Metos VIKING Installation And Operation Manual
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Metos VIKING Installation And Operation Manual

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VIKING KETTLE
VIKING / VIKING COMBI 4G
Type (liters): 40, 60, 80, 100, 150, 200, 300, 400
Installation and Operation Manual
Original instructions
Rev 1.0
(29.1.2020)
From 16.1.2020
4224100, 4224102, 4224104, 4224106, 4224108, 4224110, 4224112, 4224114, 4224120, 4224122, 4224124, 4224126, 4224128, 4224130, 4224132, 4224134
4224200, 4224202, 4224204, 4224206, 4224208, 4224210, 4224212, 4224214, 4224220, 4224222, 4224224, 4224226, 4224228, 4224230, 4224232, 4224234

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  • Page 1 VIKING KETTLE VIKING / VIKING COMBI 4G Type (liters): 40, 60, 80, 100, 150, 200, 300, 400 Installation and Operation Manual Original instructions Rev 1.0 (29.1.2020) From 16.1.2020 4224100, 4224102, 4224104, 4224106, 4224108, 4224110, 4224112, 4224114, 4224120, 4224122, 4224124, 4224126, 4224128, 4224130, 4224132, 4224134...

  • Page 2: Table Of Contents

    5.1.5. Periodic service ............................14 5.2. Operation ..............................15 5.2.1. Cooking ..............................15 5.2.2. Tilting the kettle ............................16 5.2.3. Mixer operation (Viking Combi) .........................17 5.2.4. Cooling system (optional) ..........................20 5.2.5. Water fi lling ...............................22 5.3. After use ..............................24 5.3.1. Cleaning ..............................24 5.3.2. Periodic service ............................26 5.3.3.
  • Page 3 VIKING 4G E, S Rev. 1.0 (29.1.2020) 6.4.2. Subsurface frame cast into the fl oor ......................32 6.4.3. Surface installation frame fi xed to the fl oor....................33 6.5. Installation on frames ..........................34 6.6. Free standing kettles ..........................36 6.7. Electrical connections ..........................40 6.7.1.

  • Page 4: General

    VIKING 4G E, S General Rev. 1.0 (29.1.2020) General Carefully read the instructions in this manual as they contain important information regarding proper, effi cient and safe installation, use and maintenance of the appliance. Keep this manual in a safe place for eventual use by other operators of the appliance.

  • Page 5: Safety

    Directive regarding Pressure Equipment currently in force. The Viking kettle is a pressurized vessel with a maximum operating pressure of 1 bar (or 0,5 bar for cer- tain markets). Overpressure is prevented by means of both mechanical (safety valve, pressure switch) and electronic control.

  • Page 6: Changing The Settings And Adjustments

    VIKING 4G E, S Safety Rev. 1.0 (29.1.2020) 2.2. Changing the settings and adjustments Technical adjustments to the appliance must be performed by a qualifi ed and well trained person. 2.3. Safety instructions in the event of malfunction In case of a serious emergency, all functions of the appliance must be stopped by turning the mains switch to the OFF position.

  • Page 7: Warnings

    • Viking kettles are to be used only for food preparation. Interacting or corrosive substances are not to be prepared in the kettle. Note that also long-term effect of some food preparation substances, such as salt, acetic acid, lemon acid and lactic acid, can be corrosive.

  • Page 8: Functional Description

    VIKING 4G E, S Functional description Rev. 1.0 (29.1.2020) Functional description 3.1. Intended use of the appliance The kettle is designed for professional food preparation. Using the kettle for other purposes is prohibited. It is forbidden to put corrosive ingredients or substances reacting with each other in the kettle. Please ob- serve that long-term effect of some substances used in food preparation is corrosive.

  • Page 9: Construction Of The Kettle

    The main parts of the kettle / combi-kettle are illustrated in the following pictures: 1. Support pillar 2. Safety block 3. Mixer and mixing tool (only for Viking Combi) 4. Emptying valve for steam generator 5. Safety lid 6. Safety grid for fi ll opening 7.
  • Page 10 VIKING 4G E, S Functional description Rev. 1.0 (29.1.2020) 1. Safety lid 2. Lifting arm 3. Locking lever of the lid 4. Safety grid for fi ll opening 5. Safety switch 6. Cover for fi ll opening (not shown in picture) Mains switch 1.

  • Page 11: Control Panel

    VIKING 4G E, S Functional description Rev. 1.0 (29.1.2020) 3.5. Control panel The control panel and the available functions on the kettle are different depending on what options are available. This manual covers all options. The functions and controls depends on selected features:...
  • Page 12 VIKING 4G E, S Functional description Rev. 1.0 (29.1.2020) Viking Combi with cooling and water automatics Viking 1. Power regulator 2. Heating on indicator 3. Cooling 4. Mixing speed regulator 5. ”Mixer ON” indicator 6. Automatic water fi lling 7. Kettle bowl tilting 8.

  • Page 13: Operating Instructions

    • The steam generator has the right amount of water (white water level indicator light on the control panel of the Viking kettle, normally water must be refi lled a few times per year). Steam heated models: Check that: •...

  • Page 14: Quarterly

    If the test was not implemented as described it is strictly prohibited to continue using at the kettle, and STOP you should immediately contact a qualifi ed Metos service to fi x the error. 5.1.4. Yearly • It is advisable to have the unit checked once a year by qualifi ed personnel. Preventive checking is the best guarantee for operational reliability and saves breakdown costs.

  • Page 15: Operation

    VIKING 4G E, S Operation instructions Rev. 1.0 (29.1.2020) 5.2. Operation 5.2.1. Cooking The temperature of the steam jacket of the kettle is always at least the same as the room temperature or the same as the temperature of the cooling agent, if the kettle is equipped with a cooling attachment (option).

  • Page 16: Tilting The Kettle

    VIKING 4G E, S Operation instructions Rev. 1.0 (29.1.2020) 5.2.2. Tilting the kettle Open the safety lid of the kettle before tilting and ensure that there is enough space for tilting behind the kettle. Tilting the kettle is carried out by pressing the tilting button...

  • Page 17: Mixer Operation (Viking Combi)

    If the kettle lid is opened during mixing, the mixing function will be interrupted and it must be restarted using the mixing program selector switch and speed regulator. Positioning the mixing tool and scrapers (Viking Combi) Attach the scrapers by placing the pins on the mixing tool into the holes on the scrapers. After that turn the scraper into place by lifting the scraper’s lower part.
  • Page 18 VIKING 4G E, S Operation instructions Rev. 1.0 (29.1.2020) It is easiest to attach the mixing tool to the mixer axle when the kettle is in a tilted position. Push the ring on the mixing tool into the kettle’s mixer axle and fi t the...
  • Page 19 VIKING 4G E, S Operation instructions Rev. 1.0 (29.1.2020) Operation of the pre-set mixing programs The automatic mixing programs are preset and cannot be changed. The programs will start immediately when the mixing program selector switch is turned to position P1 or P2.

  • Page 20: Cooling System (Optional)

    VIKING 4G E, S Operation instructions Rev. 1.0 (29.1.2020) 5.2.4. Cooling system (optional) The cooling system is based on chilling tap water which is circulating inside the steam jacket. Mixing and use of scrapers makes the chilling more effective. The needed chilling time depends on the quantity of the product, the temperature at the beginning and at the end of the cooling, the fl...
  • Page 21 VIKING 4G E, S Operation instructions Rev. 1.0 (29.1.2020) Automatic cooling - C2 Cooling switch Starting the cooling Start the cooling by turning the cooling switch to cooling position. The cooling switch will be lit or blinking as follows: • Steady light: Cooling.

  • Page 22: Water Fi Lling

    VIKING 4G E, S Operation instructions Rev. 1.0 (29.1.2020) 5.2.5. Water fi lling Manual water fi lling 1. Manual water fi lling switch • Start the fi lling by turning the switch to fi ll position. The fi lling continues as long as the switch is in this position.
  • Page 23 VIKING 4G E, S Operation instructions Rev. 1.0 (29.1.2020) Interrupting the automatic water fi lling. • The function is interrupted by pushing the automatic fl ow on/off button. • The achieved value stays on the display and the decimal point is blinking.

  • Page 24: After Use

    VIKING 4G E, S Operation instructions Rev. 1.0 (29.1.2020) 5.3. After use 5.3.1. Cleaning Use of a pressure washer is forbidden. Pressure washers generate huge amounts of water fog that STOP might contribute to contamination of food and food handling surfaces over large areas in the kitchen.
  • Page 25 VIKING 4G E, S Operation instructions Rev. 1.0 (29.1.2020) The dosing and impact time instructions for cleaning detergents must be followed - e.g. exceeding the impact time for foam cleaning detergents in combination with salt residues has been observed to cause severe spot corrosion even on stainless steel.

  • Page 26: Periodic Service

    VIKING 4G E, S Operation instructions Rev. 1.0 (29.1.2020) Press the lid arm against the lid so that the fi xing cone is guided into the fi xing part and the locking lever snaps in the locked position. Make sure that the lid is locked on the arm.

  • Page 27: Troubleshooting

    VIKING 4G E, S Operation instructions Rev. 1.0 (29.1.2020) 5.4. Troubleshooting The kettle does not heat up • The kettle is not in upright (cooking) position. Return the kettle to upright position. • Steam supply problems on a steam heated kettle. Check the steam supply and pressure.

  • Page 28: Maintenance Information

    VIKING 4G E, S Operation instructions Rev. 1.0 (29.1.2020) 5.4.1. Maintenance information Keep a record of all service and repair measures carried out for the kettle during its life cycle. Service history may speed up future service measures, help in controlling the costs and in plan- ning new investments.

  • Page 29: Installation

    VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) Installation 6.1. General Please observe the instructions given in this chapter concerning the installation and adjustments that must be done before taking the kettle into use. Strict observance of the instructions prevents malfunc- tions and damages potentially caused by defective installation.

  • Page 30: Disposal Of The Package

    VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) 6.1.5. Disposal of the package After unpacking all packing material must be sorted and disposed of in accordance with local recycling regulations. 6.2. Installation Check before installation from the installation drawing that there is enough space behind the kettle for tilting and servicing.

  • Page 31: Installation Frames

    VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) 6.4. Installation frames 6.4.1. Positioning of installation frames Single kettle SINGLE SINGLE Kettle group GROUP SINGLE SINGLE GROUP Model Installation frames (mm) MG4224000 Surface installation 40E, S MG4224002 Sub-surface installation MG4224004 Group installation, surface...

  • Page 32: Subsurface Frame Cast Into The Fl Oor

    VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) 6.4.2. Subsurface frame cast into the fl oor Installation frames are mounted according to the installation drawing, with the help of installation guides supplied with the delivery. The frames must be installed in a horizontal position and fi xed so that they do not move during casting.

  • Page 33: Surface Installation Frame Fi Xed To The Fl Oor

    VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) 6.4.3. Surface installation frame fi xed to the fl oor Surface frames are mounted according to the installation drawing, with the help of installation guides supplied with the delivery. If the inclination of the fl oor is very steep, it may be necessary to level the surface frame closer to the horizontal by placing stainless steel spacers between the frame and the fl...

  • Page 34: Installation On Frames

    Front Back Viking 40, 60, 80, 100, 150 and 200 Viking 300 and 400 • Lift the forklift trolley so that it supports the kettle preventing it from tipping over when the transport brackets are removed.
  • Page 35 VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) • Next, the control pillar (1) is adjusted by means of the adjusting bolts (3), to a horizontal position and on the same level with the support pillar. When the control pillar (1) is in position, it is fi xed to the installation frame (2) with four fi...

  • Page 36: Free Standing Kettles

    VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) 6.6. Free standing kettles Installing the fi rst left hand kettle or a single kettle 40 - 200 liter kettles 40 - 200 liter kettles are delivered attached to a pallet with transport brackets, the free standing frame is delivered on a separate pallet.
  • Page 37 VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) 300 and 400 liter kettles The 300 and 400 liter kettles are delivered pre-mounted on the free standing frame. • Lift the kettle one side at the time and place planks under the feet of the free standing frames feet in order to lift the kettle enough to make the fork-lift trolley to fi...
  • Page 38 VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) Installing the following kettle in a kettle group If a kettle group is installed proceed as follows: • Remove the cover plate of the left hand kettles control pillar (10 mm spanner).
  • Page 39 VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) • Mount the locking ring (1) and secure it with the two locking screws (2) (4 mm Allen key). After that the cover plate of the kettles control pillar can be refi tted (3) (10 mm spanner).

  • Page 40: Electrical Connections

    VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) 6.7. Electrical connections The electrical connections of the kettle can only be carried out by a qualifi ed electrician having the neces- STOP sary competence for the installation and service of electrical appliances.
  • Page 41 VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) 1. Supply cable 2. Lead-through plate 3. Cable bushing 4. Mains switch 5. PE terminal 6. N terminal Detach the lead-through plate (2) from the pillar. Slip the supply cable (1) through the cable bushing (3) of the lead-through plate.

  • Page 42: Electrical Connection To Peak Power Regulating Systems

    Rev. 1.0 (29.1.2020) 6.7.1. Electrical Connection to Peak Power Regulating Systems The Viking kettle is prepared for connection to peak power regulating systems like Sicotronic or Eco- tronic. These systems continuously monitor all the connected appliances of the site and intelligently control electrical power usage in order to keep total peak energy under set limit and at the same time minimize the effect this has on the usage of the appliances.
  • Page 43 VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) Electrical connections A. Connections from the rear B. Connections from below Electrical power supply cable, PG21/PG36/PG42 gland HACCP cabling (option). 8. Power management system control cable (option). Detailed electrical connection data available in kettle electrical diagram.

  • Page 44: Water And Steam Connections

    VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) 6.8. Water and steam connections Water connections of the kettle can only be carried out by a person with professional competence in the STOP installation and service of heating, plumbing and air conditioning equipment.

  • Page 45: Water Connection And Quality Requirements

    VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) An example of connections in a kettle group KETTLE 1 KETTLE 2 KETTLE 3 KETTLE 2 KETTLE 3 KETTLE 1 (KETTLE 3) (KETTLE 2) (KETTLE 1) (KETTLE 3) (KETTLE 2) (KETTLE 1)

  • Page 46: Extreme Water Conditions

    VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) 6.8.2. Extreme water conditions When extreme water conditions not fulfi lling the requirements above exist, fi lters and water treatment devices should be installed in order to ensure proper function of the unit and avoid corrosion. When extreme water conditions are at hand, a water quality analysis must be carried out.
  • Page 47 VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) Steam supply recommendations...

  • Page 48: Ventilation

    VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) 6.9. Ventilation The heat and steam load of the kettle must be taken into account in the kitchen’s ventilation plan. A ven- tilation hood must be installed above the kettle, because plenty of steam is released when the kettle lid is opened.

  • Page 49: Fastening The Mixer Motor Cover Box

    VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) 6.11.2. Fastening the mixer motor cover box On the large kettle models (150, 200, 300, 400), the cover box of the mixing motor comes unattached inside the kettle. The cover box is fastened after installation by using the screws supplied while the kettle is in a tilted position.

  • Page 50: Cooking Mode (Steam Heated Models)

    VIKING 4G E, S Installation Rev. 1.0 (29.1.2020) Overfi lling might prevent proper warming of the kettle. Thanks to the steam condensing system, the steam generator requires fi lling only a few times per year. Depending on the use of the kettle, it will be 2-4 times per year.

  • Page 51: Safety Valve Test

    If the test was not implemented as described it is strictly prohibited to continue using at the kettle, and you should immediately contact a qualifi ed Metos service to fi x the error. 6.12.3. Earth leakage circuit breaker test (option) If the kettle is equipped with the optional socket in the back of the control panel the earth leakage circuit breaker have to be tested after the installation by pressing the test button.

  • Page 52: Technical Specifi Cations

    VIKING 4G E, S Technical specifications Rev. 1.0 (29.1.2020) Technical specifi cations 7.1. Dimensions U = free standing M = maintenance space The minimum free distance to any structure behind the kettle needed for tilting of the kettle is dimension L depending on model.

  • Page 53: Floor Drain And Installation Frame Positioning

    VIKING 4G E, S Technical specifications Rev. 1.0 (29.1.2020) 7.2. Floor drain and installation frame positioning...

  • Page 54: Steam Connection

    VIKING 4G E, S Technical specifications Rev. 1.0 (29.1.2020) 7.3. Steam connection Model Inlet Condensate outlet R3/4” 12 kg/h R1/2” R3/4” 18 kg/h R1/2” R3/4” 24 kg/h R1/2” 100S R1” 30 kg/h R3/4” 150S R1” 45 kg/h R3/4” 200S R1 1/4”...

  • Page 55: Electrical Connections

    VIKING 4G E, S Technical specifications Rev. 1.0 (29.1.2020) 7.5. Electrical connections Electrically heated Viking Basic Viking Combi 3/N/PE AC 400/230V 50 Hz 3/N/PE AC 400/230V 50 Hz Type Power/ Current/ Fuse/ Supply cable diameter Type Power/ Current/ Fuse/ Supply cable diameter...
  • Page 56 VIKING 4G E, S Technical specifications Rev. 1.0 (29.1.2020)

  • Page 57: Installation/Commissioning Checklist

    DD – MM – YYYY Installation meets the manufacturer’s installation instructions: If the installation does not comply installation instruction values, customer and Metos have to be notified immediately about possible deviations. We confirm the installation was done according to the attached installation checklist, the installation instructions and all national and local standards which ever may apply.
  • Page 58 VIKING 4G E, S Technical specifi cations Rev. 1.0 (29.1.2020) Document type Document ID Revision Page(s) Review DOC000650 Owner organization Created by Date Status Metos Manufacturing 2019-08-19 Ready Country Department Document title Approved by Security level Installation/commissioning checklist Confidential for Metos kettles PRINTED PAPER COPY IS UNCONTROLLED - PAPERITULOSTE ON VALVOMATON KOPIO 1.
  • Page 59 VIKING 4G E, S Technical specifi cations Rev. 1.0 (29.1.2020) Document type Document ID Revision Page(s) Review DOC000650 Owner organization Created by Date Status Metos Manufacturing 2019-08-19 Ready Country Department Document title Approved by Security level Installation/commissioning checklist Confidential for Metos kettles PRINTED PAPER COPY IS UNCONTROLLED - PAPERITULOSTE ON VALVOMATON KOPIO 5.
  • Page 60 VIKING 4G E, S Technical specifi cations Rev. 1.0 (29.1.2020) Document type Document ID Revision Page(s) Review DOC000650 Owner organization Created by Date Status Metos Manufacturing 2019-08-19 Ready Country Department Document title Approved by Security level Installation/commissioning checklist Confidential for Metos kettles PRINTED PAPER COPY IS UNCONTROLLED - PAPERITULOSTE ON VALVOMATON KOPIO 9.
  • Page 61 Please return following material/data in any case as soon as possible: Service parts that are exchanged with parcel service: Tracking number: - Service data - HACCP data - Log file - Pictures Address for parts: Metos Oy Ab Ahjonkaarre FI-04220 Kerava FINLAND...
  • Page 62 VIKING 4G E, S Technical specifications Rev. 1.0 (29.1.2020)
  • Page 63 VIKING 4G E, S Technical specifi cations Rev. 1.0 (29.1.2020)
  • Page 64 www.metos.com...

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