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Dyness Stack100 User Manual

Hv battery system 153.6 - 768v/100ah
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Stack100
USER MANUAL
HV Battery System
153.6 - 768V/100Ah
File version-20240930-V1-EN Information might be subject to change without notice during product improving.

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Summary of Contents for Dyness Stack100

  • Page 1 Stack100 USER MANUAL HV Battery System 153.6 - 768V/100Ah File version-20240930-V1-EN Information might be subject to change without notice during product improving.
  • Page 3: Table Of Contents

    STACK100 User Manual Contents Statement of Law ......................... 1 Revision History .............................1 Safe handling of lithium batteries guide ..................2 1 Introduction ..........................3 Brief Introduction ..........................4 Product Properties ..........................4 Product identity definition ....................... 5 2 Product specifications ......................7 System Performance Parameter .....................7 Battery Module ...........................
  • Page 5: Statement Of Law

    Copyright of this document belongs to Dyness Digital Energy Technology Co., LTD.. No part of this documentation may be excerpted, reproduced, translated, annotated or duplicated in any form or by any means without the prior written authorization of Dyness Digital Energy Technology Co., LTD.All Rights Reserved.
  • Page 6: Safe Handling Of Lithium Batteries Guide

    STACK100 User Manual Safe handling of lithium batteries guide DANGER Before installation or operation you must read the “STACK100 User Manual” carefully. The batteries will produce high-voltage DC power and might cause lethal voltage and electric shock. Only qualified persons are allowed to wire the batteries.
  • Page 7 In case of fire, only a dry powder fire extinguisher must be used, foam extinguishers are prohibited. Please do not open, repair or disassemble batteries; this is reserved for Dyness staff or authorized personnel. We do not take any responsibility caused by violation of safety operation or equipment safety standards.
  • Page 8: Introduction

    Dyness. It can be used to support reliable power for various types of equipment and systems. STACK100 is especially suitable for application scenes of high power, limited installation space, restricted load-bearing and long cycle life.
  • Page 9 This battery meets European directive requirements. Keep away from open flames or other ignition sources. Be aware of explosive gas. Be aware of battery leakage. Heavy objects. Lift with care. Keep the battery pack away from children. © Dyness reserves the copyright of this document.
  • Page 10 STACK100 User Manual Figure 1-2 Battery module label © Dyness reserves the copyright of this document.
  • Page 11: Product Specifications

    STACK100 User Manual 2 Product specifications System Performance Parameter Table 2-1 Parameters of the STACK100 system STACK STACK STACK STACK STACK Model 100-3s 100-4s 100-5s 100-6s 100-7s 51.2V/100 51.2V/100 51.2V/100 51.2V/100 51.2V/100 Module Voltage/Capacity System Modules Serial Number System Energy Range 15.4kWh...
  • Page 12 Aerosol fire extinguisher Installation method Stack type Cooling method Forced wind cooling WIFl Module Built-in WlFl module; APP OTA function Certification & Safety Standard CE˛EMC/CE˛RED/62619/63056/62477/62040 /UN38.3 Goodwe/Solis/Deye/Solplanet/Solinteg/Sunways Compatible Inverters /Hoymiles/SAJ/Sinexcel/Growatt/ATESS/Megarevo /Sineng etc. © Dyness reserves the copyright of this document.
  • Page 13 Cooling method Forced wind cooling WIFl Module Built-in WlFl module; APP OTA function Certification & Safety Standard CE˛EMC/CE˛RED/62619/63056/62477/62040 /UN38.3 Goodwe/Solis/Deye/Solplanet/Solinteg/Sunways Compatible Inverters /Hoymiles/SAJ/Sinexcel/Growatt/ATESS/Megarevo /Sineng etc. [1]Test conditions: 0.2C Charging/Discharging, @25°C, 95% DOD © Dyness reserves the copyright of this document.
  • Page 14: Battery Module

    Battery cell capacity (Ah) Dimensions (W*D*H, mm) 590*390*133.5 Pollution degree (PD) Ambient temperature (°C) 0 to +50 IP protection class IP20 Weight (kg) Composite connector - male Figure 2-3 S51100 top connector © Dyness reserves the copyright of this document.
  • Page 15 STACK100 User Manual Composite connector - female Figure 2-4 S51100 bottom connector Figure 2- 5 Composite connector - male Figure 2-6 Composite connector - female © Dyness reserves the copyright of this document.
  • Page 16: Battery Controller

    Positive output Negative output Negative output Module negative 24V- 24V- 24V+ 24V+ 24V- 24V- 24V- 24V- 24V+ 24V+ 24V+ 24V+ Battery controller Figure 2-7 BDU right connector Figure 2-8 BDU left connector © Dyness reserves the copyright of this document.
  • Page 17 Receiving and sending WiFi signals Grounding Shell ground connection The master switch of the battery system, you must DC breaker switch it on before switching on the Power On and Power WAKE switches; short circuit protection. © Dyness reserves the copyright of this document.
  • Page 18 STACK100 User Manual Figure 2-10 Power On switch Table 2-6 Port definition Definition Positive output Negative output 24V- 24V+ 24V- 24V- 24V+ 24V+ Figure 2-11 BDU front view © Dyness reserves the copyright of this document.
  • Page 19 Otherwise it will cause the battery current to surge. CAUTION If the DC breaker trips because of over-current or short circuit, you must wait for 30 minutes to switch it on again, otherwise it may cause damage to the breaker. © Dyness reserves the copyright of this document.
  • Page 20 Figure 2-12 “Inverter CAN/RS485” port pins Table 2-8 Definition of “Inverter CAN/RS485” port pins Color Definition PIN1 Orange/White 485_B PIN2 Orange 485_A PIN3 Green/White Reserved PIN4 Blue CANH PIN5 Blue/White CANL PIN6 Green PIN7 Brown/White PIN8 Brown © Dyness reserves the copyright of this document.
  • Page 21: Installation And Configuration

    It is essential to equip a heating system to keep the battery system in a relevant temperature range. If the environment is lower than 0 C, the system may be shut down for protection. It is necessary to open the heating system first. Exceeding the working © Dyness reserves the copyright of this document.
  • Page 22: Installation Location Precautions

    Installation location precautions DANGER Please note that the battery should be installed with a minimum safe clearance from the surrounding equipment or battery. Please refer to the minimum clearance diagram below. © Dyness reserves the copyright of this document.
  • Page 23 1.The system should be installed with the help of at least 2 grown-up males. 2.If more than 12 of the mare to be configured, It is suggested to divide into two columns. The battery system should be installed indoors, away from flammable and explosive materials. © Dyness reserves the copyright of this document.
  • Page 24: Tools

    Handle with care and protect the surface coating of the goods.  Upon opening the package, the installation personnel should read the technical  documentation, verify the list according to configuration table and packing list and © Dyness reserves the copyright of this document.
  • Page 25 STACK100 User Manual ensure that the goods are complete and intact. If the internal packing is damaged, goods should be examined and recorded in detail. Check the components of the STACK100 Battery System in different capacities Table 3-1 Scope of delivery Package...
  • Page 26 Terminal OT4-6 (optio Extended Communication communicatio ) between two cluster n line Power cable Two clusters in series UL10269 4AWG fix to the Hanging ear wall Expansion M6*80 screw Expansion M12*100 screw © Dyness reserves the copyright of this document.
  • Page 27: Equipment Installation

    Installation Preparation 1. Make sure that the environment meets all technical requirements. 2. Prepare equipment and tools for installation. 3. Confirm that the DC breaker is in the OFF position. Mechanical Installation © Dyness reserves the copyright of this document.
  • Page 28 STACK100 User Manual DANGER The battery system is a high-voltage DC system. Ensure that installation area of STACK100 is stable and reliable. Please confirm that the battery system is switched off before connecting. Electric shock and damage to the inverter may be caused if the battery is connected directly without being switched off.
  • Page 29 Step 2: Place the Battery Module onto the base, ensuring that the locating pins of the Battery with the locating points on the base. Step 3: Install four M5*30 locking screws on the left and right sides. © Dyness reserves the copyright of this document.
  • Page 30 3.Hanging ears are installed on the left and right sides respectively and locked to the wall with expansion screws(M6x80). 4.Use two M5*30 screws to fix the left and right Hanging ears to the chassis respectively. © Dyness reserves the copyright of this document.
  • Page 31 76.80kWh 76.80kWh(Two columns) Note: When configuring the Battery Modules in two columns, please purchase two bases and the extension cables for series connection, which include the power cable, the communication cable . © Dyness reserves the copyright of this document.
  • Page 32 3. Press and hold the WAKE button for approx 5s, battery power on. Press and hold for 5s 4. Check the system output voltage. • Use a multimeter to measure the output voltage on the positive and negative ports of the BDU. © Dyness reserves the copyright of this document.
  • Page 33 3m.) Connect to inverter DC- terminal Connect to inverter DC+ terminal Connect the Inverter CAN/RS485 communication cable to the inverter RJ45 CAN/RS485 port. Connect to the inverter RJ45 CAN/RS485 communication port © Dyness reserves the copyright of this document.
  • Page 34 6 months. Maximum 12 STACK100clusters are allowed to be connected in parallel. Parallel wiring The general configuration diagram of the STACK100 in parallel connection is as under. Take three clusters for example: Figure 5-1 The general configuration diagram of the STACK100...
  • Page 35 Host Slave Last Slave Communication network cable connection between inverter and STACK100(Host): CAN/RS485 of the BDU of STACK100 to the communication port of the inverter. Host Connect to the inverter RJ45 CAN/RS485 communication port Attention The STACK100 in parallel must be of the same model and same capacity.
  • Page 36: Maintenance

    Check if the connection of The battery has no Communication failure the communication cable voltage output. with inverter. and PIN definition are correct. Check for inverter errors and Inverter has an error. restore the inverter. © Dyness reserves the copyright of this document.
  • Page 37: Replacement Of Main Components

    Turn off the entire battery system. Ensure that the negative and positive terminals are de-energized. 1. Turn the POWER ON knob to OFF,battery shutdown 2. Switch the BDU DC BREAKER to OFF position. © Dyness reserves the copyright of this document.
  • Page 38: Battery Maintenance

    Solution: Perform balancing maintenance (fully charge) every 3 month. Generally this maintenance progress needs to be completed when external devices such as the monitoring software and battery and inverter have proper communication. Output relay check: © Dyness reserves the copyright of this document.
  • Page 39 STACK100 User Manual [Periodical maintenance] Under low load (low current), check the output relay OFF and ON condition; listen if the relay clicks, which means that it switches off and on normally. © Dyness reserves the copyright of this document.
  • Page 40: Storage

    In particular, special rules for the carriage of goods on the road and the current dangerous goods law, specifically ADR (European Convention on the International Carriage of Dangerous Goods by Road), as amended, must be observed. © Dyness reserves the copyright of this document.
  • Page 44 Address: No. 511 Chenzhuang West Road, Sanshui Street, Jiangyan District, Taizhou City Email: service@dyness.com Tel: +86 400 666 0655 Web: www.dyness.com Official Website Digital version access...