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Summary of Contents for Tronair Columbus Jack 8654-010
- Page 1 OPERATION & SERVICE MANUAL Columbus JACK /Regent COLUMBUS, OHIO USA Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack 03/2018 Rev. 01 ColumbusJACK/Regent Phone: 614.443.7492 1 Air Cargo Pkwy East Web: www. columbusjack.com Swanton, OH 43558 Email: sales@ columbusjack.com...
- Page 2 REVISION DATE TEXT AFFECTED 03/2018 Original release...
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Page 3: Table Of Contents
Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 SPECIFICATIONS .............................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 PRODUCT SAFETY ............................ -
Page 4: Product Information
30 Ton (27 Metric Ton) Tripod Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. -
Page 5: Preparation Prior To First Use
Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack PREPARATION PRIOR TO FIRST USE GENERAL INSPECTION If the jack is crated, uncrate and remove shipping straps or packing material. Inspect for physical damage and missing parts. SYSTEM BLEED PROCEDURE Raise ram approximately 6 in (15.2 cm) with hand pump. Open release valve on hand pump. -
Page 6: Lowering Procedure
Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack OPERATION (continued) LOWERING PROCEDURE Close release valve. Operate pump to raise ram until locknut is free to rotate. Slowly open jack release valve and allow ram to fully retract. NOTE: Speed of lowering is controlled by how far release valve is open. WARNING! Maintain approximately 1 in (2.54 cm) clearance between locknut and cylinder head, manually moving if necessary, during raising and lowering of ram. -
Page 7: Trouble Shooting
Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack TROUBLE SHOOTING If operational troubles are encountered, refer to the Trouble Shooting Chart which lists the most commonly occurring problems and gives information which will facilitate location of trouble source and determination of remedial action. TROUBLE PROBABLE CAUSE REMEDY... -
Page 8: Maintenance
Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack MAINTENANCE There are no special maintenance instructions for this jack. SHOP AIDS KITS AVAILABLE Ram Removal Tool 9380-1 Adjuster Assembly 915-EB OVERHAUL KITS AVAILABLE Seal Kit KC8654 Repair Kit KD8864 PROVISION OF SPARES SOURCE OF SPARE PARTS Spare parts may be obtained from the manufacturer: ColumbusJack/Regent... -
Page 9: Guarantees/Limitation Of Liability
Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack 10.0 GUARANTEES/LIMITATION OF LIABILITY ColumbusJACK Corporation, (Seller) warrants each new product of its manufacture to be free from defects in material or workmanship, under proper, reasonable and normal use and service, and for a period of twelve (12) months after date of shipment from Seller’s Swanton, OH. - Page 10 Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. C olumbus J ACK /R egent 03/2018 | Rev. 01 Page | 7...
- Page 11 Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 8654-C Hydraulic Cylinder Assembly 8654-8 8654-9 Tie Bar 8654-10 Ladder 8654-11 Clamp 915-543 Nameplate...
- Page 12 Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 03/2018 | Rev. 01 Page | 9...
- Page 13 Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 8654-C Hydraulic Cylinder Assembly; consists of: 8654-2 8654-3 Screw Extension 8654-4 Bushing 8654-5 Locknut...
- Page 14 Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 03/2018 | Rev. 01 Page | 11...
- Page 15 Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 915-AP-1 Pump Assembly; consists of: 915-16A-3 Valve Assembly 915-17 Gasket, Valve 915-74C Piston, Pump 915-75...
- Page 16 Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 03/2018 | Rev. 01 Page | 13...
- Page 17 Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 916-AL Swivel Caster Assembly; consists of: 916-134 Caster Frame 916-141L Pivot Wheel Arm, Left 916-141R Pivot Wheel Arm, Right 916-167...
- Page 18 Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. TOWBAR 03/2018 | Rev. 01 Page | 15...
- Page 19 Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 2955-D Towbar Assembly; consists of: 916-157-160 Towbar 916-160 Bolt, Towbar 916-AW Lock Assembly, LH 916-AW-1 Lock Assembly, RH...
- Page 20 Model: 8654-010 30 Ton (27 Metric Ton) Tripod Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 8654-G Pressure Gauge Assembly (Optional); consists of: 2955-68 Gauge Mount SST-13849 Stainless Tube 378-10120 Socket Head Cap Screw...
- Page 21 APPENDIX I Routine Jack Maintenance Bulletins...
- Page 23 Routine Jack Maintenance Bulletin TO PROVIDE COMPLETE INFORMATION ON SERVICING ColumbusJACK/REGENT QUALITY GROUND HANDLING EQUIPMENT BULLETIN RJM 102 – PROCEDURE FOR WINTERIZATION OF HYDRAULIC AIRCRAFT JACKS The following procedures should be utilized for optimum operational characteristics when using jacks at various temperature extremes: Above 0ºF (-18ºC) Use MIL-PRF-5606, or equal, with no further additive required.
- Page 24 Routine Jack Maintenance Bulletin TO PROVIDE COMPLETE INFORMATION ON SERVICING ColumbusJACK/REGENT QUALITY GROUND HANDLING EQUIPMENT BULLETIN RJM 116 –SCREW EXTENSION USAGE When using a jack that has a screw extension, it is advisable that the screw extension be extended as far as possible, and still has the jack roll under the jacking point.
- Page 25 Routine Jack Maintenance Bulletin TO PROVIDE COMPLETE INFORMATION ON SERVICING ColumbusJACK/REGENT QUALITY GROUND HANDLING EQUIPMENT BULLETIN RJM 117 – PROCEDURE FOR ADJUSTING CARTRIDGE STYLE RELIEF VALVES It is imperative that safety relief valves on all jacks always be set between rated capacity, and rated capacity plus 10% maximum.
- Page 26 Routine Jack Maintenance Bulletin TO PROVIDE COMPLETE INFORMATION ON SERVICING ColumbusJACK/REGENT QUALITY GROUND HANDLING EQUIPMENT BULLETIN RJM 147 – RECOMMENDED ANNUAL JACK CERTICIFATION PROCEDURE The following Recommended Annual Jack Certification Procedure is provided as a guide to insure that hydraulic aircraft jacks are always certified for operation.
- Page 27 Routine Jack Maintenance Bulletin TO PROVIDE COMPLETE INFORMATION ON SERVICING ColumbusJACK/REGENT QUALITY GROUND HANDLING EQUIPMENT BULLETIN RJM 149 – TEFLON BACKUP RING INSTALLATION PROCEDURE When installing new Teflon backup rings on a ram or piston of any jack model, the following procedure should be observed to ensure correct installation of the ring.
- Page 28 Routine Jack Maintenance Bulletin TO PROVIDE COMPLETE INFORMATION ON SERVICING ColumbusJACK/REGENT QUALITY GROUND HANDLING EQUIPMENT BULLETIN RJM 170 – SUGGESTED PREVENTATIVE MAINTENANCE FOR JACKS The following Preventative Maintenance Schedule is provided as a guide to insure that hydraulic aircraft jacks are always ready for operation.
- Page 29 Routine Jack Maintenance Bulletin TO PROVIDE COMPLETE INFORMATION ON SERVICING ColumbusJACK/REGENT QUALITY GROUND HANDLING EQUIPMENT BULLETIN RJM 171 – RECOMMENDED HYDRAULIC OILS The following hydraulic oils are recommended for use in all ColumbusJACK/Regent products, though any oil compatible with Buna-N seals may be used. Proper oil level should be .5 to 1 inch below the fill port when all rams are collapsed. Exxon/Mobil Aero HF (MIL-PRF-5606) Exxon/Mobil DTE-11, -15 NATO Code No.
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