Tronair 02-0511-0132 Operation & Service Manual
  1. Manuals
  2. Brands
  3. Tronair Manuals
  4. Jacks
  5. 02-0511-0132
  6. Operation & service manual

Tronair 02-0511-0132 Operation & Service Manual

5 ton two stage jack
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Operation & Service Manual
Model: 02-0511-0132
5 Ton Two Stage Jack
12/2011 – Rev. 11
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Rd
Phone: (419) 866-6301
Holland, OH 43528-9794
www.tronair.com
800-426-6301
USA
Email: sales@tronair.com
Fax: (419) 867-0634

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 02-0511-0132 and is the answer not in the manual?

Questions and answers

Related Manuals for Tronair 02-0511-0132

Summary of Contents for Tronair 02-0511-0132

  • Page 1 Operation & Service Manual Model: 02-0511-0132 5 Ton Two Stage Jack 12/2011 – Rev. 11 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 2 REVISION DATE TEXT AFFECTED 11/2004 pg 2 5.0 added warning and illustrations 09/2005 pg 2 Modified 5.1 Jack Instructions 12/2011 Major revision...

  • Page 3: Table Of Contents

    Model: 02-0511-0132 5 Ton Two Stage Jack TABLE OF CONTENTS PAGE DESCRIPTION ................................1 USAGE ..................................1 SPECIFICATIONS ................................. 1 ASSEMBLY INSTRUCTIONS ............................1 GENERAL INFORMATION ............................1 PRE-USE CHECKS ..............................1 OPERATING INSTRUCTIONS ............................2 MAINTENANCE ................................4 GENERAL .................................. 4 SERVICING JACK ..............................

  • Page 4: Description

    5 Ton Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 5 Replace ram protection ring if it does not have a radius groove for the locking pin. • Load test jacks annually. • Only order replacement parts from Tronair. Failure to comply could result in premature failure CORRECT PIN PLACEMENT below certified weight and could cause serious injury including death.

  • Page 6: Operating Instructions

    Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) INCORRECT PIN PLACEMENTS Pull Ring In Locking Pin Not In Ball Lock In Ram Protection Ring Ram Protection Ring and Ram Protection Ring top Locking Pin in Mechanical Extension (use only one pin)

  • Page 7: Maintenance

    Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) To Lower Aircraft: Lower all jacks simultaneously. If ram locknut(s) is tight, raise jack slightly to release nut(s) ¼ inch from tripod. Ensure proper staging as aircraft is being lowered: loosen ram locknut beginning with smallest ram (1” max) until stage is completely lowered.

  • Page 8: Trouble Shooting

    Model: 02-0511-0132 5 Ton Two Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump Damaged backup ring, o-ring, piston or pump damage. Replace defective part(s). Replace piston or pump body...
  • Page 9 Model: 02-0511-0132 5 Ton Two Stage Jack This page left blank intentionally. 12/2011 | Rev. 11 Page | 6...
  • Page 10 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 1 ......Z-7710-01 ........Assembly Reservoir Tube ............1 3 ......N-2042-05-S-B ........ Elbow, 45º Male ..............1 4 ......
  • Page 11 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 27 ......G-1281-06 ........Washer ................... 1 28 ......G-1177 ..........Thumbscrew Vent ..............1 29 ......
  • Page 13 APPENDIX I HC-1752 2,500 psi Hand Pump Parts List...
  • Page 15 Model: HC-1752 2,500 psi Hand Pump Illustrated Parts List 08/2001 – Rev. OR Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 17 HC-1752 2,500 Hand Pump Parts List • This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. Reference Parts List Illustration on following page. ITEM PART NUMBER DESCRIPTION 3 ........ 5M1-000-001 ........Body, Pump ................1 12 ........ 506-000 ........... Half, Flange ................4 25 ........
  • Page 18 HC-1752 2,500 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 08/2001 – Rev. OR - 2 -...

  • Page 19: Appendix Ii

    APPENDIX II MSDS Hydraulic Fluid (MIL-PRF-5606)
  • Page 31 Operation & Service Manual Model: 02-0511-0132 5 Ton Two Stage Jack 12/2011 – Rev. 11 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 32 REVISION DATE TEXT AFFECTED 11/2004 pg 2 5.0 added warning and illustrations 09/2005 pg 2 Modified 5.1 Jack Instructions 12/2011 Major revision...
  • Page 33 Model: 02-0511-0132 5 Ton Two Stage Jack TABLE OF CONTENTS PAGE DESCRIPTION ................................1 USAGE ..................................1 SPECIFICATIONS ................................. 1 ASSEMBLY INSTRUCTIONS ............................1 GENERAL INFORMATION ............................1 PRE-USE CHECKS ..............................1 OPERATING INSTRUCTIONS ............................2 MAINTENANCE ................................4 GENERAL .................................. 4 SERVICING JACK ..............................

  • Page 34: Description

    5 Ton Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 35: Operating Instructions

    Replace ram protection ring if it does not have a radius groove for the locking pin. • Load test jacks annually. • Only order replacement parts from Tronair. Failure to comply could result in premature failure CORRECT PIN PLACEMENT below certified weight and could cause serious injury including death.
  • Page 36 Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) INCORRECT PIN PLACEMENTS Pull Ring In Locking Pin Not In Ball Lock In Ram Protection Ring Ram Protection Ring and Ram Protection Ring top Locking Pin in Mechanical Extension (use only one pin)

  • Page 37: Maintenance

    Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) To Lower Aircraft: Lower all jacks simultaneously. If ram locknut(s) is tight, raise jack slightly to release nut(s) ¼ inch from tripod. Ensure proper staging as aircraft is being lowered: loosen ram locknut beginning with smallest ram (1” max) until stage is completely lowered.

  • Page 38: Trouble Shooting

    Model: 02-0511-0132 5 Ton Two Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump Damaged backup ring, o-ring, piston or pump damage. Replace defective part(s). Replace piston or pump body...
  • Page 39 Model: 02-0511-0132 5 Ton Two Stage Jack This page left blank intentionally. 12/2011 | Rev. 11 Page | 6...
  • Page 40 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 1 ......Z-7710-01 ........Assembly Reservoir Tube ............1 3 ......N-2042-05-S-B ........ Elbow, 45º Male ..............1 4 ......
  • Page 41 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 27 ......G-1281-06 ........Washer ................... 1 28 ......G-1177 ..........Thumbscrew Vent ..............1 29 ......
  • Page 43 APPENDIX I HC-1752 2,500 psi Hand Pump Parts List...
  • Page 45 Model: HC-1752 2,500 psi Hand Pump Illustrated Parts List 08/2001 – Rev. OR Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 47 HC-1752 2,500 Hand Pump Parts List • This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. Reference Parts List Illustration on following page. ITEM PART NUMBER DESCRIPTION 3 ........ 5M1-000-001 ........Body, Pump ................1 12 ........ 506-000 ........... Half, Flange ................4 25 ........
  • Page 48 HC-1752 2,500 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 08/2001 – Rev. OR - 2 -...

  • Page 49: Appendix Ii

    APPENDIX II MSDS Hydraulic Fluid (MIL-PRF-5606)
  • Page 61 Operation & Service Manual Model: 02-0511-0132 5 Ton Two Stage Jack 12/2011 – Rev. 11 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 62 REVISION DATE TEXT AFFECTED 11/2004 pg 2 5.0 added warning and illustrations 09/2005 pg 2 Modified 5.1 Jack Instructions 12/2011 Major revision...
  • Page 63 Model: 02-0511-0132 5 Ton Two Stage Jack TABLE OF CONTENTS PAGE DESCRIPTION ................................1 USAGE ..................................1 SPECIFICATIONS ................................. 1 ASSEMBLY INSTRUCTIONS ............................1 GENERAL INFORMATION ............................1 PRE-USE CHECKS ..............................1 OPERATING INSTRUCTIONS ............................2 MAINTENANCE ................................4 GENERAL .................................. 4 SERVICING JACK ..............................

  • Page 64: Description

    5 Ton Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 65: Operating Instructions

    Replace ram protection ring if it does not have a radius groove for the locking pin. • Load test jacks annually. • Only order replacement parts from Tronair. Failure to comply could result in premature failure CORRECT PIN PLACEMENT below certified weight and could cause serious injury including death.
  • Page 66 Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) INCORRECT PIN PLACEMENTS Pull Ring In Locking Pin Not In Ball Lock In Ram Protection Ring Ram Protection Ring and Ram Protection Ring top Locking Pin in Mechanical Extension (use only one pin)

  • Page 67: Maintenance

    Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) To Lower Aircraft: Lower all jacks simultaneously. If ram locknut(s) is tight, raise jack slightly to release nut(s) ¼ inch from tripod. Ensure proper staging as aircraft is being lowered: loosen ram locknut beginning with smallest ram (1” max) until stage is completely lowered.

  • Page 68: Trouble Shooting

    Model: 02-0511-0132 5 Ton Two Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump Damaged backup ring, o-ring, piston or pump damage. Replace defective part(s). Replace piston or pump body...
  • Page 69 Model: 02-0511-0132 5 Ton Two Stage Jack This page left blank intentionally. 12/2011 | Rev. 11 Page | 6...
  • Page 70 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 1 ......Z-7710-01 ........Assembly Reservoir Tube ............1 3 ......N-2042-05-S-B ........ Elbow, 45º Male ..............1 4 ......
  • Page 71 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 27 ......G-1281-06 ........Washer ................... 1 28 ......G-1177 ..........Thumbscrew Vent ..............1 29 ......
  • Page 73 APPENDIX I HC-1752 2,500 psi Hand Pump Parts List...
  • Page 75 Model: HC-1752 2,500 psi Hand Pump Illustrated Parts List 08/2001 – Rev. OR Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 77 HC-1752 2,500 Hand Pump Parts List • This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. Reference Parts List Illustration on following page. ITEM PART NUMBER DESCRIPTION 3 ........ 5M1-000-001 ........Body, Pump ................1 12 ........ 506-000 ........... Half, Flange ................4 25 ........
  • Page 78 HC-1752 2,500 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 08/2001 – Rev. OR - 2 -...

  • Page 79: Appendix Ii

    APPENDIX II MSDS Hydraulic Fluid (MIL-PRF-5606)
  • Page 91 Operation & Service Manual Model: 02-0511-0132 5 Ton Two Stage Jack 12/2011 – Rev. 11 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 92 REVISION DATE TEXT AFFECTED 11/2004 pg 2 5.0 added warning and illustrations 09/2005 pg 2 Modified 5.1 Jack Instructions 12/2011 Major revision...
  • Page 93 Model: 02-0511-0132 5 Ton Two Stage Jack TABLE OF CONTENTS PAGE DESCRIPTION ................................1 USAGE ..................................1 SPECIFICATIONS ................................. 1 ASSEMBLY INSTRUCTIONS ............................1 GENERAL INFORMATION ............................1 PRE-USE CHECKS ..............................1 OPERATING INSTRUCTIONS ............................2 MAINTENANCE ................................4 GENERAL .................................. 4 SERVICING JACK ..............................

  • Page 94: Description

    5 Ton Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 95: Operating Instructions

    Replace ram protection ring if it does not have a radius groove for the locking pin. • Load test jacks annually. • Only order replacement parts from Tronair. Failure to comply could result in premature failure CORRECT PIN PLACEMENT below certified weight and could cause serious injury including death.
  • Page 96 Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) INCORRECT PIN PLACEMENTS Pull Ring In Locking Pin Not In Ball Lock In Ram Protection Ring Ram Protection Ring and Ram Protection Ring top Locking Pin in Mechanical Extension (use only one pin)

  • Page 97: Maintenance

    Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) To Lower Aircraft: Lower all jacks simultaneously. If ram locknut(s) is tight, raise jack slightly to release nut(s) ¼ inch from tripod. Ensure proper staging as aircraft is being lowered: loosen ram locknut beginning with smallest ram (1” max) until stage is completely lowered.

  • Page 98: Trouble Shooting

    Model: 02-0511-0132 5 Ton Two Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump Damaged backup ring, o-ring, piston or pump damage. Replace defective part(s). Replace piston or pump body...
  • Page 99 Model: 02-0511-0132 5 Ton Two Stage Jack This page left blank intentionally. 12/2011 | Rev. 11 Page | 6...
  • Page 100 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 1 ......Z-7710-01 ........Assembly Reservoir Tube ............1 3 ......N-2042-05-S-B ........ Elbow, 45º Male ..............1 4 ......
  • Page 101 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 27 ......G-1281-06 ........Washer ................... 1 28 ......G-1177 ..........Thumbscrew Vent ..............1 29 ......
  • Page 103 APPENDIX I HC-1752 2,500 psi Hand Pump Parts List...
  • Page 105 Model: HC-1752 2,500 psi Hand Pump Illustrated Parts List 08/2001 – Rev. OR Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 107 HC-1752 2,500 Hand Pump Parts List • This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. Reference Parts List Illustration on following page. ITEM PART NUMBER DESCRIPTION 3 ........ 5M1-000-001 ........Body, Pump ................1 12 ........ 506-000 ........... Half, Flange ................4 25 ........
  • Page 108 HC-1752 2,500 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 08/2001 – Rev. OR - 2 -...

  • Page 109: Appendix Ii

    APPENDIX II MSDS Hydraulic Fluid (MIL-PRF-5606)
  • Page 121 Operation & Service Manual Model: 02-0511-0132 5 Ton Two Stage Jack 12/2011 – Rev. 11 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 122 REVISION DATE TEXT AFFECTED 11/2004 pg 2 5.0 added warning and illustrations 09/2005 pg 2 Modified 5.1 Jack Instructions 12/2011 Major revision...
  • Page 123 Model: 02-0511-0132 5 Ton Two Stage Jack TABLE OF CONTENTS PAGE DESCRIPTION ................................1 USAGE ..................................1 SPECIFICATIONS ................................. 1 ASSEMBLY INSTRUCTIONS ............................1 GENERAL INFORMATION ............................1 PRE-USE CHECKS ..............................1 OPERATING INSTRUCTIONS ............................2 MAINTENANCE ................................4 GENERAL .................................. 4 SERVICING JACK ..............................

  • Page 124: Description

    5 Ton Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 125: Operating Instructions

    Replace ram protection ring if it does not have a radius groove for the locking pin. • Load test jacks annually. • Only order replacement parts from Tronair. Failure to comply could result in premature failure CORRECT PIN PLACEMENT below certified weight and could cause serious injury including death.
  • Page 126 Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) INCORRECT PIN PLACEMENTS Pull Ring In Locking Pin Not In Ball Lock In Ram Protection Ring Ram Protection Ring and Ram Protection Ring top Locking Pin in Mechanical Extension (use only one pin)

  • Page 127: Maintenance

    Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) To Lower Aircraft: Lower all jacks simultaneously. If ram locknut(s) is tight, raise jack slightly to release nut(s) ¼ inch from tripod. Ensure proper staging as aircraft is being lowered: loosen ram locknut beginning with smallest ram (1” max) until stage is completely lowered.

  • Page 128: Trouble Shooting

    Model: 02-0511-0132 5 Ton Two Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump Damaged backup ring, o-ring, piston or pump damage. Replace defective part(s). Replace piston or pump body...
  • Page 129 Model: 02-0511-0132 5 Ton Two Stage Jack This page left blank intentionally. 12/2011 | Rev. 11 Page | 6...
  • Page 130 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 1 ......Z-7710-01 ........Assembly Reservoir Tube ............1 3 ......N-2042-05-S-B ........ Elbow, 45º Male ..............1 4 ......
  • Page 131 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 27 ......G-1281-06 ........Washer ................... 1 28 ......G-1177 ..........Thumbscrew Vent ..............1 29 ......
  • Page 133 APPENDIX I HC-1752 2,500 psi Hand Pump Parts List...
  • Page 135 Model: HC-1752 2,500 psi Hand Pump Illustrated Parts List 08/2001 – Rev. OR Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 137 HC-1752 2,500 Hand Pump Parts List • This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. Reference Parts List Illustration on following page. ITEM PART NUMBER DESCRIPTION 3 ........ 5M1-000-001 ........Body, Pump ................1 12 ........ 506-000 ........... Half, Flange ................4 25 ........
  • Page 138 HC-1752 2,500 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 08/2001 – Rev. OR - 2 -...

  • Page 139: Appendix Ii

    APPENDIX II MSDS Hydraulic Fluid (MIL-PRF-5606)
  • Page 151 Operation & Service Manual Model: 02-0511-0132 5 Ton Two Stage Jack 12/2011 – Rev. 11 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 152 REVISION DATE TEXT AFFECTED 11/2004 pg 2 5.0 added warning and illustrations 09/2005 pg 2 Modified 5.1 Jack Instructions 12/2011 Major revision...
  • Page 153 Model: 02-0511-0132 5 Ton Two Stage Jack TABLE OF CONTENTS PAGE DESCRIPTION ................................1 USAGE ..................................1 SPECIFICATIONS ................................. 1 ASSEMBLY INSTRUCTIONS ............................1 GENERAL INFORMATION ............................1 PRE-USE CHECKS ..............................1 OPERATING INSTRUCTIONS ............................2 MAINTENANCE ................................4 GENERAL .................................. 4 SERVICING JACK ..............................

  • Page 154: Description

    5 Ton Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 155: Operating Instructions

    Replace ram protection ring if it does not have a radius groove for the locking pin. • Load test jacks annually. • Only order replacement parts from Tronair. Failure to comply could result in premature failure CORRECT PIN PLACEMENT below certified weight and could cause serious injury including death.
  • Page 156 Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) INCORRECT PIN PLACEMENTS Pull Ring In Locking Pin Not In Ball Lock In Ram Protection Ring Ram Protection Ring and Ram Protection Ring top Locking Pin in Mechanical Extension (use only one pin)

  • Page 157: Maintenance

    Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) To Lower Aircraft: Lower all jacks simultaneously. If ram locknut(s) is tight, raise jack slightly to release nut(s) ¼ inch from tripod. Ensure proper staging as aircraft is being lowered: loosen ram locknut beginning with smallest ram (1” max) until stage is completely lowered.

  • Page 158: Trouble Shooting

    Model: 02-0511-0132 5 Ton Two Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump Damaged backup ring, o-ring, piston or pump damage. Replace defective part(s). Replace piston or pump body...
  • Page 159 Model: 02-0511-0132 5 Ton Two Stage Jack This page left blank intentionally. 12/2011 | Rev. 11 Page | 6...
  • Page 160 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 1 ......Z-7710-01 ........Assembly Reservoir Tube ............1 3 ......N-2042-05-S-B ........ Elbow, 45º Male ..............1 4 ......
  • Page 161 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 27 ......G-1281-06 ........Washer ................... 1 28 ......G-1177 ..........Thumbscrew Vent ..............1 29 ......
  • Page 163 APPENDIX I HC-1752 2,500 psi Hand Pump Parts List...
  • Page 165 Model: HC-1752 2,500 psi Hand Pump Illustrated Parts List 08/2001 – Rev. OR Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 167 HC-1752 2,500 Hand Pump Parts List • This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. Reference Parts List Illustration on following page. ITEM PART NUMBER DESCRIPTION 3 ........ 5M1-000-001 ........Body, Pump ................1 12 ........ 506-000 ........... Half, Flange ................4 25 ........
  • Page 168 HC-1752 2,500 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 08/2001 – Rev. OR - 2 -...

  • Page 169: Appendix Ii

    APPENDIX II MSDS Hydraulic Fluid (MIL-PRF-5606)
  • Page 181 Operation & Service Manual Model: 02-0511-0132 5 Ton Two Stage Jack 12/2011 – Rev. 11 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 182 REVISION DATE TEXT AFFECTED 11/2004 pg 2 5.0 added warning and illustrations 09/2005 pg 2 Modified 5.1 Jack Instructions 12/2011 Major revision...
  • Page 183 Model: 02-0511-0132 5 Ton Two Stage Jack TABLE OF CONTENTS PAGE DESCRIPTION ................................1 USAGE ..................................1 SPECIFICATIONS ................................. 1 ASSEMBLY INSTRUCTIONS ............................1 GENERAL INFORMATION ............................1 PRE-USE CHECKS ..............................1 OPERATING INSTRUCTIONS ............................2 MAINTENANCE ................................4 GENERAL .................................. 4 SERVICING JACK ..............................

  • Page 184: Description

    5 Ton Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 185: Operating Instructions

    Replace ram protection ring if it does not have a radius groove for the locking pin. • Load test jacks annually. • Only order replacement parts from Tronair. Failure to comply could result in premature failure CORRECT PIN PLACEMENT below certified weight and could cause serious injury including death.
  • Page 186 Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) INCORRECT PIN PLACEMENTS Pull Ring In Locking Pin Not In Ball Lock In Ram Protection Ring Ram Protection Ring and Ram Protection Ring top Locking Pin in Mechanical Extension (use only one pin)

  • Page 187: Maintenance

    Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) To Lower Aircraft: Lower all jacks simultaneously. If ram locknut(s) is tight, raise jack slightly to release nut(s) ¼ inch from tripod. Ensure proper staging as aircraft is being lowered: loosen ram locknut beginning with smallest ram (1” max) until stage is completely lowered.

  • Page 188: Trouble Shooting

    Model: 02-0511-0132 5 Ton Two Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump Damaged backup ring, o-ring, piston or pump damage. Replace defective part(s). Replace piston or pump body...
  • Page 189 Model: 02-0511-0132 5 Ton Two Stage Jack This page left blank intentionally. 12/2011 | Rev. 11 Page | 6...
  • Page 190 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 1 ......Z-7710-01 ........Assembly Reservoir Tube ............1 3 ......N-2042-05-S-B ........ Elbow, 45º Male ..............1 4 ......
  • Page 191 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 27 ......G-1281-06 ........Washer ................... 1 28 ......G-1177 ..........Thumbscrew Vent ..............1 29 ......
  • Page 193 APPENDIX I HC-1752 2,500 psi Hand Pump Parts List...
  • Page 195 Model: HC-1752 2,500 psi Hand Pump Illustrated Parts List 08/2001 – Rev. OR Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 197 HC-1752 2,500 Hand Pump Parts List • This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. Reference Parts List Illustration on following page. ITEM PART NUMBER DESCRIPTION 3 ........ 5M1-000-001 ........Body, Pump ................1 12 ........ 506-000 ........... Half, Flange ................4 25 ........
  • Page 198 HC-1752 2,500 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 08/2001 – Rev. OR - 2 -...

  • Page 199: Appendix Ii

    APPENDIX II MSDS Hydraulic Fluid (MIL-PRF-5606)
  • Page 211 Operation & Service Manual Model: 02-0511-0132 5 Ton Two Stage Jack 12/2011 – Rev. 11 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 212 REVISION DATE TEXT AFFECTED 11/2004 pg 2 5.0 added warning and illustrations 09/2005 pg 2 Modified 5.1 Jack Instructions 12/2011 Major revision...
  • Page 213 Model: 02-0511-0132 5 Ton Two Stage Jack TABLE OF CONTENTS PAGE DESCRIPTION ................................1 USAGE ..................................1 SPECIFICATIONS ................................. 1 ASSEMBLY INSTRUCTIONS ............................1 GENERAL INFORMATION ............................1 PRE-USE CHECKS ..............................1 OPERATING INSTRUCTIONS ............................2 MAINTENANCE ................................4 GENERAL .................................. 4 SERVICING JACK ..............................

  • Page 214: Description

    5 Ton Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 215: Operating Instructions

    Replace ram protection ring if it does not have a radius groove for the locking pin. • Load test jacks annually. • Only order replacement parts from Tronair. Failure to comply could result in premature failure CORRECT PIN PLACEMENT below certified weight and could cause serious injury including death.
  • Page 216 Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) INCORRECT PIN PLACEMENTS Pull Ring In Locking Pin Not In Ball Lock In Ram Protection Ring Ram Protection Ring and Ram Protection Ring top Locking Pin in Mechanical Extension (use only one pin)

  • Page 217: Maintenance

    Model: 02-0511-0132 5 Ton Two Stage Jack OPERATING INSTRUCTIONS (continued) To Lower Aircraft: Lower all jacks simultaneously. If ram locknut(s) is tight, raise jack slightly to release nut(s) ¼ inch from tripod. Ensure proper staging as aircraft is being lowered: loosen ram locknut beginning with smallest ram (1” max) until stage is completely lowered.

  • Page 218: Trouble Shooting

    Model: 02-0511-0132 5 Ton Two Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump Damaged backup ring, o-ring, piston or pump damage. Replace defective part(s). Replace piston or pump body...
  • Page 219 Model: 02-0511-0132 5 Ton Two Stage Jack This page left blank intentionally. 12/2011 | Rev. 11 Page | 6...
  • Page 220 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 1 ......Z-7710-01 ........Assembly Reservoir Tube ............1 3 ......N-2042-05-S-B ........ Elbow, 45º Male ..............1 4 ......
  • Page 221 Model: 02-0511-0132 5 Ton Two Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. ITEM PART NUMBER DESCRIPTION 27 ......G-1281-06 ........Washer ................... 1 28 ......G-1177 ..........Thumbscrew Vent ..............1 29 ......
  • Page 223 APPENDIX I HC-1752 2,500 psi Hand Pump Parts List...
  • Page 225 Model: HC-1752 2,500 psi Hand Pump Illustrated Parts List 08/2001 – Rev. OR Tronair, Inc. 1740 Eber Rd Phone: (419) 866-6301 Holland, OH 43528-9794 www.tronair.com 800-426-6301 Email: sales@tronair.com Fax: (419) 867-0634...
  • Page 227 HC-1752 2,500 Hand Pump Parts List • This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. Reference Parts List Illustration on following page. ITEM PART NUMBER DESCRIPTION 3 ........ 5M1-000-001 ........Body, Pump ................1 12 ........ 506-000 ........... Half, Flange ................4 25 ........
  • Page 228 HC-1752 2,500 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 08/2001 – Rev. OR - 2 -...

  • Page 229: Appendix Ii

    APPENDIX II MSDS Hydraulic Fluid (MIL-PRF-5606)

Table of Contents