Mosa GE 3500 KBS Use And Maintenance Manual

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USE AND MAINTENANCE MANUAL

GE 3500 KBS

• Gruppo Elettrogeno

• Stromerzeuger

• Generating Set

• Grupo Gerador

• Groupe Electrogene

• Генераторная Установка

• Grupos Electrógenos

M A D E

I N

I T A L Y

Codice

Code

253759003

Codigo

Kodezahl

Código

Код

Edizione

Edition

Édition

Edición

02.2014

Ausgabe

Edição

Издание

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Summary of Contents for Mosa GE 3500 KBS

Page 1 USE AND MAINTENANCE MANUAL Codice GE 3500 KBS Code Code 253759003 Codigo Kodezahl Código Код Edizione Edition Édition • Gruppo Elettrogeno • Stromerzeuger Edición 02.2014 • Generating Set • Grupo Gerador Ausgabe • Groupe Electrogene • Генераторная Установка Edição • Grupos Electrógenos Издание M A D E...
Page 3 DESCRIPTION OF THE MACHINE GE 3500 KBS REV.0-02/14 The generating set is a unit which transforms the mechanical energy, generated by endothermic engine, into electric energy, through an alternator. The assembling is made on a steel structure, on which are provided elastic supports which must damp the vibrations and also eliminate sounds which would produce noise.
Page 4 INDEX GE 3500 KBS REV.0-02/14 M 01 QUALITY SYSTEM M 1.01 COPYRIGHT M 1.1 NOTES M 1.4 CE MARK M 1.4.1 DECLARATION OF CONFORMITY M 1.5 TECHNICAL DATA M 2 - 2.1 SYMBOLS AND SAFETY PRECAUTIONS M 2.5 -…. INSTALLATION AND ADVICE BEFORE USE M 2.6...
Page 5 (see page M1.1). All rights are reserved to said Company.  It is a property logo of MOSA division of B.C.S. S.p.A. All other possible logos contained in the documen- tation are registered by the respective owners.
Page 6 Notes REV.1-03/14 INFORMATION INFORMATION OF GENERAL TYPE In the envelope given together with the machine and/or Dear Customer, set you will find: the manual for Use Maintenance and We wish to thank you for having bought a high quality set. Spare Parts, the manual for use of the engine and the tools (if included in the equipment), the guarantee (in the Our sections for Technical Service and Spare Parts will...
Page 7 CE MARK REV.7-02/14 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment. Here below the adopted symbol: CE marking is clearly readable and unerasable and it can be either part of the data-plate.
Page 8 Technical data GE 3500 KBS REV.0-02/14 Technical Data GE 3500 KBS GENERATOR *Stand-by single-phase power 3.2 kVA (2.9 kW) / 230 V / 13.9 A *PRP single-phase power 2.9 kVA (2.6 kW) / 230 V / 12.6 A Frequecy 50 Hz Cos ϕ * Output powers according to ISO 8528-1 ALTERNATOR Self-excited, self-regulated, brushless Type synchronous, single-phase Insulation class ENGINE Mark / Model KOHLER CH 270 Command PRO Type / Cooling system...
Page 9 Installazione e dimensioni Luftzirkulation und abmessungen Installation and dimensions Instalación y dimensiones GE 3500 KBS Installation et dimensions REV.0-02/14...
Page 10 WARNINGS REV.1-02/14 The installation and general warnings regarding operations are aimed achieving correct use of the machine and/or apparatus in the place where it is used as a genset and/or motor welder. - Advice to the User about the safety: + NB: The information contained in the manual can be changed without notice.
Page 11 SYMBOLS AND SAFETY PRECAUTIONS REV.2-06/10 SYMBOLS PROHIBITIONS No harm for persons Use only with safety clothing - STOP - Read absolutely and be duly attentive It is compulsory to use the personal protection means given in equip- ment. Use only with safety clothing - Read and pay due attention It is compulsory to use the personal protection means given in equipment.
Page 12 INSTALLATION AND ADVICE REV.1-06/07 Check that the air gets changed completely and the hot INSTALLATION AND ADVICE BEFORE USE air sent out does not come back inside the set so as to cause a dangerous increase of the temperature. GASOLINE ENGINES Use in open space, air swept or vent exhaust gases, which contain the deathly carbone oxyde, far from the work area.
Page 13 UNPACKING REV.1-02/04 NOTE + Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s pack- aging, and conforms to local rules and regulations. When receiving the goods make sure that the product has not suffered damage during the transport, that there has not been rough handling or taking away of parts contained inside the packing or in the set.
Page 14 TRANSPORT AND DISPLACEMENTS COVERED UNITS REV.2-09/11 NOTE Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty. Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform to local rules and regulations.
Page 15 Set-up for operation GE 2500 SR FAMILY GE 3500 KBS REV.0-11/10 LUBRICANT AIR FILTER Check that the dry air filter is correctly installed and that Please refer to the motor operating manual for the re- there are no leaks around the filter which could lead to commended viscosity.
Page 16 Starting - Stopping GE 3500 KBS REV.0-02/14  ATTENTION: Check daily Allow the start-up knob to re-enter slowly, avoiding ha- ving it knock against the motor and thereby damaging the start-up system. NOTE Do not alter the primary conditions of regulation and do not touch the sealed parts.
Page 17 Comandi Bedienelemente Controls GE 3500 KBS Commandes REV.0-02/14 23 - 24 Description Referenzliste Pos. Descrizione Description Presa di messa a terra Earth terminal Prise de mise à terre Erdanschluss Presa di corrente in c.a. A.C. socket Prises de courant en c.a. Steckdose AC Filtro aria motore Engine air filter Filtre air moteur Luftfilter Motor Asta livello olio motore Oil level dipstick Jauge niveau huile moteur Ölmess-Stab Tappo caricamento olio motore Engine oil reservoir cap Bouchon remplissage huile moteur Füllverschluss Motoröl Tappo serbatoio Fuel tank cap Bouchon réservoir Füllverschluss Kraftstofftank...
Page 18 Using the generator REV.3-11/11 are the same. WARNING + In the absence of a load, the values for voltage and frequency can be greater than their nominal values. See It is absolutely forbidden to connect the unit sections on VOLTAGE and FREQUENCY. to the public mains and/or another electrical power source .
Page 19 Using the generator REV.1-09/05 The frequency, and therefore the number of motor SINGLE-PHASE LOADS revolutions, is maintained constant by the motor’s speed Power to monophase utilities by means of three-phase regulation system. generators requires some operating limitations. Generally, this regulator is of a mechanical type and - In single-phase operation, the declared voltage presents a droop from no-load to nominal load which tolerance can no longer be maintained by the regulator...
Page 20 Using the generator REV.1-09/05 DIFFERENTIAL SWITCH USAGE WITH EAS AUTOMATIC START-UP PANEL The differential switch or differential relay guarantee The electricity-generating group in combination with the protection against indirect contacts due to malfunction EAS automatic start-up panel forms a unit for distributing currents towards the ground.
Page 21 GE 3200 SX - GE 350 KBS USE AS A GENERATING SET GE 4500 HBS / GE 4500 HBS-AVR 37.3 GE 4500 SX / SXE-EAS / SXE-AVR EAS REV.0-12/11 GENERATION IN C.C. (Continuous Current) ATTENTION Maximum power in c.c.: The batteries produce explosive gas; sparks, P = 120W - V= 12V AC flames, cigarettes, are to be kept far from them.
Page 22 TROUBLE-SHOOTING GE 2500 SR FAMILY 40.2 GE 3500 KBS REV.0-11/10 WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay attention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is...
Page 23 MAINTENANCE REV.1-01/13 WARNING ● Have qualified personnel do maintenance and troubleshooting work. ● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay at- tention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open.
Page 24 STORAGE REV.0-06/07 In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine.
Page 25 CUST OFF REV.0-06/07 Have qualified personnel disassemble the In case of necessity for first aid and fire prevention, machine and dispose of the parts, including the see page M2.5. oil, fuel, etc., in a correct manner when it is to be taken out of service.
Page 26 ELECTRICAL SYSTEM LEGENDE REV.11-06/14 A : Alternator E3 : Open circuit voltage switch I6 : Start Local/Remote selector N9 : UP/DOWN button mast B : Wire connection unit F3 : Stop push-button L6 : Choke button O9 : Hydraulic unit solenoid valve C : Capacitor G3 : Ignition coil M6 : Switch CC/CV P9 : Hydraulic unit engine D : G.F.I. H3 : Spark plug N6 : Connector – wire feeder Q9 : Ignitor E : Welding PCB transformer I3 : Range switch O6 : 420V/110V 3-phase transformer...
Page 27 Stromlaufplan Schema elettrico Electric diagram Esquema eléctrico GE 3500 KBS 61.1 Schemas electriques REV.0-02/14...

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