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Service Course Manual
HR 6010
Serial Range: EA
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
G B
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Summary of Contents for Textron RANSOMES JACOBSEN HR 6010
- Page 1 All manuals and user guides at all-guides.com ® Service Course Manual HR 6010 Serial Range: EA WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine.
- Page 2 All manuals and user guides at all-guides.com...
- Page 3 All manuals and user guides at all-guides.com INDEX SPECIFICATION CONTROLS ENGINE STEERING WHEELS & TYRES HYDRAULICS ELECTRICAL SYSTEM PREVENTATIVE MAINTENANCE OPTIONS NOTES...
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- Page 5 All manuals and user guides at all-guides.com SECTION 1 INTRODUCTION Machine Specifications...
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- Page 7 All manuals and user guides at all-guides.com ENGINE SPECIFICATION Hydraulic Tank Capacity: 18.8 litres TYPE: Perkins 45KW @ 2800 RPM, Battery: Exide 065 4 cylinder (in line) vertical Diesel engine, 4 stroke, water DIMENSIONS cooled, 2200cc with 12V electric start. Width of cut: Model: 404C-22T...
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- Page 9 All manuals and user guides at all-guides.com SECTION 2 Controls Contols Control Description...
- Page 10 All manuals and user guides at all-guides.com Controls STARTER KEY SWITCH The starter key (A) should be turned clockwise to the 'pre-heat' (No. 2) position to heat the glowplugs when the green warning lamp goes out, on warning lamp display module, turn the starter key clockwise to the 'start' (No.
- Page 11 All manuals and user guides at all-guides.com Controls TRANSPORT LATCHES When transporting the machine ensure the cutting decks are raised and the transport latches (A) are engaged. PARKING BRAKE The parking brake (B) is engaged when the lever is moved toward the operator. The brake is fitted with a micro switch that senses brake position.
- Page 12 All manuals and user guides at all-guides.com Controls HYDRAULIC LIFT LEVERS The cutting units can be raised and lowered by three control levers (A,B,C) situated on the right hand side of the operators seat and can be operated as follows: Centre lever controls Centre Cutting Deck.
- Page 13 All manuals and user guides at all-guides.com Controls INSTRUMENT PANEL ENGINE PREHEAT INDICATOR LAMP Colour green, on when the ignition switch is turned clockwise to the pre-heat position. Once the lamp goes out the engine can be started. ENGINE TEMPERATURE GAUGE Indicates current temperature of engine, whilst running.
- Page 14 All manuals and user guides at all-guides.com Controls HOURMETER Located on the left hand side of the steering tower, above the parking brake. (A) Records engine running hours. HORN The horn is an audible alarm for the following situations: a) Horn (A) sounds continuously-this indicates a high engine coolant temperature condition.
- Page 15 All manuals and user guides at all-guides.com HEIGHT OF CUT ADJUSTMENT The cutting height is determined by the position of the blades in relation to the caster wheels. Changes to this height are made at (4) points and can be made in any order. Make adjustment selections for each deck from the height of cut chart for that deck included in this section.
- Page 16 All manuals and user guides at all-guides.com HEIGHT OF CUT ADJUSTMENT (WING DECKS) The cutting height is determined by the position of the blades in relation to the caster wheels. Changes to this height are made at (4) points and can be made in any order. Make selections for each adjustment below from the accompanying height of cut charts .
- Page 17 All manuals and user guides at all-guides.com SECTION 3 Engine Engine specifications Engine Routing Servicing...
- Page 18 All manuals and user guides at all-guides.com Engine Specification TYPE: Perkins 45KW @ 2800 RPM, 4 cylinder (in line) vertical Diesel engine, 4 stroke, water cooled, 2200cc with 12V electric start. Model: 404C-22T Maximum Speed:2800 +0/-50 RPM (No load) Idle Speed: 1250 ±...
- Page 19 All manuals and user guides at all-guides.com ENGINE: First 50 working hours and every 250 working hours. Change Engine Oil. Warm up the engine first and then shut it off. Remove oil drain plug from the bottom of the crankcase and wipe it off. Replace the drain plug and fill engine with 10.6 litres of oil (with filter).
- Page 20 All manuals and user guides at all-guides.com Coolant Change Completely drain the cooling water from the radiator and flush the cooling system with flushing deter gent. Drainplugs A. Check for leaks or loose connec tions at the radiator, cylinder head gasket, etc.
- Page 21 All manuals and user guides at all-guides.com SECTION 4 STEERING This section has been left blank...
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- Page 23 All manuals and user guides at all-guides.com SECTION 5 WHEELS AND TYRES Front Wheel Assembly Rear Axle and Wheel Assembly...
- Page 24 All manuals and user guides at all-guides.com Front Wheel Assembly Wheel nut torque setting 92 Nm (68 Lbs Ft) Tyre Size - 24 X 13.00 - 12 Tyre Type - Maxxis tread pattern (Kevlar Option) C-165S 4pr Tyre Pressure - 20 psi (1.37 bar) Tyre Pressure (Kevlar) - 20-22 psi (1.37-1.5 bar)
- Page 25 All manuals and user guides at all-guides.com Rear Axle Assembly REAR WHEEL TOE-IN The rear wheels should have 1/8" (3.2mm) toe-in from the front of the wheel to the back of the wheel. Adjust as follows: 1. Loosen locknuts N at balljoints near both rear wheels.
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- Page 27 Replacement element for flushing filter A810953 Belt tension tester Cleaning Materials: Stoddard or equivalent solvent Detergent and water Loctite “Locquic” Primer “T” Lubricants: See section 11 Other service items: Seal and repair kits (available from Textron distributors) Liquid gasket Loctite 242 Blue...
- Page 28 All manuals and user guides at all-guides.com Steering to one side and Lift levers in different positions P S Cylinder Reservoir W/T VARIABLE PRESSURE Filter Head STEERING PRESSURE CHARGE P S Valve SUCTION Inlet Manifold 921 psi DRAIN To Steering Wheel Steering &...
- Page 29 All manuals and user guides at all-guides.com Reservoir W/T VARIABLE PRESSURE STEERING PRESSURE Filter Head CHARGE SUCTION DRAIN Inlet Manifold Deck Outputs RV 1 = 40 Lpm 3045 psi (Engine at 2800rpm) RV 2 LH Cutter 300 psi Deck Motor Wing Deck CV 2 Valves...
- Page 30 All manuals and user guides at all-guides.com Forward drive Transport speed Side brake Valve Front brake Valve Oil from steering valve "L" port LH Front RH Front wheelmotor wheelmotor Check Valve 280cc 280cc Oil returning from; front deck circuit Check Valve 40 lpm Cooler Filter...
- Page 31 All manuals and user guides at all-guides.com Forward drive Engage diff-lock Side brake Valve Front brake Valve Oil from steering valve "L" port LH Front RH Front wheelmotor wheelmotor Check Valve 280cc 280cc Oil returning from; front deck circuit Check Valve 40 lpm Cooler Filter...
- Page 32 All manuals and user guides at all-guides.com Reverse drive Side brake Valve Front brake Valve Oil from steering valve "L" port LH Front RH Front wheelmotor wheelmotor Check Valve 280cc 280cc Oil returning from; front deck circuit Check Valve 40 lpm Cooler Filter Servo Piston...
- Page 33 All manuals and user guides at all-guides.com SECTION 7 ELECTRICAL SYSTEM Electric components Electrical schematics 1 - Master 2 - Hot 3 - Pre-Heat 4 - Ignition 5 - Engine Start 6 - Operator in seat, brake off 7 - Energise For/Rev pedal 8 - Energise cutter deck switch 9 - Lower decks 10 - Depress deck enable switch...
- Page 34 All manuals and user guides at all-guides.com FUSE POSITIONS - MAIN FUSES MAIN FUSES The main fuse panel is situated under the front of the engine bonnet . Fuse A - 40Amp Link Fuse - System Fuse. Fuse B - 40Amp Link Fuse - Glow Plug and Accessory Fuse.
- Page 35 All manuals and user guides at all-guides.com RELAY POSITIONS Relays are situated under the front tower cover Relay A - Flasher Relay Relay B - RH Deck Relay Relay C - Centre Deck Relay Relay D - LH Deck Relay Relay E - 4 Wheel Drive Relay Relay F - Start Relay Relay G - Horn Relay...
- Page 36 All manuals and user guides at all-guides.com MASTER 1 of 2 CUTTING DECK SW LAMP SPLIT TO MAIN #1 CUTTING DECK SWITCH OPTIONAL BEACON SWITCH BEACON LAMP BEACON SWITCH CONNECTOR SPLIT TO MAIN #2 GLOW IND'R LAMP FUEL GAUGE BATTERY LAMP OIL TEMP 511-192...
- Page 37 All manuals and user guides at all-guides.com FLASHER UNIT FRONT LAMPS GROUND RH IND MASTER 2 of 2 RH REAR LT RH SIDE LH IND LH SIDE RH IND BRAKE LTS LH IND LH REAR LT LH MAIN RH MAIN FRONT SPLIT TO LAMPS...
- Page 38 All manuals and user guides at all-guides.com Hot 1 of 2 CUTTING DECK SW LAMP SPLIT TO MAIN #1 CUTTING DECK SWITCH OPTIONAL BEACON SWITCH BEACON LAMP BEACON SWITCH CONNECTOR SPLIT TO MAIN #2 GLOW IND'R LAMP FUEL GAUGE BATTERY LAMP OIL TEMP 511-192...
- Page 39 All manuals and user guides at all-guides.com FLASHER UNIT FRONT LAMPS GROUND RH IND Hot 2 of 2 RH REAR LT RH SIDE LH IND LH SIDE RH IND BRAKE LTS LH IND LH REAR LT LH MAIN RH MAIN FRONT SPLIT TO LAMPS...
- Page 40 All manuals and user guides at all-guides.com Engine Pre-Heat 1 of 2 CUTTING DECK SW LAMP SPLIT TO MAIN #1 CUTTING DECK SWITCH OPTIONAL BEACON SWITCH BEACON BEACON LAMP SWITCH CONNECTOR SPLIT TO MAIN #2 GLOW IND'R LAMP FUEL GAUGE BATTERY LAMP OIL TEMP...
- Page 41 All manuals and user guides at all-guides.com FLASHER UNIT FRONT LAMPS GROUND RH IND Engine Pre-Heat 2 of 2 RH REAR LT RH SIDE LH IND LH SIDE RH IND BRAKE LTS LH IND LH REAR LT LH MAIN RH MAIN FRONT SPLIT TO LAMPS...
- Page 42 All manuals and user guides at all-guides.com Ignition Switch ON 1 of 2 CUTTING DECK SW LAMP SPLIT TO MAIN #1 CUTTING DECK SWITCH OPTIONAL BEACON SWITCH BEACON LAMP BEACON SWITCH CONNECTOR SPLIT TO MAIN #2 GLOW IND'R LAMP FUEL GAUGE BATTERY LAMP...
- Page 43 All manuals and user guides at all-guides.com FLASHER UNIT FRONT LAMPS GROUND RH IND Ignition Switch ON 2 of 2 RH REAR LT RH SIDE LH IND LH SIDE RH IND BRAKE LTS LH IND LH REAR LT LH MAIN RH MAIN FRONT SPLIT TO...
- Page 44 All manuals and user guides at all-guides.com Start Engine 1 of 2 CUTTING DECK SW LAMP SPLIT TO MAIN #1 CUTTING DECK SWITCH OPTIONAL BEACON SWITCH BEACON LAMP BEACON SWITCH CONNECTOR SPLIT TO MAIN #2 GLOW IND'R LAMP FUEL GAUGE BATTERY LAMP OIL TEMP...
- Page 45 All manuals and user guides at all-guides.com FLASHER UNIT FRONT LAMPS GROUND RH IND Start Engine 2 of 2 RH REAR LT RH SIDE LH IND LH SIDE RH IND BRAKE LTS LH IND LH REAR LT LH MAIN RH MAIN FRONT SPLIT TO LAMPS...
- Page 46 All manuals and user guides at all-guides.com Operator In Seat, Brake Off 1 of 2 CUTTING DECK SW LAMP SPLIT TO MAIN #1 CUTTING DECK SWITCH OPTIONAL BEACON SWITCH BEACON LAMP BEACON SWITCH CONNECTOR SPLIT TO MAIN #2 GLOW IND'R LAMP FUEL GAUGE...
- Page 47 All manuals and user guides at all-guides.com FLASHER UNIT FRONT LAMPS GROUND RH IND Operator In Seat, Brake Off 2 of 2 RH REAR LT RH SIDE LH IND LH SIDE RH IND BRAKE LTS LH IND LH REAR LT LH MAIN RH MAIN FRONT...
- Page 48 All manuals and user guides at all-guides.com Energise Fwd/Rev Pedal Switch 1 of 2 CUTTING DECK SW LAMP SPLIT TO MAIN #1 CUTTING DECK SWITCH OPTIONAL BEACON SWITCH BEACON LAMP BEACON SWITCH CONNECTOR SPLIT TO MAIN #2 GLOW IND'R LAMP FUEL GAUGE BATTERY...
- Page 49 All manuals and user guides at all-guides.com FLASHER UNIT FRONT LAMPS GROUND RH IND Energise Fwd/Rev Pedal Switch 2 of 2 RH REAR LT RH SIDE LH IND LH SIDE RH IND BRAKE LTS LH IND LH REAR LT LH MAIN RH MAIN FRONT SPLIT TO...
- Page 50 All manuals and user guides at all-guides.com Energise Cutter Deck Switch 1 of 2 CUTTING DECK SW LAMP SPLIT TO MAIN #1 CUTTING DECK SWITCH OPTIONAL BEACON SWITCH BEACON LAMP BEACON SWITCH CONNECTOR SPLIT TO MAIN #2 GLOW IND'R LAMP FUEL GAUGE BATTERY...
- Page 51 All manuals and user guides at all-guides.com FLASHER UNIT FRONT LAMPS GROUND RH IND Energise Cutter Deck Switch 2 of 2 RH REAR LT RH SIDE LH IND LH SIDE RH IND BRAKE LTS LH IND LH REAR LT LH MAIN RH MAIN FRONT SPLIT TO...
- Page 52 All manuals and user guides at all-guides.com Lower Decks 1 of 2 CUTTING DECK SW LAMP SPLIT TO MAIN #1 CUTTING DECK SWITCH OPTIONAL BEACON SWITCH BEACON LAMP BEACON SWITCH CONNECTOR SPLIT TO MAIN #2 GLOW IND'R LAMP FUEL GAUGE BATTERY LAMP OIL TEMP...
- Page 53 All manuals and user guides at all-guides.com FLASHER UNIT FRONT LAMPS GROUND RH IND Lower Decks 2 of 2 RH REAR LT RH SIDE LH IND LH SIDE RH IND BRAKE LTS LH IND LH REAR LT LH MAIN RH MAIN FRONT SPLIT TO LAMPS...
- Page 54 All manuals and user guides at all-guides.com Depress Deck Enable Switch 1 of 2 CUTTING DECK SW LAMP SPLIT TO MAIN #1 CUTTING DECK SWITCH OPTIONAL BEACON SWITCH BEACON LAMP BEACON SWITCH CONNECTOR SPLIT TO MAIN #2 GLOW IND'R LAMP FUEL GAUGE BATTERY...
- Page 55 All manuals and user guides at all-guides.com FLASHER UNIT FRONT LAMPS GROUND RH IND Depress Deck Enable Switch 2 of 2 RH REAR LT RH SIDE LH IND LH SIDE RH IND BRAKE LTS LH IND LH REAR LT LH MAIN RH MAIN FRONT SPLIT TO...
- Page 56 All manuals and user guides at all-guides.com Decks Running & Diff-Lock Depressed 1 of 2 CUTTING DECK SW LAMP SPLIT TO MAIN #1 CUTTING DECK SWITCH OPTIONAL BEACON SWITCH BEACON LAMP BEACON SWITCH CONNECTOR SPLIT TO MAIN #2 GLOW IND'R LAMP FUEL GAUGE...
- Page 57 All manuals and user guides at all-guides.com FLASHER UNIT FRONT LAMPS GROUND RH IND Decks Running & Diff-Lock Depressed 2 of 2 RH REAR LT RH SIDE LH IND LH SIDE RH IND BRAKE LTS LH IND LH REAR LT LH MAIN RH MAIN FRONT...
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- Page 59 All manuals and user guides at all-guides.com SECTION 8 PREVENTATIVE MAINTENANCE Lubrication chart Maintenance chart...
- Page 60 All manuals and user guides at all-guides.com LUBRICATION AND MAINTENANCE RANSOMES HR6010 Series: EA MAINTENANCE AND PARTS MANUAL LUBRICATION Fig.3 ! ! ! ! ! Lubricate every 40 working hours at arrows FLUID REQUIREMENTS QUANTITY TYPE ENGINE OIL 10.6 Litres 10W 30 (SE/SF/SG) (with filter) HYDRAULIC OIL...
- Page 61 All manuals and user guides at all-guides.com RANSOMES HR6010 Series: EA LUBRICATION AND MAINTENANCE MAINTENANCE AND PARTS MANUAL LUBRICATION AND MAINTENANCE CHART B la c k b u lle t p o in ts a re o p e ra to r c h e c k s a n d w h ite b u lle t p o in ts a re w o rk s h o p m a in te n a n c e p ro c e d u re s F irs t E v e ry E v e ry...
- Page 62 All manuals and user guides at all-guides.com CUTTER DECK ADJUSTMENTS CUTTER DECK BELT TENSION Check all belts regularly during the first 5, 10 and 15 hours of operation, and then after every 50 hours of operation. If necessary adjust as follows: CENTER DECK 1.
- Page 63 All manuals and user guides at all-guides.com CUTTER DECK ADJUSTMENTS BLADE SHARPENING & REMOVAL When required, the cutter blades may be sharpened either by filing or grinding. It is essential that the balance of the blades are maintained. NOTE: Always replace blades with original Ransomes blades, do not use another manu- facturers blades.
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- Page 65 All manuals and user guides at all-guides.com SECTION 9 OPTIONS Options List: LMAB 612 - Wing Decks for 2.95m width of cut LMAB 680 - Wing Decks for 3.23m width of cut 970028 - Antiscalp kit for wing decks LMAC 120 - Lighting kit - left hand dipped 970018 - ROPS, 2 post with seat belt 500450001 - 4 post ROPS...
- Page 66 All manuals and user guides at all-guides.com SECTION 10 NOTES...
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