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Textron JACOBSEN Turbo HR-9016 Parts And Maintenance Manual
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Textron JACOBSEN Turbo HR-9016 Parts And Maintenance Manual

Textron JACOBSEN Turbo HR-9016 Parts And Maintenance Manual

Kubota v3300-di teb, 4wd/with rops/ec with rops/ec
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Parts & Maintenance
Manual
HR-9016 Turbo
70528 – Kubota V3300-DI TEB, 4WD
70529 – Kubota V3300-DI TEB, 4WD with ROPS
70530 – Kubota V3300-DI TEB, 4WD EC with ROPS
70531 – Kubota V3300-DI TEB, 4WD EC
- These units must have a certified ROPS/cab installed by the Dealer before the mower can
be put into service and registered for warranty coverage.
If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers, and should read the entire manual before attempting to set up,
operate, adjust, or service the machine.
GB
™
Rotary Mower
WARNING
4136607-Rev F
6
5
9
1 1
1 6
1 5
1 3
7
8
1 8
1 7
1 - I N C L U D E S I T E M S 3 - 1 6
1 9
3
4
1 0
When Performance Matters.
™

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Summary of Contents for Textron JACOBSEN Turbo HR-9016

  • Page 1 4136607-Rev F 1 - I N C L U D E S I T E M S 3 - 1 6 Parts & Maintenance Manual ™ HR-9016 Turbo Rotary Mower 70528 – Kubota V3300-DI TEB, 4WD 70529 – Kubota V3300-DI TEB, 4WD with ROPS 70530 –...
  • Page 2 State of California to cause cancer and birth defects or © 2010, Jacobsen, A Textron Company/Textron Innovations Inc. “All rights reserved, including the right to reproduce this material other reproductive harm. or portions thereof in any form.”...
  • Page 3 Table of Contents Safety Troubleshooting Operating Safety ..........4 General .............. 32 Important Safety Notes .........5 Notes Specifications Parts List Product Identification..........6 How To Use The Parts Catalog ......34 Cutting Units ............6 To Order Parts ...........34 Mower ..............6 Parts Catalog Table of Contents ......35 Engine ..............7 Weights and Dimensions ........7...
  • Page 4 SAFETY SAFETY OPERATING SAFETY ______________________________________________________ WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS. Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction from someone familiar with the equipment before being allowed to operate the machine. Safety is dependent upon the awareness, concern, and deflectors, or other protective devices securely fastened prudence of those who operate or service the...
  • Page 5 SAFETY IMPORTANT SAFETY NOTES ________________________________________________ This safety alert symbol is used to alert you to potential hazards. DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
  • Page 6 SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION _________________________________________________ 70528 ......HR 9016 Turbo, 4 Wheel Drive ® 70529......HR 9016 Turbo, 4 Wheel Drive A Textron Company with ROPS CHARLOTTE, NC PRODUCT OF U.S.A. 70530......HR 9016 Turbo, 4 Wheel Drive EC 70528...
  • Page 7 SPECIFICATIONS ENGINE __________________________________________________________________ Make ....... Kubota Throttle Stop ON..2400 rpm (70528 and 70529) Model ......V3300 DI-T-E2B 2100 rpm (70530 and 70531) Horsepower..... 90 hp (67 kW) @ 2600 rpm Note: Actual sustained horsepower will likely be lower Throttle Stop OFF ..2750 rpm (70528 and 70529 only) than listed in specifications due to operating limitations Low Idle ....
  • Page 8 Valmistajan toiminimi ja täydellinen osoite ▪ Nom commercial et adresse complète du fabricant ▪ Firmenname und vollständige Adresse des Herstellers ▪ Jacobsen, A Textron Company Επωνυμία και ταχυδρομική διεύθυνση κατασκευαστή ▪ A gyártó üzleti neve és teljes címe ▪ Ragione sociale e indirizzo completo del fabbricante ▪...
  • Page 9 Plaats en datum van de verklaring ▪ Deklaratsiooni väljastamise koht ja kuupäev ▪ Vakuutuksen paikka ja päivämäärä ▪ Lieu et date de la déclaration ▪ Jacobsen, A Textron Company Ort und Datum der Erklärung ▪ Τόπος και ημερομηνία δήλωσης ▪ A nyilatkozat kelte (hely és idő) ▪ Luogo e data della dichiarazione ▪...
  • Page 10 ADJUSTMENTS ADJUSTMENTS GENERAL________________________________________________________________ adjustment cannot be made, contact an authorized Jacobsen Dealer. WARNING 2. Replace, adjust, worn damaged To prevent injury, lower implements to the ground, components. disengage all drives, engage parking brake, stop 3. Do not wear jewelry or loose fitting clothing when engine, and remove key from ignition switch before making adjustments or repairs.
  • Page 11 ADJUSTMENTS SERVICING FRONT DECK___________________________________________________ The front deck can be raised and tilted up to improve arms. To prevent personal injury or damage to deck access to the cutting unit and blades for service and or lift arms, DO NOT allow deck to drop from service cleaning.
  • Page 12 ADJUSTMENTS CUTTING HEIGHT _________________________________________________________ Cutting height for decks can be adjusted from 1 to 5-1/2 in. (25-125 mm) in 1/2 in. (13 mm) increments. Actual Mount No. of Spacers Mount Height Location Under Mount Middle cutting height may vary somewhat from the heights given 1 1/2 Lower Upper...
  • Page 13 ADJUSTMENTS PARKING BRAKE _________________________________________________________ The brake switch is part of the Interlock System and 4. When properly installed, the switch will be closed senses when the parking brake is engaged. If this switch when the parking brake is engaged and open when fails, the machine may not start and the Interlock System the brake is disengaged.
  • Page 14 ADJUSTMENTS NEUTRAL SENSING SWITCH ________________________________________________ The neutral sensing switch is part of the operator backup system. It is designed to prevent the mower from starting unless the traction pedal is in Neutral. If this switch fails or is out of adjustment, the mower will not start. 1.
  • Page 15 ADJUSTMENTS 3.10 LIFT LIMIT SWITCHES _____________________________________________________ The rotation of the cutting blades is controlled by limit 3. Shut OFF engine and remove key. Support decks switches positioned on the mower frame near the lift using blocks. This will prevent them from accidently arms for each deck.
  • Page 16 ADJUSTMENTS 3.11 TRACTION PEDAL _________________________________________________________ The traction pedal must be adjusted so the pump is at full stroke when the pedal is fully depressed in the forward position. 1. Make sure return arm (K-Figure 3H) on pump is adjusted to neutral, Section 3.7. 2.
  • Page 17 ADJUSTMENTS 3.14 TORQUE SPECIFICATION ___________________________________________________ NOTICE All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts. Extreme caution should always be used when using any torque value.
  • Page 18 MAINTENANCE MAINTENANCE GENERAL________________________________________________________________ b. Keep all moving parts properly adjusted and lubricated. WARNING Replace worn or damaged parts before operating Before you clean, adjust, or repair this equipment, the machine. disengage all drives, lower implements to the ground, d. Keep all fluids at their proper levels. engage parking brake, stop engine, and remove key from ignition switch to prevent injuries e.
  • Page 19 MAINTENANCE SHARPENING BLADES _____________________________________________________ 1. Place a wooden block between the blade and mower housing to stop the blade from moving. To remove blade, turn screw holding blade counterclockwise Maximum WARNING 1/2” (13 mm) The mower blades can develop sharp edges. Use caution whenever servicing and handling.
  • Page 20 MAINTENANCE ENGINE _________________________________________________________________ IMPORTANT: A separate Engine Manual, prepared by 2. Check the engine oil level twice daily during the first the engine manufacturer, is supplied with this 50 hours of operation. Higher than normal oil mower. Read the engine manual carefully until you consumption is not uncommon during the initial are familiar with the operation and maintenance of break-in period.
  • Page 21 MAINTENANCE AIR FILTER _______________________________________________________________ Check the service indicator daily. Replace air cleaner 5. Check all hoses and air ducts. Tighten hose clamps. element immediately when red band becomes visible (A) Do not remove the element for inspection or cleaning. Unnecessary removal of the filter increases the risk of injecting dust and other impurities into the engine.
  • Page 22 MAINTENANCE FUEL SYSTEM ____________________________________________________________ Refer to Section 4.23 for specific maintenance intervals. To change fuel filter: See Engine Manual for detailed procedures. 1. Close fuel valve on tank, then remove and discard the existing filter. Before replacing any filter, thoroughly clean the filter 2.
  • Page 23 MAINTENANCE 4.12 CHARGING BATTERY _____________________________________________________ 2. Whenever possible, remove the battery from the mower before charging. If battery is not sealed, WARNING check that the electrolyte covers the plates in all the cells. Charge battery in a well ventilated area. Batteries generate explosive gases.
  • Page 24 MAINTENANCE 4.14 HYDRAULIC OIL __________________________________________________________ Refer to Section 4.24 for specific maintenance intervals. 2. Remove drain plug from bottom of tank. 3. After oil has drained install drain plug and fill with Drain and replace the hydraulic oil if you notice the Jacobsen Hydraulic Oil.
  • Page 25 MAINTENANCE 4.16 RADIATOR & OIL COOLER __________________________________________________ 3. Release prop rod (D) at bottom of cooler and position hydraulic line to the front of it so hose can WARNING move freely. Swing cooler up and away from radiator as shown (E). Insert prop rod into hole in frame to To prevent serious bodily injury from hot coolant or hold oil cooler in its service position.
  • Page 26 MAINTENANCE 4.17 CARE AND CLEANING _____________________________________________________ Clean the mower and implements after each use. Keep the Clean all plastic or rubber trim with a mild soap equipment clean. solution or use commercially available vinyl/rubber cleaners. Note: Do not wash any portion of the equipment while it is Repair damaged metal surfaces and use Jacobsen touch-up hot.
  • Page 27 MAINTENANCE Always check Interlock System after servicing the electrical system! K15 K16 K17 LTS 4WD CRS Wire Harness Label MR MC ML NT3 NT2 NT1 BK2 BK1 KYS KYA KYI Schematic Code Relay Description Function KYA / K2 Key Switch “A” Holds fuel stop solenoid valve open when ignition switch is in the RUN position and operator is seated.
  • Page 28 MAINTENANCE 4.19 TIRES ___________________________________________________________________ 2. Check pressure yearly. Use an accurate, low pressure tire gauge. CAUTION 3. Keep tires inflated to proper pressure Unless you have the proper training tools and Mower: 20-22 psi (1.38 -1.52 BAR) experience, DO NOT attempt to mount a tire on a rim. Decks: 20-25 psi (1.38 -1.73 BAR) Improper mounting can produce an explosion which may result in serious injury.
  • Page 29 MAINTENANCE 4.21 ROLLOVER PROTECTION STRUCTURE (ROPS) ________________________________ A Rollover Protection System (ROPS) designed for this 1. The seat, the seat belt, mounting hardware, and any mower is available as an optional accessory. If your accessories within the ROPS, should be inspected mower is equipped with this device, inspect it periodically regularly, damaged...
  • Page 30 MAINTENANCE 4.23 MAINTENANCE CHART ____________________________________________________ For smooth operation of pivot points and other friction points, apply several drops of SAE 30 oil every 50 hours WARNING or as required. Before you clean, adjust, or repair this equipment, Remove wheels and repack bearings once a year. disengage all drives, lower implements to the ground, engage parking brake, stop engine, and remove key from ignition switch to prevent injuries.
  • Page 31 MAINTENANCE 4.24 LUBRICATION CHART______________________________________________________ HR014 Grease Fitting Locations F1 - 50 Hours (Every Week) F2 - 150 Hours Caster Spindles (10) Drive Shaft U-Joint Caster Wheel Axles (10) Drive Shaft Slip Joint Gauge Wheel Axles Return Canister Pivot Lift Cylinder - Front Deck Lift Arm - Front Deck Side Deck Pivots Steering Cylinder...
  • Page 32 TROUBLESHOOTING TROUBLESHOOTING GENERAL________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not Parking brake disengaged Check Interlock System and start-up procedure.
  • Page 33 NOTES NOTES...
  • Page 34 PARTS LIST PARTS LIST HOW TO USE THE PARTS CATALOG _________________________________________ Abbreviations Indented Items Indented items indicate component parts that are N/S - Not serviced seperately, can only be obtained included as part of an assembly or another component. by ordering main component or kit. These parts can be ordered separetely or as part of the AR -Variable quantity or measurement is required main component.
  • Page 35 PARTS LIST PARTS CATALOG TABLE OF CONTENTS______________________________________ Body and Decals 42.1 ..Engine Compartment Clamps ....116 1.1 ..Decals-Mower..........36 43.1 ..Wire Harness Routing ......117 2.1 ..Hood ............38 Decks 3.1 ..Cowlings and Skirts ........40 44.1 ..
  • Page 36 Serial No. All Body and Decals 1.1 Decals-Mower OPERATING INSTRUCTIONS READ MANUAL THOROUGHLY FOR OPERATING AND SAFETY INSTRUCTIONS. REPLACEMENT MANUAL AVAILABLE BY SENDING PRODUCT NO. TO : JACOBSEN-A TEXTRON COMPANY-11524 WILMAR BLVD. CHARLOTTE, NC 28273 CAUTION TO START TO TRANSPORT TO MOW TO STOP 1.
  • Page 37 HR-9016 WARNING WARNING WARNING Daily Service Instructions Radiator is under pressure. Remove cap slowly to Read manual thoroughly before operating for maintenance instructions. avoid personal injury. This structure's proctective ENGAGE LOCKUP 365956 capability may be impaired Maintain fluid level in radiator recovery tank between by structural damage, PINS WITH WING "Full"...
  • Page 38 HR-9016 Serial No. All 2.1 Hood 9016-21...
  • Page 39 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4126099 Hood > 1003679 Pivot, Hood 3006644 Pin, Special Clevis 460028 Cotter pin, 1/8 x 1” 440120 Carriage Bolt, 3/8-16 x 1-1/4” 452008 Flat Washer, 3/8 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 354989 Stop, Rubber 443112...
  • Page 40 HR-9016 Serial No. All 3.1 Cowlings and Skirts 3 / 4 14 / 15 12 / 13 19 / 20 9016-24...
  • Page 41 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 447414 Lockwasher, 3/8 External Tooth 404118 Screw, 3/8-16 x 7/8” Truss Head 3006663 Left Side Cowling 3006664 Right Side Cowling 352604 Grommet 3005604 Receptacle, #85 1/4 Turn 3007704 Stud, #85 1/4 Turn 3005603 Retainer 443110...
  • Page 42 HR-9016 Serial No. All 4.1 Seat Pan and Heat Shield 9016-25...
  • Page 43 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 3007032 Seat Pan 400264 Screw, 3/8-16 x 1-1/4” Hex Head 443110 Nut, 3/8-16 Hex 446142 Lockwasher, 3/8 Heavy 452008 Flat Washer, 3/8 5003457 Plate, Floorboard 404118 Screw, 3/8-16 x 7/8” Truss Head –...
  • Page 44 HR-9016 Serial No. All 5.1 Control Panel Mounting...
  • Page 45 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 403910 Screw, #10-32 x 1/2” Truss Head 366670 Horn REFERENCE U11, See 65.1 48228- > Clip-Insulated, 1.75 Cable 400260 Screw, 3/8-16 x 7/8” Hex Head 453011 Flat Washer, 3/8 446140 Lockwasher, 3/8 443110 Nut, 3/8-16 Hex 3009544...
  • Page 46 HR-9016\ Serial No. All 6.1 Throttle Cable 70528 70530 70529 70531 9016-15...
  • Page 47 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 351956 Spring, Compression 558012 Pad, Cork/Rubber, Bulk 360885 Disc, Friction 366768 Knob, Throttle 367176 Spacer 400108 Screw, 1/4-20 x 3/4” Hex Head 400110 Screw, 1/4-20 x 7/8” Hex Head 400116 Screw, 1/4-20 x 1-1/2” Hex Head 400188 Screw, 5/16-18 x 1”...
  • Page 48 HR-9016 Serial No. All Controls 7.1 Instrument Panel 9016-01...
  • Page 49 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes > 4116910 Panel, Dash 403920 Screw, #10-24 x 2-1/2” Truss Head 366283 Handle 3006446 Switch, Test / 4WD-Reverse REFERENCE SW12 & SW14, See 65.1 4174684 Switch, PTO REFERENCE SW3, See 65.1 3006436 4WD Switch REFERENCE SW13, See 65.1 3006509...
  • Page 50 HR-9016 Serial No. All 8.1 Lift Valve and Controls 9016-14...
  • Page 51 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 340061 Fitting, -6 ORFS x -6 ORB 90° 339909 • O-Ring, -6 ORFS 339897 • O-Ring, -6 ORB 1003611 Tube, Lift Valve to Backpressure 3006737 Hinge, Control Panel 404022 Screw, 1/4-20 x 1” Truss Head 453023 Flat Washer, 1/4 446128...
  • Page 52 HR-9016 Serial No. All 9.1 Accelerator Pedal 9016-08...
  • Page 53 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003244 Arm, Hydro Pedal 471214 • Grease Fitting (Not Shown) 3010305 • Bushing 1003071 Shaft 400190 Screw, 5/16-18 x 1-1/4” Hex Head 453009 Flat Washer, 5/16 446134 Lockwasher, 5/16 443106 Nut, 5/16-18 Hex 1003145 Link, Hydro Control 366974...
  • Page 54 HR-9016 Serial No. All 10.1 Steering Assist 9 / 10 9016-04...
  • Page 55 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003794 Steering Assist Pedal 471214 • Grease Fitting (Not Shown) 3010305 • Bushing 1003245 Shaft 452006 Flat Washer, 5/16 446134 Lockwasher, 5/16 443106 Nut, 5/16-18Hex 3006107 Spring, Pedal Return 400188 Screw, 5/16-18 x 1” Hex Head 3008342 Cable, Right Turn Assist 3008343...
  • Page 56 HR-9016 Serial No. All 11.1 Parking Brake 9016-03...
  • Page 57 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003838 Parking Brake Lever • Stabilizer Bar 545234 • Clevis Pin 460004 • Cotter Pin 545237 • Spacer 3006108 Cable, Parking Brake 3008548 Mount, Brake Lever 3008874 Plate, Switch Mount 441672 Carriage Bolt, 5/16-18 x 2-1/2” 453009 Flat Washer, 5/16 446134...
  • Page 58 HR-9016 Serial No. 70528 All Frame 12.1 Frame Serial No. 70531 All 20 19 17 32 28 34 9016-02...
  • Page 59 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes Frame 1002889 Cross Frame 1002895 Cylinder Mount, Right 1002896 Cylinder Mount, Left 400416 Screw, 1/2-13 x 2-1/2” Hex Head 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 3006814 Bracket, Right Radiator 3006815 Bracket, Left Radiator 400616 Screw, 5/8-11 x 2”...
  • Page 60 HR-9016 Serial No. 70529 All 13.1 Frame With ROPS Serial No. 70530 All 12 11 P/O 34 6 22 9016-02...
  • Page 61 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes Frame 1002889 Cross Frame 1002895 Cylinder Mount, Right 1002896 Cylinder Mount, Left 400416 Screw, 1/2-13 x 2-1/2” Hex Head 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 3006814 Bracket, Right Radiator 3006815 Bracket, Left Radiator 400616 Screw, 5/8-11 x 2”...
  • Page 62 HR-9016 Serial No. All 14.1 Steering Axle 9016-38...
  • Page 63 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4178563 Wheel Motor See 57.1 460030 Cotter Pin, 1/8 x 1-1/4” 443842 Nut, 1-1/8 -12 Hex Jam 401208 Screw, 1/2-13 x 1-3/4” Grade 8 5003530 Frame, RH Wheel Motor 5003529 Frame, LH Wheel Motor 5003521 Hub, Wheel 5003526...
  • Page 64 HR-9016 Serial No. All 15.1 Steering Axle Installation 3 / 10 As Required 9016-36 Item Part No. Qty. Description Serial Numbers/Notes – Steering Axle See 14.1 1003001 Pivot Shaft 3006475 Washer, 3/32” Thick Thrust 363766 Washer 445642 Nut, 1-1/2 -12 Slotted Hex 460072 Cotter Pin, 1/4 x 2-1/2”...
  • Page 65 HR-9016 Serial No. 16.1 Battery Tray Item Part No. Qty. Description Serial Numbers/Notes 440078 Bolt, Carriage 5/16-18 x 3/4” 440118 Bolt, Carriage 3/8-16 x 1” 443106 Nut, 5/16-18 Hex 443110 Nut, 3/8-16 Hex 446134 Lockwasher, 5/16 446142 Lockwasher, 3/8 Heavy 452006 Flat Washer, 5/16 453011...
  • Page 66 HR-9016 Serial No. 70528 - 1651 ~ 1878 17.1 Tilt Steering Serial No. 70529 - 1651 ~ 2096 Serial No. 70530 - 1651 ~ 1722...
  • Page 67 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5002918 Actuator, Gas Spring 5002919 Cable, Actuator 2811346 Tower, Steering 1002800 Pump, Steering See 54.1 339979 • Adapter, Straight 2811364 Steering Wheel 2811365 • Cap, Steering Wheel 3010651 Cover, Steering Tower 3005981 Bracket, Steering Pump 3005934 Bolt, Shoulder...
  • Page 68 HR-9016 Serial No. 70528 - 1879 and Up 17.2 Tilt Steering Serial No. 70529 - 2097 and Up Serial No. 70530 - 1723 and Up Serial No. 70531 - 1651 and Up...
  • Page 69 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5002918 Actuator, Gas Spring 5002919 Cable, Actuator 2811346 Tower, Steering 4212981 Valve, Steering See 54.1 4197940 • Seal Kit 339909 • O-Ring, -6 ORFS 4211400 Spacer, Steering Valve 3010651 Cover, Steering Tower 3005934 Bolt, Shoulder 4211401...
  • Page 70 HR-9016 Serial No. All Engine and Radiator 18.1 Radiator 9016-12...
  • Page 71 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003355 Radiator Firewall 1002953 Radiator 555867 • Radiator Cap 400258 Screw, 3/8-16 x 3/4” Hex Head 446142 Lockwasher, 3/8 Heavy 4132213 Radiator Fan Shroud 452008 Flat Washer, 3/8 4132168 Hose, Upper Radiator 326799 Clamp, Hose 4132169...
  • Page 72 HR-9016 Serial No. All 19.1 Oil Cooler 9016-13...
  • Page 73 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1002952 Oil Cooler 3004113 Bushing 2810633 Plate, Cap Mounting 3007011 Bracket, Cooler Pivot 440124 Carriage Bolt, 3/8-16 x 1 3/4” 452008 Flat Washer, 3/8 > 446142 Lockwasher, 3/8 Heavy > 443110 Nut, 3/8-16 Hex 1004028 Pin, Cooler Pivot 400186...
  • Page 74 HR-9016\ Serial No. All 20.1 Air Cleaner and Muffler View Rotated 90 Degrees for Clarity 9016-16...
  • Page 75 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 162236 Clamp 3002042 Screw, M10-1.25 x 22 SHCS > 363485 Lockwasher, M10 Heavy 365979 Bolt, M12-1.25 x 25 400404 Screw, 1/2-13 X 1” Hex Head 4135602 Bracket, Support 4135603 Bracket, Air Filter/Heat Shield 4136469 Bracket, Heat Shield 446154...
  • Page 76 HR-9016 Serial No. All 21.1 Remote Engine Oil Filter 9016-13...
  • Page 77 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 450190 Screw, M8-1.25 x 16 Hex Head 4136120 Adaptor, Oil Filter Part of Engine 4137099 Adaptor, 90°, 3/8 NPTF x -8 ORFS 339910 • O-Ring, -8 ORFS 181916 O Ring Part of Engine 4133240 Plug, Oil Filter Part of Engine...
  • Page 78 HR-9016 Serial No. All 22.1 Engine Mounting 9016-11...
  • Page 79 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes – Engine and Pump Assembly See 23.1 4136298 Mounting Hardware Part of Engine 3008821 Temperature Sender REFERENCE U6, See 65.1 4136286 Engine Mount, Right Hand 4136285 Engine Mount, Left Hand 4132013 Engine Mount, Rear 365979 Screw, M12-1.25 x 25mm Hex Head 446154...
  • Page 80 HR-9016 Serial No. All 23.1 Engine and Pump Assembly 9016-10...
  • Page 81 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes Kubota Engine Assembly • Engine Oil Filter • Fan Belt • Fuel Filter 339989 Fitting, -10 ORFS x -10 ORB Striaght 339911 • O-Ring, -10 ORFS 339899 • O-Ring, -10 ORB 362263 Bolt, M10-1.25 X 25 Hex Head 363485 Lockwasher, M10 Heavy...
  • Page 82 HR-9016 Serial No. All Tanks 24.1 Tank Mounting...
  • Page 83 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 3006264 Tank, Hydraulic oil 3008808 Cap, Breather Filler 3009203 Sensor, Oil Level REFERENCE SW11, See 65.1 441689 Carriage Bolt, 1/2-13 x 8-1/2” 3009236 Wall, Fender 3008219 Bracket, Hose Retainer 452012 Flat Washer, 1/2 443118 Nut, 1/2-13 Hex 3009980...
  • Page 84 HR-9016 Serial No. All 25.1 Fuel Tank Engine Rotated 180 Degrees For Clarity...
  • Page 85 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 554752 Fuel Line, Engnie Overflow Return Cut to 82”, 3/16” I.D. 132647 Fuel Shutoff 340481 Cover, Sender 554748 Fuel Line, Tank to Pre-Filter Cut to xx”, 5/16” I.D. Approx. 24” 554748 Fuel Line, Pre-Filter to Fuel Pump Cut to xx”, 5/16”...
  • Page 86 HR-9016 Serial No. All Traction Pump 26.1 Pump and 4WD Valve Mounting...
  • Page 87 Item Part No. Qty. Description Serial Numbers/Notes 339999 Fitting, -16 ORFS x -16 ORB Straight 339913 • O-Ring, -16 ORFS 339901 • O-Ring, -16 ORB 4135556 4WD Valve with Oil Shuttle See 63.1 400406 Screw, 1/2-13 x 1-1/4” Hex Head 446154 Lockwasher, 1/2 Heavy 453017...
  • Page 88 HR-9016 Serial No. All Lift Arms and Deck Valves 27.1 Front Lift Arms and Cylinders 10 11 9016-09...
  • Page 89 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1002785 R.H. Front Lift Arm 1003900 L.H. Front Lift Arm 342033 • Bushing 471214 • Grease Fitting 3006490 Bracket, Front Deck Pivot 3007091 Angle, R.H. Valve Mount 3007092 Angle, L.H. Valve Mount 400412 Screw, 1/2-13 x 2”...
  • Page 90 HR-9016 Serial No. All 28.1 Front Deck Latch 9016-05...
  • Page 91 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003483 Brace, Stand Up 365826 Spacer 400430 Screw, 1/2-13 x 5-1/2” Hex Head 1003277 Pin, Cylinder Rod End 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 1003484 Latch, Front Deck 352936 • Bushing 3008472 Spring, Torsion 441690...
  • Page 92 HR-9016 Serial No. All 29.1 Side Lift Arms 21 / 22 23 / 24 1 / 2 13 / 14 9016-28...
  • Page 93 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1005016 Pivot, Left Side Arm 1005017 Pivot, Right Side Arm 304569 • Bushing 332351 • Bushing 471214 • Grease Fitting 3006294 Plate, Side Arm Pivot 3006295 Plate, Side Arm Pivot 400412 Screw, 1/2-13 x 2” Hex Head 446154 Lockwasher, 1/2 Heavy 444758...
  • Page 94 HR-9016 Serial No. All 30.1 Side Lift Cylinders and Return Canisters 9016-29...
  • Page 95 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003371 Canister, Deck Return See 58.1 1003823 Pin, Canister Mount 400266 Screw, 3/8-16 x 1-1/2” Hex Head 446140 Lockwasher, 3/8 443110 Nut, 3/8-16 Hex 3009535 Pin, Shear 458039 Retaining Ring 455004 Flat Washer 453011 Flat Washer, 3/8 3006293...
  • Page 96 HR-9016 Serial No. All 31.1 Deck Valves Front Deck Valve 9 10 Right Wing Valve Left Wing Valve...
  • Page 97 Item Part No. Qty. Description Serial Numbers/Notes 4135582 Valve, Deck See 62.1 339989 Fitting, -10 ORFS x -10 ORB Straight 339911 • O-Ring, -10 ORFS 339899 • O-Ring, -10 ORB 441624 Carriage Bolt, 3/8-16 x 1” 340070 Fitting, -10 ORFS x -10 ORB 90° 339911 •...
  • Page 98 HR-9016 Serial No. All Hydraulics and Electrical 32.1 Side Deck Valve Supply 9016-31 Item Part No. Qty. Description Serial Numbers/Notes 400264 Screw, 3/8-16 x 1-1/4” Hex Head 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 4135253 Plate, Tube Mounting > 4135262 Hose, Pump to left Side >...
  • Page 99 HR-9016 Serial No. All 33.1 Front Deck Valve Supply 9016-32 Item Part No. Qty. Description Serial Numbers/Notes 400264 Screw, 3/8-16 x 1-1/4” Hex Head 452008 Flat Washer, 3/8 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 1003607 Hose, Pump to Left Front Valve 4135589 Hose, Pump to Right Front Valve 339963...
  • Page 100 HR-9016 Serial No. All 34.1 Pump Supply 9016-30 Item Part No. Qty. Description Serial Numbers/Notes 4135240 Hose, Rear Pump Suction 4136342 Clamp 4148900 Hose, Rear Pump Inlet 4135233 Manifold, Rear Pump Suction > 4136343 Plate, Clamp 359615 Clamp, Hose 326112 Clamp, Hose 400208 Screw, 5/16-18 x 4-1/2”...
  • Page 101 HR-9016 Serial No. 35.1 Return Manifold 9016-39 Item Part No. Qty. Description Serial Numbers/Notes 1003891 Return Manifold 400266 Screw, 3/8-16 x 1-1/2” Hex Head 452008 Flat Washer, 3/8 446140 Lockwasher, 3/8 3007061 Hose, Return 3008820 Clamp, Double Hose 359615 Clamp, Hose >...
  • Page 102 HR-9016S Serial No. All 36.1 Traction Hydraulics To Bottom Port Right Rear Wheel Motor To Top Port Right Rear Wheel Motor To Port 1 4WD Valve To Port 3 4WD Valve To Port 2 To Bottom Port 4WD Valve Left Rear Wheel Motor To Top Port Left Rear Wheel Motor To Port 4...
  • Page 103 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1002769 Wheel Motor, Front 5003641 • Brake Shoe Kit 5003642 • Mechanical Control Kit 5003643 • Adjusting System Kit 5003651 • Motor Seal Kit 340074 Fitting, -12 ORFS x -12 ORB 90° 339912 •...
  • Page 104 HR-9016 Serial No. 70528 - 1651 ~ 1878 37.1 Return Hydraulics Serial No. 70529 - 1651 ~ 2096 Serial No. 70530 - 1651 ~ 1722 23 21 Right Front Deck Valve T Port Right Rear Wheel Motor Right Wing Deck Motors Case Drain Case Drain Front Deck Motors...
  • Page 105 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes – Return Manifold See 35.1 1003573 Hose, Pump to Return Manifold 1003575 Hose, 4WD Valve to Pump 339911 O-Ring, SAE #10 Face Seal 340065 Fitting, -8 ORFS x -6 ORB 90° 339910 •...
  • Page 106 HR-9016 Serial No. 70528 - 1879 and Up 37.2 Return Hydraulics Serial No. 70529 - 2096 and Up Serial No. 70530 - 1723 and Up Serial No. 70531 - 1651 and Up Right Wing Deck Motors Case Drain Right Rear Wheel Motor Case Drain Front Deck Motors Left Rear Wheel Motor...
  • Page 107 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003891 Return Manifold See 35.1 1003573 Hose, Pump to Return Manifold 1003575 Hose, 4WD Valve to Pump 339911 O-Ring, SAE #10 Face Seal 340065 Fitting, -8 ORFS x -6 ORB 90° 339910 •...
  • Page 108 HR-9016 Serial No. All 38.1 4WD Hose Clamps Valve Supply Hoses Wire Harness Rear Motor Hoses 9016-41 Item Part No. Qty. Description Serial Numbers/Notes 400210 Screw, 5/16-18 x 5” Hex Head 366114 Spacer 3008792 Spacer Plate 3008793 Clamp, Double Hose 366424 Clamp, Hose 452006...
  • Page 109 HR-9016 Serial No. 39.1 Charge Pressure 9016-40 Item Part No. Qty. Description Serial Numbers/Notes 340069 Fitting, -10 ORFS x -10 ORB 90° 339911 O-Ring, -10 ORFS 339898 O-Ring, -8 ORB 340217 Tee, -10 ORFS Bulkhead Run 339911 O-Ring, -10 ORFS 339963 Locknut, Bulkhead 340377...
  • Page 110 HR-9016 Serial No. All 40.1 Lift Valve Hydraulics To Fitting Hose Hose Labled Part Number Destination 1003601 Right Side Cylinder Base End 1003602 Right Side Cylinder Rod End 1003599 Left Side Cylinder Base End 1003600 Left Side Cylinder Rod End 1003590 Front Lift Cylinder Rod End Tee 1003593...
  • Page 111 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003599 Hose, Right Side Cylinder Base End 1003600 Hose, Right Side Cylinder Rod End 1003601 Hose, Left Side Cylinder Base End 1003602 Hose, Left Side Cylinder Rod End 340167 Fitting, -6 ORFS 90° Bulkhead 339909 •...
  • Page 112 HR-9016 Serial No. All 41.1 Power Steering Hoses To Lift Valve To Lift Valve To Return Manifold From Pump To Steering Cylinder 9016-42...
  • Page 113 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes > 1003876 Tube, RT Hose to Rod End Hose 1003875 Tube, LT Hose to Base End Hose 339961 Locknut, Bulkhead 339909 O-Ring, -6 ORFSl 1003606 Hose, Valve to Cylinder Tubes 1003593 Hose, Valve to Return Manifold –...
  • Page 114 HR-9016 Serial No. All 41.2 Power Steering Hoses Hose (8) Hose (6) From Pump To Return Manifold Hose (7) To Lift Valve Hose (5) To Steering Cylinder Hose (5) To Steering Cylinder To Lift Valve...
  • Page 115 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes > 1003876 Tube, RT Hose to Rod End Hose 1003875 Tube, LT Hose to Base End Hose 339961 Locknut, Bulkhead 339909 O-Ring, -6 ORFS 1003606 Hose, Valve to Cylinder Tubes 1003593 Hose, Valve to Return Manifold 4238602 Hose, Steering Valve to Lift Valve See 40.1 for other end of hose.
  • Page 116 HR-9016SW Serial No. All 42.1 Engine Compartment Clamps 9016-43 Item Part No. Qty. Description Serial Numbers/Notes 3000359 Breaker, Circuit-50 Amp REFERENCE CB1 & CB2, See 65.1 364774 Boot, Protective 131905 Solenoid 441606 Bolt, Carriage 1/4-20 x 3/4” 443102 Nut, 1/4-20 Hex 446130 Lockwasher, 1/4 Heavy 364190...
  • Page 117 HR-9016 Serial No. All 43.1 Wire Harness Routing A - Instrument Panel B - Oil Level, Horn and Seat Relay C - Front Limit Switch and Cruise Magnet D - Front Deck Valves E - Neutral and Forward Switches F - Seat Switch and Air Ride G - Parking Brake H - Right Wing Deck Valve I - Right Deck Limit Switch...
  • Page 118 HR-9016 Serial No. All Decks 44.1 Decals - Decks DANGER Deck Flip Up Procedure 1. Rotate anti-sway mechanism downward. (Located under tractor floorboard) 2. Start tractor engine and raise deck until gage wheels are off the ground. 3. Remove cut height adjustment pins from rear gage wheel arms.
  • Page 119 HR-9016 Front Left Wing Right Wing 9016-63 Item Part No. Qty. Description Serial Numbers/Notes 3009317 Decal, Caster Cut Height 3009318 Decal, Gage Wheel Cut Height 3009319 Decal, Flip Up Deck 366609 Decal, No Step 3002502 Decal, Danger 4138762 Decal, Warning >...
  • Page 120 HR-9016 Serial No. All 45.1 Front Deck 13 14 18 14 9016-57...
  • Page 121 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 1003430.6 Hinge Assembly 400286 Screw, 3/8-16 x 2-3/4” Hex Head 446142 Lockwasher, 3/8 Hvy 444762 Locknut, 3/8-16 Center 400264 Screw, 3/8-16 x 1-1/4” Hex Hd 453011 Flat Washer, 3/8 3007678 Pin, Clevis 460050 Cotter Pin, 3/16 x 1-1/4”...
  • Page 122 HR-9016 Serial No. All 46.1 Front Deck Center Section 9 / 10 Front Case Case Drain Drain Inlet Outlet Inlet Outlet Case Drain Outlet Motor Orientation 9016-56...
  • Page 123 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003188 Deck, Front Assembly 352936 • Bushing 2810069 Motor, Spindle Assembly 5003763 • Seal Kit > 2811954 • Bushing Serial Plate, Front Deck 440124 Carriage Bolt, 3/8-16 x 1-3/4” 453011 Flat Washer, 3/8 446142 Lockwasher, 3/8 Hvy 444762...
  • Page 124 HR-9016 Serial No. All 47.1 Front Deck Winglets (Right Winglet Shown) Front Inlet Outlet Case Case Drain Drain Motor Orientation Outlet Inlet Left Winglet Right Winglet 9016-55...
  • Page 125 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003186 Deck, RH Winglet 5003187 Deck, LH Winglet 2810069 Motor, Spindle Assembly 5003763 • Seal Kit > 2811954 • Bushing 366613 Shim 440124 Carriage Bolt, 3/8-16 x 1-3/4” 453011 Flat Washer, 3/8 446142 Lockwasher, 3/8 Hvy 400264...
  • Page 126 HR-9016 Serial No. All 48.1 Front Deck Hydraulics Right Winglet Motor E - To Return Manifold Center Motor Right Center Motor Left Center Motor Left Winglet Motor 9016-58...
  • Page 127 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 340070 Fitting, -10 ORFS x -10 ORB 90° 339911 • O-Ring, -10 ORFS 339899 • O-Ring, -10 ORB 339989 Fitting, -10 ORFS x -10 ORB Straight 339911 • O-Ring, -10 ORFS 339899 •...
  • Page 128 HR-9016 Serial No. All 49.1 Wing Decks Right Wing Shown 20 / 21 1 / 2 25 23 Inlet Outlet Case Case Drain Drain Front Outlet Inlet Outlet Inlet Outlet Inlet Inlet Outlet Case Case Case Case Drain Drain Drain Drain Outlet Inlet...
  • Page 129 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 5003190 Deck, Right Wing 5003189 Deck, Left Wing 2810069 Motor, Spindle Assembly 5003763 • Seal Kit > 2811954 • Bushing Wing Deck Serial Plate 440124 Carriage Bolt, 3/8-16 x 1-3/4” 453011 Flat Washer, 3/8 446142 Lockwasher, 3/8 Hvy 444762...
  • Page 130 HR-9016 Serial No. All 50.1 Wing Deck Hydraulics Right Outside Motor 16 15 Right Center Right Motor Inside Motor Right Wing Deck Hydraulics 12 13 Left Inside Motor Left Center Motor Left Outside Motor Left Wing Deck Hydraulics 9016-60...
  • Page 131 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 340070 Fitting, -10 ORFS x -10 ORB 90° 339911 • O-Ring, -10 ORFS 339899 • O-Ring, -10 ORB 339989 Fitting, -10 ORFS x -10 ORB Straight 339911 • O-Ring, -10 ORFS 339899 •...
  • Page 132 HR-9016 Serial No. All 51.1 Caster Assemblies 9016-62 Item Part No. Qty. Description Serial Numbers/Notes 1004276 Yoke, 11” Tire Wing Decks Only 1004275 Yoke, 13” Tire Front Deck Only 1004277.6 Tube, Yoke Pivot 363539 • Bushing 471214 • Grease Fitting 366593 Spacer, Caster Wheel 365772...
  • Page 133 HR-9016 Serial No. 52.1 Wheel and Tire Assemblies Part Numbers 1004023 and 1004024 9016-61 Item Part No. Qty. Description Serial Numbers/Notes 550346 Tire, 11 x 4-5 Smooth 1004023 Only 5003200 Tire, 13 x 6.5-6 Multi Rib 1004024 Only 5003196 Wheel 1004023 Only 5003201 Wheel...
  • Page 134 HR-9016 Serial No. All 53.1 Gage Wheels and Latch 18 / 19 9016-63...
  • Page 135 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 461495 Clevis pin, 1/2 x 2-1/2” 460028 Cotter Pin, 1/8 x 1” 1003423.6 Yoke, Gage Wheel 3007442 Spacer, Arm Pivot 3004113 Bushing 441690 Carriage Bolt, 1/2-13 x 7” 446152 Lockwasher, 1/2 443118 Nut, 1/2-13 Hex 3007679 Clevis Pin, 5/8 x 9-5/16”...
  • Page 136 HR-9016 Serial No. 70528 - 1651 ~ 1878 Components 54.1 Steering Valve Serial No. 70529 - 1651 ~ 2096 Serial No. 70530 - 1651 ~ 1722 Part Number 1002800 TC500-28...
  • Page 137 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 443108 Locknut, 5/16-18 Center Port Cover Seal, O-Ring Seal, O-RIng Seal, O-RIng 443828 Nut, 5/8-18 Hex Jam Special Bolt Port Manifold Spring, Port Side 503387 Hex Drive A and E Needle Roller 503398 Valve Ring 503398...
  • Page 138 HR-9016 Serial No. All 55.1 Air Suspension Part No. 5003625 9016-62...
  • Page 139 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes Lower Housing Scissors Upper Housing 5003627 Compressor Kit • Compressor • Tie Wrap • Clamp, Compressor • Tie Wrap • Bushing, Strain 5003628 Air Fitting/Tubing Kit • Braided Sleeve • Fitting, Tee •...
  • Page 140 HR-9016 Serial No. All 56.1 Steering Cylinder Part No. 4113656...
  • Page 141 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 4113655 Seal Kit • Retaining Ring • O-Ring, Piston • Seal, Piston • Seal, Rod • Wiper • Backup Ring, Gland • O-Ring, Gland 443126 Nut, 5/8-11 Hex 5003543 Socket Assembly 4115591 Piston and Rod Screw, Piston 471214...
  • Page 142 HR-9016 Serial No. All 57.1 Rear Wheel Motor Serial No. All Part Number 4178563 19 20 Included In Rear Motor Seal Kit 4178564 Included In Front Shaft Seal Kit 4178565 9016-46 Item Part No. Qty. Description Serial Numbers/Notes 558066 Screw, Torx 5002110 Front Retainer 558063...
  • Page 143 HR-9016 58.1 Deck Return Canister Part Number 5003371 9016-47 Item Part No. Qty. Description Serial Numbers/Notes O-Ring Back Up Ring Loaded U-Cup Rod Wiper 471214 Grease Fitting 443132 Nut, 3/4-16 Hex 5003428 Collar Assembly 5003427 Seal Kit Gold Star Return Canisters 5003662 Seal Kit HDM Return Canisters...
  • Page 144 HR-9016 Serial No. All 59.1 Lift Valve Part Number 1001802 9016-48...
  • Page 145 HR-9016 Item Part No. Qty. Description Serial Numbers/Notes 558005 Plug Assembly, Relief Valve 500745 Plug Assembly, Port Adapter 545914 Spring, Lockout Poppet Assembly > 500746 Seat Assembly 6 5001599 Plunger, Lockout 7 5001603 Plunger, Lockout 558004 Cap Assembly 558007 Retaining Ring 10 5001613 Seat 558011...
  • Page 146 HR-9016 Serial No. All 60.1 Front Lift Cylinder Part Number 4138587 9016-49 Item Part No. Qty. Description Serial Numbers/Notes PSP Seal Back Up Ring O-Ring O-Ring Back Up Ring Internal Snap Ring External Snap Ring Loaded U-Cup Rod Wiper 471214 Grease Fitting 5003415 Bushing...
  • Page 147 HR-9016 Serial No. All 61.1 Wing Lift Cylinders Part Number 4138521 1 2 3 9016-50 Item Part No. Qty. Description Serial Numbers/Notes PSP Seal Back Up Ring O-Ring O-Ring Back Up Ring Internal Snap Ring External Snap Ring Loaded U-Cup Rod Wiper 471214 Grease Fitting...
  • Page 148 HR-9016 Serial No. All 62.1 Deck Valve Part Number 4135582 4 / 5/ 6 9016-51 Item Part No. Qty. Description Serial Numbers/Notes 5002911 Relief Valve 5003579 • Seal Kit 5002912 Relief Valve 5003554 • Seal Kit 3010199 Plug, SAE #6 Located opposite Diagnostic port 339897 •...
  • Page 149 HR-9016 Serial No. 63.1 4WD Valve Part Number 4135556 6 / 7 4 / 5 9016-52 Item Part No. Qty. Description Serial Numbers/Notes 5003342 Check Valve 5003582 • Seal Kit 5003344 Shuttle, Hot Oil 5003582 • Seal Kit 5003346 3-Way Spool 5003583 •...
  • Page 150 HR-9016 Serial No. 70528 - 1651 ~ 1878 Schematics 64.1 Hydraulic Schematic Serial No. 70529 - 1651 ~ 2096 Serial No. 70530 - 1651 ~ 1722 Engine Valve 4387 psi 2.81 ci 2400 RPM Transport 1.28 ci 1.28 ci 1.28 ci 1.28 ci 4387 psi 2750 RPM...
  • Page 151 HR-9016 Front Wheel Rear Motors 12.56 ci Wheel Motors 12.5 ci 12.5 ci 12.56 ci .031 4WD Valve Steering Unit 6.6 ci 1450 psi Steering Cylinder Backpressure Valve 30 ~ 275 psi Lift Valve 1500 psi 300 psi 300 psi 300 psi .0595"...
  • Page 153 > Change from previous revision...
  • Page 154 HR-9016 Serial No. 70528 - 1879 and Up 64.2 Hydraulic Schematic Serial No. 70529 - 2096 and Up Serial No. 70530 - 1723 and Up Serial No. 70531 - 1651 and Up Engine Valve 4387 psi 2.81 ci 2400 RPM Transport 1.28 ci 1.28 ci 1.28 ci...
  • Page 155 HR-9016 Front Wheel Rear Motors 12.56 ci Wheel Motors 12.5 ci 12.5 ci 12.56 ci .031 4WD Valve Steering Cylinder Steering Valve Backpressure Valve 30 ~ 275 psi Lift Valve 1500 psi 300 psi 300 psi 300 psi .0595" .0595" Right Wing Left Wing Right Front...
  • Page 156 HR-9016 Serial No. All 65.1 Electrical Schematic Interlock, Starting, Charging and Cruise Control Circuits 3-11 3-12 GY/RD GY/RD YE/BK YE/BK BN/YE RD/YE J2-10 P2-10 Key-X Key-Y BN/YE YE/GN +12V HOLD RD/YE COIL SW-IN GY/YE GY/YE RD/YE RD/YE YE/BU LIGHT DG/YE START PRE HEAT WH/VT...
  • Page 157 HR-9016 65.1 Electrical Schematic 4WD, Mow and Seat Control Circuits GY/RD GY/RD YE/BK YE/BK RD/YE RD/YE RD/YE RD/YE YE/BK SW13 DG/YE TN/GN YE/BU DG/YE TN/GN WH/BK YE/BK YE/BU DG/YE SW12 3-10 VT/WH SOL8 SOL2 SOL4 SOL6 SOL3 SOL7 4-11 4-11 4-11...
  • Page 158 HR-9016 65.1 Electrical Schematic Gauges and Warning Lights YE/BK OR/BK GLOW U5.2 CHRG E D C B WH/BN 2-11 SW16 SW11 SW17 SW14 SW15 4-12 4-10 4-10...
  • Page 159 HR-9016 Reference Part Item Description Serial Numbers/Notes Illustration Number See 16.1 4108140 Battery See 42.1 3000359 50 Amp Circuit Breaker - Main CB-2 See 42.1 3000359 50 Amp Circuit Breaker - Pre Heat See 7.1 555846 Interlock System Diode See 7.1 555846 Test Diode See 7.1...
  • Page 160 HR-9016 Reference Part Item Description Serial Numbers/Notes Illustration Number SOL7 See 63.1 4134532 4WD Reverse Solenoid Coil Included in 1002977 4WD Valve SOL8 See 62.1 4134530 Center Mow Solenoid 2 Coil Included in 1004337 Deck Valve See 7.1 2810269 Ignition Switch See 4.1 4139450 Seat Switch...
  • Page 161 Fluids and Compounds Hydraulic Fluid* 5001405 Two 2-1/2 Gallon Container of ISO VG68 Oil 5001404 One 5 Gallon Pail of ISO VG68 Oil 2500548 Two 2-1/2 Gallon Container of 10W30 Oil 2500546 One 5 Gallon Pail of 10W30 Oil 503409 Two 2-1/2 Gallon Container of ATF Fluid 503407 One 5 Gallon Pail of ATF Fluid...
  • Page 162 HR-9016 Serial No. All 66.1 O-Ring Chart O-Ring Face O-Ring Boss O-Ring Face O-Ring Face O-Ring Boss O-Ring Boss Seal Size Dash Size Seal Size Seal Size Dash Size Dash Size W-X-Y W-X-Y W-X-Y O-Ring Face O-Ring Not O-Ring Face O-Ring Boss O-Ring Face O-Ring Not...
  • Page 163 HR-9016 Adapter Part Dash Adapter Type (W) O-Ring (X) O-Ring (Y) O-Ring (Z) O-Ring Number. Size 339972 Straight Adapter 339908 339896 339974 Straight Adapter 339908 339897 339979 Straight Adapter 339909 339897 339984 Straight Adapter 339910 339898 339989 10-10 Straight Adapter 339911 339899 339990...
  • Page 164 INDEX 1001752.......75 1003584.....131 1005017 ...... 93 3004894 ....132 1001802.......51 1003587.......99 1005018 ...... 93 3005121 ...... 49 1002679.......49 1003590.....111 1006812 ...... 55 3005157 ...... 51 1002769.....103 1003591.....111 116686 ...... 129 3005603 ...... 41 1002785.......89 1003593.... 113 123096 ....67 3005604 ...... 41 1002800.......67 1003594.....111 131905 ......
  • Page 165 INDEX 3007228...... 53 3009073 ...... 37 ..148 340219 ......103 3007230...... 53 3009095 ...... 73 339898 ...... 109 340239 ....113 3007297...... 91 3009162 ...... 93 339899 98 340269 ......87 3007368....123 3009163 ...... 93 ..... 131 340377 ......109 3007369....123 3009175 ....
  • Page 166 INDEX 363995......37 4129285.....143 4137244 ...... 75 5001615 ....145 363996......79 4132013.......79 4137295 ...... 37 5001616 ....145 364154......55 4132016.......81 4137611 ...... 77 5002110 ....142 364774.......116 4132168.......71 4137616 ...... 79 5002693 ...... 73 364830......89 4132169.......71 4137894 ...... 77 5002911 ....148 364945......97 4132211.......75 4138521 ......
  • Page 167 INDEX 5003524...... 63 554714 ......75 5003526...... 63 554748 ....71 5003527...... 63 554752 ......85 5003528...... 63 554854 ...... 137 5003529...... 63 554855 ...... 137 5003530...... 63 554856 ...... 137 5003531...... 63 554857 ...... 137 5003538...... 51 554988 ......47 5003539......
  • Page 168 A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support. When Performance Matters. ™ Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273 www.Jacobsen.com 800-848-1636...

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