regarding proper, efficient and safe installation, use and maintenance of the appliance. Keep this manual in a safe place for eventual use by other operators of the appliance. The installation of this appliance must be carried out in accordance with the manufacturer’s instructions and following local regulations.

  • Page 5: Safety

    CULINOPRO Safety Rev. 1.0 (30.12.2024) Rev. 1.0 (30.12.2024) Safety 2.1. General The appliance is CE marked, which means that it complies with the requirements of the EU machinery directive with regard to product safety. Product safety means that the design of the appliance will prevent personal injury or damage to property. The CulinoPro combi-kettle has been designed and manufactured in compliance with the Directive regar- ding safety of Machinery, the Low Voltage Directive, the Directive regarding Electromagnetic Compatibi- lity and the Directive regarding Pressure Equipment currently in force.

  • Page 6: Construction Of The Combi-Kettle

    CULINOPRO Safety Rev. 1.0 (30.12.2024) Rev. 1.0 (30.12.2024) 2.2. Construction of the combi-kettle The main parts of the combi-kettle are illustrated in the following pictures: 1. Control pillar 2. Support pillar 3. Safety block 4. Mixer and mixing tool 5. Emptying valve for steam generator / steam jacket 6.

  • Page 7: Changing The Settings And Adjustments

    CULINOPRO Safety Rev. 1.0 (30.12.2024) Rev. 1.0 (30.12.2024) 1. Safety lid 2. Lifting arm 3. Locking lever of the lid 4. Safety grid for fill opening 5. Safety switch 6. Cover for fill opening (not shown in picture) Mains switch 1.

  • Page 8: Functional Description

    CULINOPRO Functional description Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) Functional description 3.1. Intended use of the appliance The CulinoPro combi-kettle is designed for professional food preparation. Using CulinoPro for other pur- poses is prohibited. It is forbidden to put corrosive ingredients or substances reacting with each other in the kettle.

  • Page 9: Display

    CULINOPRO Functional description Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) 3.4. Display 3.4.1. Display when the appliance is in stand-by mode Display lock Start Help Screen saver. The screen saver is activated when the display has been idle for a set amount of time. The display goes black or starts to show the time or the possible active functions.

  • Page 10: The Display Elements (Basic Functions)

    CULINOPRO Functional description Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) 3.4.2. The display elements (basic functions)
  • Page 11 CULINOPRO Functional description Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) 1. Tabs Homepage Settings Calculator 2. Info 3. Temperature functions Set power Set temperature Food temperature STOP . Interrupts heating Set time Jacket temperature Temperature setting 4. Mixer functions Set mixer speed STOP .
  • Page 12 CULINOPRO Functional description Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) 6. Water filling function Set amount (liters)* Achieved amount (liters)* Achieved amount (liters)* Automatic water filling. Manual water filling. Canceling the automatic water filling* Canceling the manual water filling* * Only displayed during water filling 7.
  • Page 13 CULINOPRO Functional description Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) Keypad functions In connection with various settings, a keypad will appear on the display: • Push the uppercase button to toggle between lowercase , uppercase and upper- case hold letters. (caps lock). •...

  • Page 14: Operating Instructions

    CULINOPRO Operation instructions Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) Operating instructions All personnel using the appliance must be given training in how the appliance works by the STOP person responsible for staff safety. 4.1. Before use Before using the kettle for the first time or if it has not been used for a long time Clean the kettle throughout with a warm detergent solution, wiping to remove dust and contaminants from the kettle surfaces.
  • Page 15 CULINOPRO Operation instructions Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) It is easiest to attach the mixing tool to the mixer axle when the kettle is in a tilted position. Push the ring on the mix- ing tool into the kettle’s mixer axle and fit the mixing tool in place, while the lifting handle is straight so that the locking device of the lifting handle sets in the groove at the upper end of the mixer axle.

  • Page 16: Using The Kettle

    CULINOPRO Operation instructions Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) 4.2. Using the kettle Switching on • Activate the display if it is dark by touching it. - Check the power supply if the display is not activated. Ensure that the main switch on the kettle back is set in state “1”...

  • Page 17: Cooling

    CULINOPRO Operation instructions Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) 4.2.2. Cooling Cooling is only switched on when the kettle is in upright position (cooking position). If the heating function is selected when the kettle is not in upright position, the message “Kettle not in cooking position”...

  • Page 18: Finish -Function

    CULINOPRO Operation instructions Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) Finish -function The “Finish” -function interrupts the cooling when the set cooling temperature is reached. • Press the ”Finish” button • Set the cooling temperature with the keypad. • Start the cooling by pressing •...

  • Page 19: Mixer Functions

    CULINOPRO Operation instructions Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) 4.2.3. Mixer functions Starting the mixer (manual use) The mixer can only be switched on when the kettle is in upright position (cooking position). If the mixer function is selected when the kettle is not in upright position, the message “Kettle not in cooking position”...

  • Page 20: Tilting The Kettle

    CULINOPRO Operation instructions Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) 4.2.4. Tilting the kettle It is not possible to tilt the kettle when the lid is closed. In case you try to tilt the kettle with the lid closed, a message appears that the operation could not be performed. Tilting the CulinoPro kettle is carried out by pressing the tilting button.

  • Page 21: Timer ("Egg Timer")

    CULINOPRO Operation instructions Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) 4.2.6. Timer (”egg timer”) • Press • Add new timer by pressing • Set the time with the keypad. • Start the timer by pressing When the set time has elapsed, a message “Timer expired!” appears on the screen, Mute the possible audio signal by pressing or confirm by pressing .

  • Page 22: After Use

    CULINOPRO Operation instructions Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) 4.3. After use 4.3.1. Cleaning Use of a pressure washer is forbidden. Pressure washers generate huge amounts of water fog that STOP might contribute to contamination of food and food handling surfaces over large areas in the kitchen. Switch off the appliance with the (I/0) switch or the mains switch before starting to wash the kettle.
  • Page 23 CULINOPRO Operation instructions Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) Detaching the lid parts • Make sure the kettle is in an upright position. • Place the lid on the kettle. • Remove the cover of the safety grid and detach the safety grid. •...

  • Page 24: Periodic Service

    CULINOPRO Operation instructions Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) 4.3.2. Periodic service Like a car, a food preparation appliance should be kept in good working order with the help of preventive maintenance. This guarantees trouble-free and safe operation of the appliance. Depending on how much the kettle is used and in what kind of conditions it is operated, the technical condition of the CulinoPro combi-kettle should be checked according to plan from time to time.

  • Page 25: Troubleshooting

    CULINOPRO Operation instructions Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) 4.4. Troubleshooting The display is not lit • The kettle is in stand-by mode. Touch the display. • The emergency/stop button is pushed. Release the emergency-stop switch by turning it clockwise. •...

  • Page 26: Maintenance Information

    CULINOPRO Operation instructions Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) 4.4.1. Maintenance information Keep a record of all service and repair measures carried out for the CulinoPro combi-kettle during its life cycle. Service history may speed up future service measures, help in controlling the costs and in plan- ning new investments.

  • Page 27: Adjustment Instructions

    CULINOPRO Adjustment instructions Rev. 1.0 (30.12.2024) Adjustment instructions 5.1. Changing the settings without logging Press The following settings can be altered without logging: • Fresh water function • Memory functions (Only HACCP to USB without logging in.) • Language • Time and date •...

  • Page 28: Memory Functions

    CULINOPRO Adjustment instructions Rev. 1.0 (30.12.2024) 5.1.2. Memory functions This function allows the HACCP log file to be stored on a USB memory stick. • Connect the USB stick to the USB port and press • Return without performing the function by pressing 5.1.3.

  • Page 29: Changing The Settings That Require Logging In As Chef

    CULINOPRO Adjustment instructions Rev. 1.0 (30.12.2024) 5.2. Changing the settings that require logging in as chef Press The following settings can be modified when logged in as chef. Default log in code for chef is ”1234” and it can be changed with the parameters. •...

  • Page 30: Parameters

    CULINOPRO Adjustment instructions Rev. 1.0 (30.12.2024) 5.2.3. Parameters Some of the features can be changed by parameters. You have to log in as chef to change the parameters. Each parameter has the following features: 111: Parameter number. Chef login time out: Parameter description. 15s - 36000s (600s): Minimum value - maximum value (factory setting).

  • Page 31: Installation

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.01.2025) Installation 6.1. General Please observe the instructions given in this chapter concerning the installation and adjustments that must be done before taking the CulinoPro combi-kettle into use. Strict observance of the instructions prevents malfunctions and damages potentially caused by defective installation.

  • Page 32: Installation

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) 6.2. Installation Check before installation from the installation drawing that there is enough space behind the kettle for tilting and servicing. Also check the location of the floor drain. The CulinoPro combi-kettle is designed for installation in a place with a floor drain in front of the kettle. The arrangement with a pouring channel and floor drain behind the kettle is not suitable for use with the combi-kettle.

  • Page 33: Installation Frames

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.01.2025) 6.4. Installation frames 6.4.1. Positioning of installation frames Single kettle SINGLE SINGLE Kettle group GROUP SINGLE SINGLE GROUP Installation frames Model MG4224000 Surface installation (mm) MG4224002 Sub-surface installation 40E, S MG4224004 Group installation, surface 60E, S MG4224006 Group installation, sub-surface 80E, S...

  • Page 34: Subsurface Frame Cast Into The Floor

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) 6.4.2. Subsurface frame cast into the floor Installation frames are mounted according to the installation drawing, with the help of installation guides supplied with the delivery. The frames must be installed in a horizontal position and fixed so that they do not move during casting.

  • Page 35: Surface Installation Frame Fixed To The Floor

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.01.2025) 6.4.3. Surface installation frame fixed to the floor Surface frames are mounted according to the installation drawing, with the help of installation guides supplied with the delivery. If the inclination of the floor is very steep, it may be necessary to level the surface frame closer to the horizontal by placing stainless steel spacers between the frame and the floor.

  • Page 36: Installation On Frames

    Care must be taken that the lifting arms of the fork-lift trolley do not hit the parts protruding from the kettle bottom, i.e. the mixing motor cover box (CulinoPro 40, 60, 80, 100, 150, 200) as well as the drain and discharge pipes.
  • Page 37 CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.01.2025) • Next, the control pillar (1) is adjusted by means of the adjusting bolts (3), to a horizontal position and on the same level with the support pillar. When the control pillar (1) is in position, it is fixed to the installation frame (2) with four fixing bolts (4).

  • Page 38: Free Standing Kettles

    Care must be taken that the lifting arms of the fork-lift trolley do not hit the parts protruding from the kettle bottom, i.e. the mixing motor cover box (CulinoPro 40, 60, 80, 100, 150, 200) as well as the drain and discharge pipes.
  • Page 39 CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.01.2025) 300 and 400 liter kettles The 300 and 400 liter kettles are delivered pre-mounted on the free standing frame. Also 40 - 200 liter kettles can be delivered pre-mounted on the free standing frame. The kettle’s transport base is equipped with brackets, to which the kettle is attached using the locking nuts of the leg on the frame (A).
  • Page 40 CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) Installing the following kettle in a kettle group If a kettle group is installed proceed as follows: • Remove the cover plate of the left hand kettles control pillar (10 mm spanner). •...

  • Page 41: Mounting Flanges

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.01.2025) • Mount the locking ring (1) and secure it with the two locking screws (2) (4 mm Allen key). After that the cover plate of the kettles control pillar can be refitted (3) (10 mm spanner). Make sure that the axles of the kettles align, both horizontally and sideways.

  • Page 42: Electrical Connections

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) 6.7. Electrical connections The electrical connections of the CulinoPro combi-kettle can only be carried out by a qualified electrician STOP having the necessary competence for the installation and service of electrical appliances. The control pillar cover plate is a fixed component, not intended for detaching.
  • Page 43 CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.01.2025) 1. Supply cable 2. Lead-through plate 3. Cable bushing 4. Mains switch 5. PE terminal 6. N terminal Detach the lead-through plate (2) from the pillar. Slip the supply cable (1) through the cable bushing (3) of the lead-through plate.

  • Page 44: Electrical Connection To Peak Power Regulating Systems

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) 6.7.1. Electrical connection to peak power regulating systems The CulinoPro combi-kettle is prepared for connection to peak power regulating systems like Sicotronic or Ecotronic. These systems continuously monitor all the connected appliances of the site and intel- ligently control electrical power usage in order to keep total peak energy under set limit and at the same time minimize the effect this has on the usage of the appliances.

  • Page 45: Forced Half Power

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.01.2025) 6.7.2. Forced half power In cases where there is a limitation of electrical power supply there is a possibility to force the kettle to half heating power in order to enable some other appliance to momentarily be switched on. This will of course to some extent affect the cooking process of the kettle.
  • Page 46 CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) Electrical connections A. Connections from the rear B. Connections from below Electrical power supply cable, PG21/PG36/PG48 gland. HACCP cabling (option). 8. Power management system control cable (option). Detailed electrical connection data available in kettle electrical diagram.

  • Page 47: Water Connections

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.01.2025) 6.8. Water connections Water connections of the CulinoPro combi-kettle can only be carried out by a person with professional STOP competence in the installation and service of heating, plumbing and air conditioning equipment. The location of the water connection points appears from the installation drawing.

  • Page 48: Water Connection And Quality Requirements

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) 6.8.1. Water connection and quality requirements • The unit must be connected to the cold and warm water supply and, if fitted with a twin water con- nection option (T), also to the soft water supply. •...

  • Page 49: Extreme Water Conditions

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.01.2025) 6.8.2. Extreme water conditions When extreme water conditions not fulfilling the requirements above exist, filters and water treatment devices should be installed in order to ensure proper function of the unit and avoid corrosion. When extreme water conditions are at hand, a water quality analysis must be carried out.

  • Page 50: Ventilation

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) 6.9. Ventilation The heat and steam load of the kettle must be taken into account in the kitchen’s ventilation plan. A ven- tilation hood must be installed above the kettle, because plenty of steam is released when the kettle lid is opened.
  • Page 51 CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.01.2025) 200 - 400 liter kettles On hydraulically tilted CulinoPro 200, 300 and 400 combi-kettles the rotation direction of the hydraulic pump has to be checked according to section “6.7. Electrical connections” . Next you have to ensure that the kettle is horizontal when it is in the cooking position.

  • Page 52: Fastening The Mixer Motor Cover Box

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) 6.11.2. Fastening the mixer motor cover box On the large kettle models (CulinoPro 150, 200, 300, 400), the cover box of the mixing motor comes unat- tached inside the kettle. The cover box is fastened after installation by using the screws supplied while the kettle is in a tilted position.

  • Page 53: First Run And Testing

    The kettle gives an alarm signal and interrupts the test if the safety valve does not open within STOP acceptable limits. In this case, it is strictly prohibited to continue using at the kettle, and you should immediately contact a qualified Metos service to fix the error.

  • Page 54: Earth Leakage Circuit Breaker Test (Option)

    CULINOPRO Installation Rev. 1.0 (30.12.2024) Rev. 1.0 (31.1.2025) 6.12.3. Earth leakage circuit breaker test (option) If the kettle is equipped with the optional socket in the back of the control panel the earth leakage circuit breaker have to be tested after the installation by pressing the test button. Earth leakage circuit breaker test button 6.13.

  • Page 55: Technical Specifications

    CULINOPRO Technical specifications Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) Technical specifications 7.1. Dimensions M = Service access CulinoPro The minimum free distance to any structure behind the kettle needed for tilting of the kettle is dimension L depending on model. However service access to the components under the kettle bowl requires the bigger dimension M.

  • Page 56: Water Connection

    CULINOPRO Technical specifications Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) 7.2. Floor drain and installation frame positioning 7.3. Water connection Cold water connection R1/2” ( ø15 ). Must be fitted with a one way valve and shut off valve. Hot water connection R1/2” ( ø15 ). Must be fitted with a one way valve and shut off valve. (option).

  • Page 57: Electrical Connections

    CULINOPRO Technical specifications Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022) 7.4. Electrical connections Electrically heated kettles 3/N/PE AC 400/230V 50 Hz Type Power/kW Current/A Fuse/A Supply cable diameter CulinoPro min. / mm max. / mm 12.5 18.0 22.0 100E 22.0 150E 27 .6 150EH 35.6...
  • Page 58 CULINOPRO Technical specifications Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022)

  • Page 59: Installation/Commissioning Checklist

    DD – MM – YYYY Installation meets the manufacturer’s installation instructions: If the installation does not comply installation instruction values, customer and Metos have to be notified immediately about possible deviations. We confirm the installation was done according to the attached installation checklist, the installation instructions and all national and local standards which ever may apply.

  • Page 60: Physical Installation

    Indicated voltage on the rating plate corresponds with measured …. voltage: We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.  Copyright 2019 Metos Oy Ab...
  • Page 61 User/customer advised in preventative maintenance ……………………… (safety valve test executed 4 times/year etc.): We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.  Copyright 2019 Metos Oy Ab...

  • Page 62: Revision History

    Description Date Chapter (C) Department Original version 2019-08-19 We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.  Copyright 2019 Metos Oy Ab...
  • Page 63 CULINOPRO Technical specifications Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022)
  • Page 64 Please return following material/data in any case as soon as possible: Service parts that are exchanged with parcel service: Tracking number: - Service data - HACCP data - Log file - Pictures Address for parts: Metos Oy Ab Ahjonkaarre FI-04220 Kerava FINLAND...
  • Page 65 CULINOPRO Technical specifications Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022)
  • Page 66 CULINOPRO Technical specifications Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022)
  • Page 67 CULINOPRO Technical specifications Rev. 1.0 (30.12.2024) Rev. 1.1 (31.12.2022)
  • Page 68 Metos Oy Ab Ahjonkaarre, 04220 Kerava, Finland Tel. +358 204 3913 metos.finland@metos.fi www.metos.com...

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