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Warranty Labconco Corporation provides a warranty to the original buyer for the repair or replacement of parts and reasonable labor as a result of normal and proper use of the equipment with compatible chemicals. Broken glassware and maintenance items, such as filters, gaskets, light bulbs, finishes and lubrication are not warranted.
Table of Contents 1: INTRODUCTION About This Manual Contents Included 2: BEFORE YOU INSTALL Location Requirements Clearance Requirements Electrical Requirements Service Line Requirements 3: SAFETY PRECAUTIONS Typographical Conventions General Safety Precautions Safety Precautions for this Product 4: INSTALLATION Unpacking Certification Certifier Password Airflow Velocity Test HEPA Filter Leak Test...
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HEPA Filters ULPA Filters Motor/Blower Pre-filters UV Lamp (optional) Internal Outlet(s) 6: NEXUS™ OPERATING SYSTEM Home Screen Menu Tabs Filter Life Remaining Bar Operating controls Timer (Optional) Navigating the Data Logs Menu Navigating the Settings Menu Configuration Submenu Adjusting the Sound Selecting a Language Adjusting Time &...
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7: USING YOUR NEXUS™ CLEAN BENCH Feature Overview System Reset Switch Controls Blower Operation Light Operation Outlet Operation Downloading Data Logs Utility Ports for Cables and Cords Working in the Clean Bench Planning Clean Bench Start-up Wipe Down Loading Materials and Equipment Work Techniques Final Purging Wipe Down...
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Service Fixture Universal Electric Hydraulic Base Stand (without Casters) Universal Electric Hydraulic Base Stand (with Casters) IV Bar Airflow Sensor Remote Communication Board PC Mount Kit Bin Kit 10: TROUBLESHOOTING Blower and Lights not working Blower only will not start Lights only will not illuminate Internal Outlet(s) not working UV Light will not illuminate...
Horizontal Clean Bench. The clean bench is designed to protect work from particulate contamination. It is the result of Labconco’s many years of experience in manufacturing laminar flow equipment, and features suggested to Labconco from users like yourself. This clean bench offers many unique features. To take full advantage of them, please acquaint yourself with this manual and keep it stored for future reference.
2: Before You Install Before you install the product, the site should be prepared for installation. Examine the location where you intend to install it. You must be certain that the area is level and of solid construction. In addition, a dedicated source of electrical power must be located within 10 feet (3 m) of the installation site.
On 115V models, all internal electrical outlets are protected by a ground fault interrupter circuit (GFCI). Labconco does NOT recommend connecting the product’s power cord into a GFCI outlet. GFCI outlets can nuisance trip, resulting in complete removal of power to the product.
Service Line Requirements All utility service lines should be ¼ inch O.D., brass, copper, or stainless steel, and equipped with an easily accessible shut-off valve. The service valves are rated for operation at 40 PSI (275 kPa). If the service line pressure exceeds this, it must be equipped with a pressure regulator to reduce the line pressure.
3: Safety Precautions Before unpacking, installing, operating, maintaining, or servicing this equipment, read the following safety warnings and precautions. Avant le déballage, l’installation, le fonctionnement, l’entretien ou la maintenance de cet équipement, lire les avertissements de sécurité et les précautions d’emploi. –...
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– Air or components that will be very hot. BURN RISK (HIGH TEMPERATURE) Take care not to touch these defined areas. Failure to avoid these areas may result in moderate to severe injury. – Air ambiant ou RISQUE DE BRÛLURE (TEMPÉRATURE ÉLEVÉE) composant devenant très chaud.
– Do not lift or move this equipment without assistance. LIFTING HAZARD – Ne pas soulever ou déplacer cet équipement sans DANGER DE LEVAGE assistance. – Magnets or magnetic field present. MAGNETIC FIELD IN USE – Présence d'aimants ou de champ CHAMP MAGNETIQUE UTILISE magnétique.
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Never contact moving parts with your person. Failure to avoid moving parts will result in moderate to serious injury, death, or damage to property. Ne jamais toucher les parties mobiles. Le non-respect de la consigne consistant à éviter les pièces mobiles peut entraîner des blessures graves, la mort ou des dommages matériels.
Safety Precautions for this Product Follow all the safety precautions described in this section. Because air from the work area is dispersed directly into the laboratory, the clean bench should never be used in conjunction with biohazardous material, toxins, or radionuclides.
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HEPA filter during installation or normal operation. If you suspect that a HEPA filter has been damaged, DO NOT use the clean bench; contact a local certification agency or Labconco at 800-821-5525 or 816-333-8811 for re- certification information. The HEPA filter in the Nexus clean bench will gradually accumulate airborne particulate matter from the room.
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Consultez les sections d'installation et de fonctionnement normal de ce manuel pour plus de détails. Wipe the interior surfaces of the clean bench with 70% ethanol. Prior to use, do not use abrasive cleaners, bleach, or solvents, as they may damage the work surface or other interior surfaces.
Inspect the product’s outer carton upon receipt. If damage is present, take photographs of the carton damage. These photographs may be required when filing a freight claim and may also be requested by Labconco Corporation or its dealers. Unpacking The following tools are required to unpack the equipment: •...
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Note: United States Interstate Commerce Commission rules require that claims be filed with the delivery carrier within fifteen (15) days of delivery. Do not return goods without the prior authorization of Labconco. Unauthorized returns will not be accepted. If the product was damaged in transit, you must file a claim directly with the freight carrier.
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Step 2 – Remove Wrap and Corner Protectors Using the Box Knife, remove any remaining clear wrap around the product. Remove the Corner Protectors and Cardboard as shown in Figure 4-2. Discard all clear wrap, Corner Protectors and Cardboard. Figure 4-2...
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Step 3 – Remove Shipping Brackets Using the 7/16” Socket and Ratchet and 7/16” Wrench, remove the Bracket Bolts and Nuts that secure the Shipping Brackets to the Pallet. Figure 4-2a shows the rear Shipping Brackets and Figure 4-2b shows the front Shipping Brackets. Using a 5/16” Nut Driver remove the Hex Head Screws on the rear Shipping Brackets (Fig.
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This step instructs the attachment of the clean bench to the flat pack base stand, once it is fully assembled. If mounting the clean bench to a Labconco electric hydraulic base stand, see the installation instructions included with the electric hydraulic base stand. If mounting the clean bench to a customer-supplied surface/stand, consult the customer or instructions provided by the alternate manufacturer for safe attachment.
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Figure 4-3 LOCK WASHER BOLT DETAILA LOCK WASHER BOLT DETAIL B Step 6 – Connect the Power Cord Locate the White Parts Box (Figure 4-2b), open the box and remove the Power Cord. Connect the IEC end of the Power Cord into the Power Inlet on the rear of the product (Figure 4-4).
• Airflow Visualization Study to determine airflow patterns If you have any questions regarding certification agencies or need assistance in locating one, contact Labconco’s Product Service Department at 1-800-522-7658 or 816-333- 8811. Certifier Password Never enter the password-protected area of the clean bench if you are not a trained and qualified certifier or technician.
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2. Establish the airflow velocity test points within the work area of the clean bench. Reference the “Air Velocity Data” section of Appendix D: Quick Chart Reference the airflow grid dimensions required for the clean bench being tested. Test points will always be taken 6” back from the diffuser. Use tape and marker to layout test points on the work surface (do not mark directly on the work surface).
HEPA Filter Leak Test Before initial use, or after a HEPA filter change, it is recommended to verify the integrity of the HEPA filter(s). This test will check for leaks in the HEPA filter(s). This test should only be conducted by a trained certifier. The following tools are required: •...
8. If the aerosol generator requires pressurized air, connect the air line. Turn on the appropriate number of Laskin nozzles for the model under test based on Table D-1. Verify each nozzle is working properly. 9. Verify the generator’s air pressure is 20 ± 1 psig. 10.
4. If penetration(s) present on the clean bench, hold a particle counter 1 inch from the side wall and 1 inch downstream from the penetration. With the probe of the counter facing into the airstream (or towards the diffuser), sample continuously. 5.
Safe for use with vacuum, air, nitrogen, and argon. Not for use with water, steam or high purity gasses like oxygen and hydrogen. Contact Labconco for additional valve options.
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The incoming service line(s) should be connected to the tube compression fitting(s) on the outside of the liner wall as shown in Figure 4-7. 1. Ensure that the tubing is ¼ inch O.D., soft metal, and that the end has been completely deburred.
Ground Fault Circuit Interrupter (GFCI) Test This test may only be applied on 100-115V models. 208-230V models do not contain GFCI outlets internal to the clean bench. To test the clean bench’s internal GFCI outlet(s), follow these instructions: The following tools are required: •...
Airflow Visualization Study Utilize a non-thermal smoke source to visually check airflow patterns in the clean bench. The following tools are required: • Smoke Stick(s), or • Smoke Generator If the Airflow Visualization Study is not performed immediately after the Airflow Velocity Test, check the following enclosure conditions: 1.
HEPA-filterered work environment. This protection is provided through the use of laminar airflow, HEPA filtration, careful clean bench construction, and Labconco’s Constant Airflow Profile (CAP) ECM motor. Each of the key performance features are detailed in this section.
Figure 5-1 LAMINAR AIRFLOW HEPA Filters HEPA filters are disposable, dry-type particulate filters. The filter material (or media) is typically made of borosilicate microfibers formed into a thin sheet, in a process similar to the production of paper. This sheet is folded or pleated to increase its surface area. The pleats are typically held in place by beads of glue that add rigidity to the media pack.
The motor utilizes Labconco’s exclusive Constant Airflow Profile (CAP) program to deliver a consistent volume of air, throughout the life of the HEPA Filter(s).
Because of its limitations, UV light should be used as an adjunct to good surface disinfection practices. In order to achieve optimum performance from the UV lamp, it should be replaced after 6,000 hours of operation or less, and the exterior surface of the lamp should be kept clean and free of dust.
6: Nexus™ Operating System The Nexus Horizontal Clean Bench features clear status information and user control with the touchscreen display. Read this section along with Section 7: Using Your Nexus™ Clean Bench to fully understand the features and controls of this product. Touch screen presses are shown as [BLUE WITH BRACKETS].
Filter Life Remaining Bar Along the bottom of the home screen, the filter life bar shows both a visual and a numeric percentage of life remaining. When life remaining is less than 20%, the bar will turn from blue to red. Reference Figure 6-1. Operating controls ™...
Navigating the Data Logs Menu This section will cover in detail the different options available in the Data Log Screen. See Figure 6-4 for the Data Log Screen. Figure 6-4 Each file will be named as follows “Log_YYYY-MM-DD_XX”, where YYYY = Year, MM = Month, DD = Day, and XX = 01 to 99 for the first through 99th log of that specific day as shown in Figure 6-4.
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Although the log file only allows viewing of up to 5 parameters (as shown in Figure 6-5), all parameters are stored with the Data Log, and will be viewable when the log file is downloaded and viewed on a computer. To change what parameters are visible in the individual log files, select the Gears icon (shown in the bottom right-hand corner of Figure 6-5).
Navigating the Settings Menu This section will cover in detail the different options available in the Settings Menu. See Figure 6-6 for the Settings Menu screen. Figure 6-6 Configuration Submenu This screen configures optional features. Reference Figure 6-7. • UV Light – Touching the toggle between ON & OFF will enable or disable the UV Light features.
Figure 6-7 To save any changed settings, touch [SAVE]. Adjusting the Sound Provides settings for the sound functionality of the clean bench. Reference Figure 6-8. • Touch Sounds – The ON/OFF toggle enables or disables audible touch of the screen. •...
Figure 6-9 Selecting a Language Choose from eight languages: • English • Spanish • French • German • Italian • Chinese • Japanese • Portuguese Adjusting Time & Date Reference Figure 6-10. Use the Time and Date screen to choose Clock Format (12 or 24 hour), and then either manually set the Time and Date, or enable Auto Update, which (if the clean bench is connected to a valid Ethernet port) will auto update the time and date.
Selecting the Units of Measure This screen allows the user to change the units of measure for various sensors. Touch the desired drop-down field, and make selection: • Length – Select the desired units of measure: inches or centimeters • Velocity –...
Setting the Data Acquisition Rate This screen provides settings for the data log functionality. Reference Figure 6-13. • Data Acquisition Rate – The available rates are 10s, 30s, 1min, 2min, 3min, 5min & 10min. • Log File Deletion – Saved data logs delete after this time. Deletion rate options are 1, 3, 6, or 12 months with...
Utilizing Network Connection Modify Network connection specifications, if an active ethernet connection has been established. The most common setting for network connectivity via an Ethernet port is DHCP Enabled. This setting allows the facility’s network to dynamically assign an IP address. Reference Figure 6-15.
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Once the e-mail account(s) are set up, obtain the following information for each account (e-mail address): • SMTP Server • SMTP Username • SMTP Password • SMTP Port Number • Encrypted Connection Here is an example (this information will not be correct for your e-mail account) set-up for fake e-mail account: nexus123@gmail.com •...
is replaced, select [SERVICE COMPLETE] and input the name of the servicer, date and event in the Certifications Records pop-up The reminder time will start over. If [RESET] is selected from the maintenance menu, the user will still have to input their name, date, and event into the Certifications Records pop-up before the reminder timer...
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Touch [CERTIFICATION RECORDS] to display a log of all service or certification records. The person/entity performing the operation is saved along with the event. Notes can also be added manually for record keeping purposes. To export the certification data, insert a flash drive (formatted to FAT32) into the USB port on the front of the clean bench and select [EXPORT RECORDS] and follow the procedure on the...
Navigating the Sensors Menu This screen contains a list of all sensors installed on the clean bench. The Sensors Screen displays the current sensor reading in the selected unit of measure. If the clean bench is a width of 3’ or 4', there will be one blower (and one airflow sensor reading if installed).
Reference Figure 6-22. Figure 6-22 Software Update via USB Thumbdrive To update the software via USB, you must first download the latest version, available at Labconco.com to a USB thumbdrive. • The blower must be shut off prior to updating. •...
• A pop-up will prompt you to allow the software to access the files on the thumbdrive. This is a security feature of the Android-based software. You must touch [OK] to continue. The thumbdrive must be properly formatted as FAT32. If it is not, the update process will not proceed, and you will receive a pop-up instructing you that the drive is not properly formatted.
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1. Manual Tests: Turn on Light, Outlet and UV Light* for 7 sec. Blower Test(s) should run for 12 seconds. a. UV Shade Test* – prompt user to open UV Shade (if closed), then to close the UV Shade (user has 7 seconds to close UV Shade). *UV Light Test must verify UV Shade closed before running.
Resources Resources Screen provides consumable part number information. Reference Figure 6-24. Figure 6-24 Notifications Notification Screen provides a history, similar to the Data Log, excluding the routine operation data (i.e., Light status, Blower in Night-Smart, etc.). Notifications descriptions are listed with the date and time of the event’s occurrence and can include alarms, alerts, reminders, and other serviceable information.
Alerts and Alarms Any alarm that activates requires the user’s immediate attention, and some form of actionable response to clear the alarm. For more information see Section 10: Troubleshooting. Airflow Alert While the blower is on, any sudden disruption to the airflow within the clean bench will trigger an Airflow Alert.
Blower Failure Alarm The blower motor has failed, or the motor and display circuit board are not communicating properly. Touch [BLOWER] on the display (reference operating controls in Figure 6-2) to clear the alarm. For a 3FT or 4FT model, there is only a single blower. Figure 6-27 For the 5FT, 6FT &...
UV Shade Open The UV Shade is not closed, or the UV Shade and display circuit board are not communicating properly. Close the UV Shade properly or touch [UV LIGHT] (reference the operating controls in Figure 6-2) to clear the alarm. Figure 6-29 Power Loss Alarm A power loss to the unit occurred.
7: Using Your Nexus™ Clean Bench This section details the functional features and proper techniques for safely and efficiently using the Nexus Horizontal Clean Bench. Feature Overview Figure 7-1 illustrates key features and components of the product. Figure 7-1 PRE-FILTER(S) BLOWER(S) DISPLAY SERIAL NUMBER...
System Reset Switch The system reset switch removes power from the control board and microprocessor. It is located on the rear of the product. See Figure 7-2. This switch will NOT remove all electrical power from the product. For service operations, always disconnect the main electrical connection prior to removing service panels.
Controls The touchscreen display of the clean bench is shown in Figure 7-3. Take a moment to familiarize yourself with the controls, their locations, and functions. The display will report system functions, such as filter capacity, timer displays, alarm or error messages, as well as icons that illuminate when clean bench functions such as the light and blower are operational.
Blower Operation Figure 7-4 To start the blower, touch [BLOWER] and a pop-up will appear (see Figure 7-4). Through the pop-up, touch the desired option to start, stop or enter Night-Smart with the blower. Touch [START BLOWER] to start the blower at the certified speed and the display will show the icon as dark blue when the blower is powered.
Downloading Data Logs Data logs for the clean bench are stored for a finite length of time. After the time period set in Settings>Data Logs, the oldest data log will automatically be deleted. If the user desires to store and examine data logs on a computer, the following steps must be taken: 1.
2. Position the cord or cable as it will be used in the clean bench, and then reinstall the grommet into the opening of the Utility Port. Figure 7-4 UTILITY PORT GROMMET CORD Working in the Clean Bench Working in the clean bench requires preparation, planning, and an understanding of aseptic technique to work safely.
Wipe Down 1. Wipe down the interior surfaces of the clean bench with 70% ethanol, or a suitable disinfectant, and allow to dry. Ensure cleaning products and disinfectants are compatible with your clean bench’s interior materials. Corrosion can occur if improper solutions are used. Loading Materials and Equipment 1.
8: Maintaining Your Nexus™ Clean Bench This section details normal maintenance required for optimal operation of the Nexus Horizontal Clean Bench. Maintenance Safety Precautions The following tools and supplies are required to maintain the equipment: • #2 Phillips Screwdriver • 70% alcohol solution (or other approved surface disinfectant) •...
If the internal outlets do not have power when the Outlet icon is enabled on the Home Screen, reset the appropriate circuit breaker(s) as shown in Figure 8-1. If the clean bench does not have power when the System Reset Switch (Figure 7-2) is on, reset the appropriate circuit breaker(s) as shown in Figure 8-1.
2. Remove the center pre-filter by lifting the front edge straight up and forward, if applicable. Figure 8-2 Phillips head Pre-filter screws Retainer Retainer Retainer Detail 3. Remove the remaining pre-filters by sliding them towards the center of the clean bench, then lifting the front edges straight up and forward.
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The following tools are required to change the HEPA filter: • Phillips screwdriver • 7/16" nut driver or socket and ratchet 1. The diffuser(s) must be removed. Locate and remove the 4 screws (8 screws for the 8FT units) as shown in Figure 8-3 using a phillips screwdriver. Save this hardware. 2.
5. Gently pull out the HEPA filter seal on the top and both sides of the HEPA filter as shown in Figure 8-4. Save the seal for reinstallation. Remove the stainless-steel clamp angle placed between each clamp and the frame of the HEPA filter. Be careful the filter does not tip toward.
The following tools are required to remove the front panel: • Phillips screwdriver 1. Follow Steps 1 through 3 of Pre-filter Replacement in this section. Save the pre- filters in a safe place. 2. Locate and remove the 6 screws (see Figure 8-5) holding the Front Panel in place using a phillips screwdriver.
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The following tools are required to replace the blower(s): • Phillips screwdriver • 7/16" wrench • Pliers 1. Follow Steps 1 through 3 of Pre-filter Replacement in this section. Save the pre- filters in a safe place. If needed, follow all steps of Front Panel Removal of this section.
Changing the LED Lamps Before proceeding, make sure all electrical power has been removed from the clean bench by disconnecting the main electrical connection, which is the power cord. This product uses only LED direct drive lighting. Do NOT install fluorescent bulbs. 1.
5. Reinstall the removed glass, bracket, and screws by reversing Steps 2 through 3 from above. Changing the Optional UV Lamp The UV Lamp is an optional feature and may not be found on all models. THE UV LAMP IN THIS PRODUCT CONTAINS MERCURY Manage in accordance with local disposal laws.
Replacing the Optional UV Shade In the event the UV Shade gets damaged and needs replacing, see Appendix A: Parts List for replacement UV Shade and follow the steps below. The following tools are required to install the equipment: • Phillips screwdriver •...
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5. Lift and pull away the Shade Cover and keep in a secure place. The Shade cover will be reinstalled in a later step. 6. Remove the old UV Shade by loosening the three screws on the Shade Support bracket. With the Shade Support bracket loose, pull the UV Shade away from the Shade Support bracket.
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8. Pull the UV Shade down all the way until the magnet bracket lines up with the clean bench as shown in Figure 8-12. If the UV Shade matches Figure 8-12, move on to Step 11. If the UV Shade does not line up, proceed to Step 9. Figure 8-12 9.
surface. Select [UV LIGHT] and the UV light should come on. If the light does not come on, Repeat Step 9. 11. Replace the UV Shade cover and side covers removed in Steps 1 through 5 by following those steps backwards. Used saved hardware to reinstall. Storage If the clean bench is to be left unused for more than one month, it should be prepared for storage.
Contact Labconco for additional valve options. Up to four (4) Service Fixtures (2 per end) can be installed. Labconco Catalog Number 3747500. Installation Instructions are provided with the Kit. More installation details are...
Universal Electric Hydraulic Base Stand (without Casters) These base stands offer infinitely adjustable height between 27.7 and 39.4 inches (702 – 1000 mm), providing a clean bench work surface height of 28.5 to 40.2 inches (721 – 1019 mm). The height is adjusted by an electric pump that drives the hydraulic legs of the stand.
IV Bar The IV Bar is stainless steel and can be field installed on any size clean bench. The bar allows for easy hanging of IV bags used inside the clean bench. Catalog numbers are listed in Table 9-4 below. Table 9-4 Figure 9-1 Clean bench...
Remote Communication Board Easy to add in the field, the Remote Communication accessory kit has the following features: • Dry Contacts (3 Available). Represents: o Blower ON o Blower Night-Smart o Alarm Active • Live stream the recorded internal data log: o USB Data Output o RS-232 Data output o Ethernet pass-thru...
Appendix A: Parts List Table A-1 and Figure A-1 indicate the location and catalog numbers for the following service, and replacement accessory components. Table A-1 Quantity Catalog Item Description Required Number HEPA Filter, 3’ 1489003 HEPA Filter, 4’ (for 4’ or 8’) 1 or 2 1489005 HEPA Filter, 5’...
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Figure A-1 Serial Number Figure A-2 Serial Number...
5 digits are the sequence of production, and the letter following the serial number is the revision level of the clean bench. **Each motor must be programmed by Labconco for the Horizontal Clean Bench. This product uses only LED direct drive lighting. Do NOT install fluorescent bulbs.
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