Tronair 02-1032C0111 Operation & Service Manual
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Tronair 02-1032C0111 Operation & Service Manual

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OPERATION & SERVICE MANUAL
Models:
02-1032C0111 02A1032C0111
02B1032C0111 02C1032C0111
02A1032C0150
10 Ton (9 Metric Ton)
Single Stage Jack
02/2014 - Rev. 01
Includes Illustrated Parts Lists
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com

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Summary of Contents for Tronair 02-1032C0111

  • Page 1 OPERATION & SERVICE MANUAL Models: 02-1032C0111 02A1032C0111 02B1032C0111 02C1032C0111 02A1032C0150 10 Ton (9 Metric Ton) Single Stage Jack 02/2014 - Rev. 01 Includes Illustrated Parts Lists Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
  • Page 2 REVISION DATE TEXT AFFECTED 02/2014 Original release...
  • Page 3 Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION ............................1 USAGE ..................................1 LIST OF DRAWINGS ..............................1 SAFETY INFORMATION............................... 1 ALARM AND WARNING SYSTEMS .......................... 1 WARNING AND DANGER SIGNS ..........................1 COMPONENT SAFETY FEATURES .........................
  • Page 4 10 Ton Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack SAFETY INFORMATION (continued) 2.10 NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. 2.11 SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack.

  • Page 6: Installation

    Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack PACKAGING AND STORAGE (continued) STORAGE COMPATIBILITY No special considerations. STORAGE ENVIRONMENT  Store jacks between -20C and +50C/-4 F and 122 F.  Always store jack with ram all the way down.

  • Page 7: Numerical Values

    Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack OPERATION OPERATING PARAMETERS:  The user shall work in accordance with the Operator Manual.  It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.
  • Page 8 Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack OPERATING INSTRUCTIONS (continued) 7.4.2 Jack Instructions To Raise Aircraft: Place jack on a hard, level surface. Raise mechanical extension as close to aircraft jack pad as possible. WARNING! The locking pin MUST be placed in the ram protection ring groove and fully through the mechanical extension.
  • Page 9 Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack 7.4.2 Jack Instructions (continued) Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring...

  • Page 10: Maintenance Schedule

    Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack 7.4.2 Jack Instructions (continued) Close pump release valve by turning clockwise. NOTE: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve clockwise stops the jacks descent, and allows it to be raised.

  • Page 11: Pneumatic Pump

    Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack MAINTENANCE (continued) SERVICING JACK To Disassemble Jack: Remove mounting plate (Item 45) by unscrewing four socket head cap screws (Item 44). Raise ram assembly (Item 47) to the point where it can be lifted from the jack cylinder.

  • Page 12: Troubleshooting

    TRONAIR, Inc. Telephone: (419) 866-6301 or 800-426-6301 1 Air Cargo Pkwy East Fax: (419) 867-0634 Swanton, Ohio 43558 USA E-mail: sales@tronair.com Website: www.tronair.com 12.0 IN-SERVICE SUPPORT Contact Tronair for technical services and information. 02/2014 | Rev. 01 Page | 9...
  • Page 13 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
  • Page 14 Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-1009-01 Assembly, Handle G-1203-1095 Jamnut, 1/2-20 Elastic U-1002 Wheel G-1100-109526 Bolt, Hex Head, Grade 5, 1/2-20 x 2-3/4"...
  • Page 15 Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit.** Item Part Number Description N-2788-02-S-B Elbow, 90 Male, SAE #6 x ¼ Hose TF-1043-06*18.0...
  • Page 16 Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2789-01-S-B Connector, Straight Male, ¼ Hose x SAE #4...
  • Page 17 Valve, Plug **38 H-1536-19 Caplug, Tapered G-1100-106512 Bolt, Hex Head, Grade 5, 5/16-24 x 1-1/4 " long G-1250-1060N Flatwasher, 5/16 Narrow G-1202-1065 Stopnut, 5/16-24 Elastic **Items for 02-1032C0111, 02A1032C0100, 02B1032C0111 and 02C1032C0111 ONLY 02/2014 | Rev. 01 Page | 14...
  • Page 18 Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description PC-1155 Valve, Pneumatic Lever N-2201-06-B Elbow, Male Pipe Not Shown...
  • Page 19 Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HJ-553 Ring, Ram Protection H-2331 Stop Nut G-1151-107206 Screw, Socket Head Cap, 3/8-16 x 3/4" long...
  • Page 20 Models: 02-1032C0111, 02A1032C0111, 02B1032C0111, 02C1032C0111, 02A1032C00150 10 Ton Single Stage Jack Parts List - Spring Loaded Caster Option Item Part Number Description G-1203-1105 Jamnut, -18 Elastic G-1250-1100N Flatwasher, Narrow Z-3096-02-01 Weldment, Tube H-1128-02 Spring, Compression G-1250-1100W Flatwasher, Wide U-1053 Caster, Stem...
  • Page 21 APPENDIX I Hydraulic Schematic...

  • Page 23: Hydraulic Schematic

    Hydraulic Schematic...
  • Page 25 APPENDIX II Haskel Air Pump Manufacturer Data...
  • Page 53 APPENDIX III HC-1963 Hand Pump Parts List...
  • Page 55 HC-1963 2500 psi Hand Pump Installation Instructions and Parts List 10/2001 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...

  • Page 57: Installation Instructions

    2500 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 58 HC-1963 2500 psi Hand Pump Parts List Illustrations WARNING! Item 10 (H-2607) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 10/2001 | Rev. OR Page | 2...
  • Page 59 APPENDIX IV Declaration of Conformity...

  • Page 61: Declaration Of Conformity

    Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
  • Page 63 APPENDIX V Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...

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