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Summary of Contents for Metos WD-100GR
- Page 1 POTWASHER WITH GRANULATE WD- 100GR (translation of the original documentation) 4197805,4197807 , 4197817 Installation and user manual S/N: Valid from: 01.05.2012 Rev.: 3.0...
- Page 2 When you need service or technical help, please let us know the serial number shown on the rating plate. This will make it easier to provide you with correct serv- ice. For your convenience, space is provided below for you to record your local Metos service contact information. METOS TEAM Metos service phone number:.................
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Page 3: Table Of Contents
WD-100GR Rev. 1. General information ................. 1 1.1 Symbols used in this manual ................1 1.2 Symbols on the dishwasher ................1 1.2.1 Machine marking ..................2 1.3 Checking that the machine and the manual correspond ........2 2. Safety instructions ................3 2.1 General information .................. - Page 4 WD-100GR Rev. 3.8 Connections ....................10 3.8.1 Electrical connection ................11 3.8.2 Water connection ..................11 3.8.3 Drain connection ..................11 3.8.4 Ventilation ....................11 3.9 Installing auxiliary equipment ................. 12 3.10 Installing detergent and drying agent equipment ......... 13 3.10.1 Electrical connection of the equipment ..........
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Page 5: General Information
WD-100GR Rev. 3.0 (201205) General information 1. General information Read the instructions in this manual carefully as they contain important informa- tion regarding the correct, effective and safe installation, use and servicing of the dishwasher. Keep this manual in a safe place so that it can be used by other operators of the dishwasher. -
Page 6: Machine Marking
WD-100GR Rev. 3.0 (201205) General information 1.2.1 Machine marking The machine has two rating plates, one of which is placed at the bottom of one side of the machine and the other in the electrical cabinet. The technical informa- tion on the plates is also included on the machine's wiring diagram. The various... -
Page 7: Safety Instructions
WD-100GR Rev. 3.0 (201205) Safety instructions 2. Safety instructions 2.1 General information The machine is CE marked, which means that it complies with the requirements of the EU machinery directive with regard to product safety. Product safety means that the design of the machine will prevent personal injury or damage to property. -
Page 8: Detergent And Drying Agent
WD-100GR Rev. 3.0 (201205) Safety instructions 2.4 Detergent and drying agent Only detergent and drying agent intended for industrial dishwashing machines must be used. Ordinary washing-up liquid must not be used in the machine or for soaking. Contact your detergent supplier regarding the choice of a suitable deter- gent. -
Page 9: The Outside Of The Machine
WD-100GR Rev. 3.0 (201205) Safety instructions 2.6.2 The outside of the machine Pressure washers and hoses must not be used to wash the outside of the ma- chine. Water can penetrate into the electrical cabinet and the control panel and damage the equipment, which may affect the safety of the machine. -
Page 10: Installation
WD-100GR Rev. 3.0 (201205) Installation 3. Installation 3.1 General information The machine must be installed by authorised personnel only. Read these instructions carefully as they contain important information regarding the correct installation method. The instructions should be used together with the machine’s wiring diagram and flow diagrams for water and steam. -
Page 11: Space For Servicing
WD-100GR Rev. 3.0 (201205) Installation 3.2.4 Space for servicing A 1-metre area should be left clear in front of the machine for servicing purposes. The area above the machine must not contain any equipment which could pre- vent the fitting, servicing and replacement of parts. -
Page 12: Unpacking
WD-100GR Rev. 3.0 (201205) Installation 3.5 Unpacking Check against the delivery note that all the units have been delivered. Remove the packing material. Inspect the machine for any transport damage. 3.5.1 Removing packaging The packaging consists of a frame on which the machine rests, beams that hold the frame together, two beams as protection for the pumps and two thin boards that hold the spacer blocks in place. -
Page 13: Recycling The Packaging
WD-100GR Rev. 3.0 (201205) Installation 3.6 Recycling the packaging Packaging must be disposed of or recycled in accordance with local regulations. 3.7 Installation 3.7.1 Positioning the machine Remove the protective plastic on the sides which will be put against the wall. -
Page 14: Connections
WD-100GR Rev. 3.0 (201205) Installation 3.8 Connections *) The condensing fan runs for 10 seconds at the start of the wash cycle and for 50 seconds from 10 seconds after the final rinse has started. Cold water connection Hot water connection... -
Page 15: Electrical Connection
WD-100GR Rev. 3.0 (201205) Installation 3.8.1 Electrical connection This symbol on a component is a warning of electrical equipment. The part may only be removed by a qualified electrician or trained personnel. Information about electrical connections can be found on the machine's wiring di- agrams. -
Page 16: Installing Auxiliary Equipment
WD-100GR Rev. 3.0 (201205) Installation 3.9 Installing auxiliary equipment Once the machine is in place and adjusted horizontally and vertically, the auxiliary equipment can be fitted. • The loading bench (A) and extension bench (B) can be put in place. The height of the extension bench (B) can be adjusted where it connects to the machine. -
Page 17: Installing Detergent And Drying Agent Equipment
WD-100GR Rev. 3.0 (201205) Installation 3.10 Installing detergent and drying agent equipment The machine comes ready for fitting detergent and drying agent equipment, but this is not included with the machine. To avoid making unnecessary holes in the machine, the equipment should be placed on the wall behind the machine on the outfeed side. -
Page 18: Detergent Dosing System
WD-100GR Rev. 3.0 (201205) Installation 3.10.2 Detergent dosing system • The water outlet (A) for the detergent dosing system is on the incoming hot water pipe. • The hose on the back of the machine is connected to a container for deter- gent. - Page 19 WD-100GR Rev. 3.0 (201205) Installation Read the installation and user manuals carefully. Then check the following points: 1. Check: • That the wires to the doors are properly seated on all wire wheels. • Water and drain connections. • That the machine is evenly balanced.
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Page 20: Technical Documentation
WD-100GR Rev. 3.0 (201205) Installation 3.12 Technical documentation To ensure that the machine is used correctly, it is essential that the documenta- tion supplied with the machine is made available to the staff who will be using the machine. The installation and user manuals should be kept near the machine. -
Page 21: Instructions For Use
WD-100GR Rev. 3.0 (201205) Instructions for use 4. Instructions for use All personnel using the machine must be given training in how the machine works by the person responsible for staff safety. The dishwasher should not be used by anyone suffering from a physical or mental illness. -
Page 22: Preparations
WD-100GR Rev. 3.0 (201205) Instructions for use 4.1 Preparations 4.1.1 The machine's design WD-100GR 100_02... - Page 23 WD-100GR Rev. 3.0 (201205) Instructions for use Display LEDs which indicate the choice of programme LED which indicates that the diagnostics function is activated LED for the alarm function (flashes in the case of an alarm that can be re- set) LED which lights when the power is switched on.
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Page 24: Preparations Before Filling
WD-100GR Rev. 3.0 (201205) Instructions for use 4.1.2 Preparations before filling Check: • that the machine has been cleaned and that the stopcocks on the water supply are open. • that there is granulate in the granulate wash tank (15). The tank should contain 10 litres of granulate. - Page 25 WD-100GR Rev. 3.0 (201205) Instructions for use A=Cassette 209,7340 B=Loading bench 209,7370 C=Trolley 209,7362 All the items must be correctly and firmly positioned. The dirty side of the items must face outwards. Check that nothing is sticking out and preventing the cas- sette from rotating in the machine.
- Page 26 WD-100GR Rev. 3.0 (201205) Instructions for use Positioning gastronorm canteens The canteens must be pushed down into the guides in the cassette. If smaller canteens are being washed, the dividers (B) must be fitted and locked into the frame. Fixed guides (A) for large canteens. Dividers (B) for smaller canteens.
- Page 27 WD-100GR Rev. 3.0 (201205) Instructions for use Alternative position for a 1/1 canteen Using accessories A number of accessories is available for washing different types of items. It is im- portant to use the correct accessories in order to obtain the best washing results.
- Page 28 WD-100GR Rev. 3.0 (201205) Instructions for use Trolley The trolley is used for moving clean and/or dirty items. Trolley 209,7362 Cartridge The cartridge with supporting sides is used for all types of washing. The items are positioned in the cartridge so that they do not move during the wash cycle.
- Page 29 WD-100GR Rev. 3.0 (201205) Instructions for use Support partition, side holder The support partition, which is placed in the bottom of the cassette, is used for washing lids, chopping boards with a length of 600 mm, baking trays 600 x 400/ 450 x 20/40 mm in size and other shallow items with a maximum size of 600 x 600 The items are placed between the supporting sides (A).
- Page 30 WD-100GR Rev. 3.0 (201205) Instructions for use Long guides These double the machine's capacity when washing 1/2 canteens. Long guides 209,7342 Short guides These are used to wash canteens smaller than 1/1 in size. Short guides 209,7343...
- Page 31 WD-100GR Rev. 3.0 (201205) Instructions for use Granulate and separating spatula The granulate is used for the wash programmes with granulate P1, P2 and P3. Only use granulate which is approved by the machine's manufacturer. The spat- ula is used to scrape off loose dirt.
- Page 32 WD-100GR Rev. 3.0 (201205) Instructions for use Connection line (Option) If the loading bench needs to be moved further away from the machine, an addi- tional connection line can be used. It comes in a variety of different lengths. Connection line 209,7375...
- Page 33 WD-100GR Rev. 3.0 (201205) Instructions for use Washing china, cassette for 500 x 500 wash basket (Option) This cassette, together with the grid 209, 7365, can usefully be used with wash baskets which are divided into compartments. Cassette for 500 x 500 wash basket 209,7364...
- Page 34 WD-100GR Rev. 3.0 (201205) Instructions for use All-round holder (Option) The all-round holder is used for washing ABC canteens, pots and pans. Pots and pans can be hung from the top part of the holder. All-round holder 209, 7350 Flexible insert (Option) Bowls, small saucepans, baking tins and other items which are hard to position in other holders can be washed in the flexible insert.
- Page 35 WD-100GR Rev. 3.0 (201205) Instructions for use Holder for ABC canteens (Option) The holder is suitable for smaller ABC canteens. The maximum size is 1/2 can- teens. The handles of the canteens must be slid over the holder's posts. Holder for ABC canteens 209,7356 Canteen holder GN 1/3, 1/6, 1/9 (Option) The holder is suitable for washing 1/3, 1/6 and 1/9 canteens.
- Page 36 WD-100GR Rev. 3.0 (201205) Instructions for use Canteen holder GN 2/8 (Option) The holder is suitable for washing 2/8 canteens. Holder for 2/8 canteens 209,7368 Pot holder (Option) This holder is used for bowls and pans. Pot holder 209,7352...
- Page 37 WD-100GR Rev. 3.0 (201205) Instructions for use Utensil holder (Option) The utensil holder is used for washing utensils, such as ladles, whisks etc. (Max- imum height 600 mm). Utensil holder 209,7353 Cutlery holder (Option) The cutlery holder is used for washing all types of cutlery.
- Page 38 WD-100GR Rev. 3.0 (201205) Instructions for use Mesh basket (Option) Small utensils can be placed in the mesh basket. They should be put loose in the basket for the best washing results. Mesh basket 209,7357 Suspension device - guides (Option) Here you can store the short and long guides when they are not being used.
- Page 39 WD-100GR Rev. 3.0 (201205) Instructions for use Suspension device - side holder (Option) Here you can store the side holder when it is not being used. Suspension device - side holder 209,7359 Holder - accessories (Option) Here you can store the various accessories when they are not being used.
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Page 40: Using The Machine
WD-100GR Rev. 3.0 (201205) Instructions for use 4.2 Using the machine In the various stages of the wash cycle, the cassette rotates as follows: • Washing, around 10 revolutions/minute • Rinsing, around 13 revolutions/minute • Spinning, around 80 revolutions/minute 4.2.1 Washing... - Page 41 WD-100GR Rev. 3.0 (201205) Instructions for use Wash programmes with granulate The display (1) shows which programme has been selected. Use a programme with granulate for very dirty items, such as burned saucepans, baking sheets and gratin dishes. The programme times depend on the water pressure during the final rinse.
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Page 42: Starting The Wash Programme - Washing
WD-100GR Rev. 3.0 (201205) Instructions for use 4.2.2 Starting the wash programme – washing • Close the doors and start the wash programme by pressing button (6). • While the machine is washing, the display will show the remaining washing time (up to the final rinse). -
Page 43: Guaranteed Final Rinse
WD-100GR Rev. 3.0 (201205) Instructions for use NOTE: If there is to be a long break between washes, select pause mode P0. The doors remain closed to save energy and to stop the temperature of the water in the wash tank from falling. -
Page 44: Stopping The Machine During Operation
WD-100GR Rev. 3.0 (201205) Instructions for use 4.2.5 Stopping the machine during operation If the machine needs to be stopped during operation for some reason, press but- ton (7) to turn off the power supply. To restart the machine, press the On/Off button (7). Then press the control button (6) and the doors will open. - Page 45 WD-100GR Rev. 3.0 (201205) Instructions for use Recommendations • Change the water if a large amount of foam forms. • If a large number of items need washing before lunch and relatively few during the afternoon, change the water directly after the lunchtime wash.
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Page 46: After Use - Cleaning
WD-100GR Rev. 3.0 (201205) Instructions for use Checking the wash nozzle Check regularly that the wash arm nozzles (21) are not blocked. Remove the wash arms (12) and clean the nozzles if necessary. To avoid the nozzles getting blocked, it is important to remove all large pieces of food from the items to be washed before putting them in the machine. - Page 47 WD-100GR Rev. 3.0 (201205) Instructions for use Steel wool and pressure washers must not be used for cleaning. There is a risk of splashing even if the floor is only hosed down. Cleaning the inside of the machine Preparations: •...
- Page 48 WD-100GR Rev. 3.0 (201205) Instructions for use Internal cleaning programme: NOTE: This program cannot be used on front-feed machines. WD-100GR 27246 • The machine must be in pause mode. No wash program must be selected. Press the programme button with the lit LED (2) until the LED goes out.
- Page 49 WD-100GR Rev. 3.0 (201205) Instructions for use Cleaning the wash nozzles and the wash arms: Undo the quick release lock (A). Take out the wash arms. Check and clean the wash nozzles (B). • Take out the wash arms (12). Undo the quick release lock and pull the wash arms straight up.
- Page 50 WD-100GR Rev. 3.0 (201205) Instructions for use Cleaning other equipment • Clean the extension bench (D) between the loading bench (B) and the ma- chine. • Remove and clean the roller cassettes (C) and filters (A) on the loading bench. Clean the bench and refit the filters (A) and roller cassettes (C).
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Page 51: Periodic Cleaning
WD-100GR Rev. 3.0 (201205) Instructions for use 4.3.2 Periodic cleaning Collecting the granulate The granulate must be collected and cleaned once a week. This must be done before the machine is emptied and switched off. To collect the granulate, replace the filters with the connector plates (A) and the granulate collectors (B). - Page 52 WD-100GR Rev. 3.0 (201205) Instructions for use Cleaning the granulate each month (or as required) • Collect the granulate and tip it into a bucket. • Place the bucket containing the granulate in the sink. Take the hand show- er and move it around in the granulate, rinsing the granulate carefully.
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Page 53: Periodic Servicing
WD-100GR Rev. 3.0 (201205) Instructions for use 4.3.3 Periodic servicing Long intervals between using the machine If the machine is not being used for a long period, the granulate and the machine should be disinfected with chlorine. You can store the granulate in the freezer dur- ing this period. -
Page 54: Operating Problems
WD-100GR Rev. 3.0 (201205) Instructions for use 4.3.4 Operating problems Troubleshooting PROBLEM CAUSE ACTION No indication on the control The mains switch is off. Turn on the mains switch. panel display when the con- trol button is pressed. The machine does not fill with The stopcock on the incom- Open the stopcock. - Page 55 WD-100GR Rev. 3.0 (201205) Instructions for use When you contact the service personnel, you will need to answer the following questions about the machine: • machine type and model • machine serial number and installation date • short description of the fault/problem •...
- Page 56 WD-100GR Rev. 3.0 (201205) Instructions for use ALARM TEXT ACTION (30) TIMEOUT WHEN Check that nothing is preventing the door from closing CLOSING DOOR or that no granulate has become lodged in the slide ON CLEAN SIDE bars of the doors. Reset the alarm by pressing button PRESS RESET (8).
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Page 57: Technical Information
WD-100GR Rev. 3.0 (201205) Technical information 5. Technical information The manufacturer reserves the right to make changes to the technical data. TECHNICAL DATA Granulate pump (kW) 2x2,2 Rinse pump (kW) Rotating table motor (kW) 0,37 Door drive motors (kW) 2x0,09... - Page 58 WD-100GR Rev. 3.0 (201205) Technical information **** Measured 1 metre from the side of the machine. CONNECTION, ELECTRICALLY HEATED MACHINE Total connected power (kW) Main fuse 400-415 V 3N~(A)* Max. connection area 400-415 V 3N~ (L1-L3, N, PE) Cu (mm²) Main fuse 230 V 3~ (A) * Max.
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