Smappee EV Ultra Single Installation Manual

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Installation manual (36 pages)

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Smappee

EV Ultra Single

Installation manual

English – 2.01 – November 2024

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Page 1 Smappee EV Ultra Single Installation manual English – 2.01 – November 2024...
Page 2 The specifications and other information in this document were verified to be accurate and complete at the time of its publication. Due to ongoing product improvement, this information is subject to change at any time without prior notice. For the latest information, see our online documentation: smappee.com/downloads...
Page 3: Table Of Contents
Table of contents Introduction............................4 Safety instructions ........................... 5 Overview of the EV Ultra ......................... 6 Preparing the installation ....................... 12 Installation and configuration ......................20 Maintenance ..........................30 Annexes ..............................32 EV Ultra Single – Installation manual – English...
Page 4: Introduction
DC charging station for businesses. This installation and user manual tells you how to install and use the Smappee EV Ultra. We advise you to read the contents of this manual carefully, to ensure a safe and proper installation and enable you to use all the advanced features of this product to the full.
Page 5: Safety Instructions
2. Safety instructions 2.1. Safety warning Fully read and follow the safety instructions below before you install, service or use your Smappee EV Ultra. The installer must ensure that the charging station is installed in accordance with the relevant national and local regulations.
Page 6: Overview Of The Ev Ultra
EVU-240S-C3-B 5425036934467 EV Ultra Black, Standalone, 1 connector, 240kW EVU-240S-C3-W 5425036934948 EV Ultra White, Standalone, 1 connector, 240kW Anchor (to be ordered separately) Article no. Description EVU-ANCHOR 5425036934450 EV Ultra mounting anchor EV Ultra Single – Installation manual – English...
Page 7: Identification Label
Position of the identification label of the EV Ultra The identification label of the charging station is located on the bottom of the front panel. Image 2: Position of the identification label EV Ultra Single – Installation manual – English...
Page 8 Maximum DC output current Maximum DC output voltage Operating temperature Waste disposal symbol Electric hazard symbol Warning symbol Manufacturer’s data QR code to scan during configuration of the charging station Serial number EV Ultra Single – Installation manual – English...
Page 9: Technical Specifications
Case C (fixed cable) (IEC 61851) Maximum current 500 A (boost mode) Voltage 100 V – 1000 V Nominal power EV Ultra 80S: maximum 80 kW EV Ultra 240S: maximum 240 kW EV Ultra Single – Installation manual – English...
Page 10 -25 °C to 50 °C (power derating from 40 °C) Storage temperature -25 °C to 70 °C Relative humidity 0 % to 95 %, non-condensing Operating altitude 0 to 2.000 m Access Locations with restricted and non-restricted access EV Ultra Single – Installation manual – English...
Page 11 Where products are exposed to the elements of nature, the enclosure can be subject to gradual aging of the material, which can result in product discolouration over time. Therefore, wherever possible, place the product in a sheltered place to optimise the life of the materials. EV Ultra Single – Installation manual – English...
Page 12: Preparing The Installation
Calculate the existing electrical load to find the maximum operating current for the charging • station. Note that with the Smappee Overload functionality more charging stations or the total maximum operating current can be higher than the physical installation allows.
Page 13 The EV Ultra is delivered standing on a euro pallet. First remove the cardboard packaging. Keep in mind to store the cardboard, as this can be used to safely store loose panels while installing the EV Ultra. EV Ultra Single – Installation manual – English...
Page 14 4.7. Prepare the foundation of the EV Ultra Assemble the EV Ultra anchor The Smappee EV Ultra is designed to be installed at ground level using the supplied anchor. It is mandatory to use this anchor. NOTE Only top and bottom of the anchor are specified. There is no specified front or back on the EV Ultra anchor.
Page 15 The six studs at the bottom of the dummy plate each fit into a hole in the anchor. Image 6: View on the dummy plate 4. Tighten the bolted connections for the dummy plate and the four bottom plates. Image 7: View on the fasteners EV Ultra Single – Installation manual – English...
Page 16 This can be useful for better fixation of the anchor and for connections to other EV chargers. Image 8: View on the cut-outs As a result, the anchor is ready for installation. EV Ultra Single – Installation manual – English...
Page 17 (hole diameter ⌀16 mm). If needed, the anchor can be fixed to the concrete blocks by screwing a bolt in each corner of the Image 9: View on the anchor fixation EV Ultra Single – Installation manual – English...
Page 18 Use cable lugs M10 with a maximum width of A = 35 Image 11: View on the connection point of the power supply cables EV Ultra Single – Installation manual – English...
Page 19 It is normal that some excess concrete pours out of the holes. Use this excess to further fix the anchor to the foundation. Image 12: View on the installed anchor Wait for the concrete to cure before going to the next steps. EV Ultra Single – Installation manual – English...
Page 20: Installation And Configuration
CAUTION Components of the EV Ultra can be very heavy, for example the inverters. CAUTION Take care that components don’t squeeze a human body or body part while assembling or disassembling. EV Ultra Single – Installation manual – English...
Page 21 7. Start the power supply to the inverters (page 28) 8. Complete the installation (page 28) 9. Configure the EV Ultra with the Smappee App (page 29) 5.1. Prepare the EV Ultra for lifting The EV Ultra is delivered standing on a euro pallet. To position the EV Ultra, do the following: Remove the dummy plate from the top of the anchor.
Page 22 5. Remove the rear plate (A) and side plates (B, C). Image 14: View on the plates The rear side of the EV Ultra is the side without the Smappee logo. Put the plates in a safe location where they cannot be scratched or damaged.
Page 23 Image 17: View on the position Make sure that all cables go through the opening, while keeping the final position. Make sure no cable can be crushed during lowering the EV Ultra. EV Ultra Single – Installation manual – English...
Page 24 Do not use more than 8 Nm of torque. 5.4. Connect the power supply to the inverters Context The power supply to the inverters is used for the DC charging. Image 19: View on the power supply to the inverters EV Ultra Single – Installation manual – English...
Page 25 Instructions Proceed as follows. Shorten the 5G2.5 mm² cable to the necessary length. 2. Put each conductor in the corresponding connection opening. Make sure each conductor goes to the indicated connection opening. EV Ultra Single – Installation manual – English...
Page 26 2. Make sure that the circuit breaker is set to the on position. 3. Start the power supply to the auxiliary power supply cable. 4. Check the status of the components after approximately 30 seconds. EV Ultra Single – Installation manual – English...
Page 27 Image 22: View on the left side and right side Description More information Smappee Power Box Flashing 1 time per 3 seconds Smappee Connect Blue flashing, 1 time per second Router Signal strength indicator EV Ultra Single – Installation manual – English...
Page 28: Complete The Installation
2. Put the rear plate back. 3. Configure the EV Ultra with the Smappee App (page 29). 4. Put the side plates back. EV Ultra Single – Installation manual – English...
Page 29 Image 23: Download the Smappee App Instructions For the installation of the first Smappee product, go to Home > + button > I want to install a Smappee charging station. For the addition of an EV Ultra to an exisiting Smappee location, go to Settings and then: •...
Page 30: Maintenance
This can be housing, screws and other parts. With stopped power supply to the Check the tightening Yearly charging station, check the tightening torque of bolts. torque of the load break switch bolts (6x: EV Ultra Single – Installation manual – English...
Page 31: Inverter Fault Codes
Check the control module communication, check the module current and connection of the communication cable. If the average current is too large communication is good and alarm persists, replace the control module. EV Ultra Single – Installation manual – English...
Page 32: Annexes
AC input voltage (for example between 400 V and 410 V) will not cause any change in de DC output power. Power limiting curve AC input line voltage [V] Charging point EV Ultra 80S Charging point EV Ultra 240S EV Ultra Single – Installation manual – English...
Page 33 The following graph shows the maximum output current for a charging point as a function of the output voltage. The output voltage is determined by the vehicle's battery, where most vehicles require voltages of approximately 400 V or 800 V. The Smappee EV Ultra can provide voltages between 100 V and 1000 V.
Page 34 Power derating graph EV Ultra Single The following graph shows the decrease in power output per charging point as a function of temperature increase in the inverters of the different EV Ultra. Power derating Temperature [°C] EV Ultra Single – Installation manual – English...
Page 35: Declaration Of Conformity
Declaration of conformity EV Ultra Single – Installation manual – English...

This manual is also suitable for:

Evu-80s-c3-b Evu-80s-c3-w Evu-240s-c3-b Evu-240s-c3-w