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Mosa GE 4500 HSX Manual
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Mosa GE 4500 HSX Manual

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GE 4500 HSX
354559003 - GB
0 7 1 1
ENGLISH
© MOSA 04/06/04 35455M00
preparato da UPT
approvato da DITE

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Summary of Contents for Mosa GE 4500 HSX

  • Page 1 GE 4500 HSX 354559003 - GB 0 7 1 1 ENGLISH © MOSA 04/06/04 35455M00 preparato da UPT approvato da DITE...

  • Page 3: Ge 4500 Hsx

    DESCRIPTION OF THE MACHINE GE 4500 HSX REV.0-12/07 The generating set GE 4500 is a unit which transforms the mechanical energy, generated by endothermic engine, into electric energy, through an alternator. Is meant for industrial and professional use, powered by an endothermic engine; it is composed of various main parts such as: engine, alternator, electric and electronic controls, the fairing or a protective structure.
  • Page 4 · Competent support in the solution of problems; ofthe International Certification Network IQNet, · Information and training in the correct applicatio- awarded the official approval to MOSA after an- nand use of the products to assure the security examination of its operations at the head office ofthe operator and protect the environment;...

  • Page 5: Table Of Contents

    Contents GE 4500 HSX REV.2-07/11 DESCRIPTION OF THE MACHINE M 1.01 COPYRIGHT M 1.1 NOTES M 1.4 CE MARK M 1.4.1 DECLARATION OF CONFORMITY M 1.5 TECHNICAL SPECIFICATIONS M 2 ..SYMBOLS USED AND SAFETY PRECAUTIONS M 2.5 INSTALLATION AND ADVICE BEFORE USE M 2.6...
  • Page 6 We advise you to pay attention to the pages concerning the security (see page M1.1). All rights are reserved to said Company. © It is a property logo of MOSA division of B.C.S. S.p.A. All other possible logos contained in the documentation are registered by the respective owners.
  • Page 7 (fastenings, holes, electric or mechanical devices, incorrect maintenance. The manual is for qualified others..) if not duly authorized in writing by MOSA: personnel, who knows the rules: about safety and the responsibility coming from any potential...
  • Page 8 CE MARK REV.5-03/11 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment. Here below the adopted symbol: CE marking is clearly readable and unerasable and it can be either part of the data-plate.
  • Page 9 Dichiarazione conformità Konformitätserklärung Declaration of conformity Declaración de conformidad 1.4.1 Déclaration de conformité REV.0-06/10 BCS S.p.A. Stabilimento di Cusago, 20090 (MI) - Italia V.le Europa 59 Sede legale: Tel.: +39 02 903521 Via Marradi 1 Fax: +39 02 90390466 20123 Milano - Italia DICHIARAZIONE DI CONFORMITA' Déclaration de Conformité...
  • Page 10 Technical data GE 4500 HSX REV.3-07/11 Technical data GE 4500 HSX GENERATOR *Stand-by single-phase output 4.9 kVA (4.4 kW) / 230 V / 21.3 A *PRP single-phase output 4 kVA (3.6 kW) / 230 V / 17.4 A Frequency 50 Hz Cos ϕ...
  • Page 11 SYMBOLS AND SAFETY PRECAUTIONS GE_, MS_, TS_ © MOSA 1.0-11/99 SYMBOLS IN THIS MANUAL SAFETY PRECAUTIONS DANGEROUS The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers This heading warns of an immediate danger for persons for persons and things.
  • Page 12 SYMBOLS AND SAFETY PRECAUTIONS REV.2-06/10 SYMBOLS PROHIBITIONS No harm for persons Use only with safety clothing - STOP - Read absolutely and be duly attentive It is compulsory to use the personal protection means given in equip- ment. Use only with safety clothing - Read and pay due attention It is compulsory to use the personal protection means given in equipment.
  • Page 13 INSTALLATION AND ADVICE BEFORE USE GE_, MS_, TS_ © MOSA 1.0-06/00 The installation and the general advice concerning the operations, are finalized to the correct use of the ma- chine, in the place where it is used as generator group and/or welder.
  • Page 14 Installazione e dimensioni Luftzirkulation und abmessungen Installation and dimensions Instalación y dimensiones GE 4500 HSX Installation et dimensions REV.3-07/11 M1.4 STA RT - 10A c.c. 12V STAR T BREAKE CIRCUI TO RESET PRESS TH E BAT TER CO NN EC T...
  • Page 15 INSTALLATION AND ADVICE © MOSA REV.1-06/07 Check that the air gets changed completely and the hot INSTALLATION AND ADVICE BEFORE USE air sent out does not come back inside the set so as to cause a dangerous increase of the temperature.
  • Page 16 UNPACKING REV.1-02/04 NOTE + Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s pack- aging, and conforms to local rules and regulations. When receiving the goods make sure that the product has not suffered damage during the transport, that there has not been rough handling or taking away of parts contained inside the packing or in the set.
  • Page 17 TRANSPORT AND DISPLACEMENTS COVERED UNITS REV.2-09/11 NOTE Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty. Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform to local rules and regulations.
  • Page 18 Please refer to the motor operating manual for the recommended viscosity. FUEL RECOMMENDED OIL WARNING MOSA recommends selecting AGIP engine oil. Refer to the label on the motor for the recommended Gasoline is highly flammable. Refuel with products. motor shut off in a flat surfaced well-ven- tilated area.

  • Page 19: Rev.2-07/11

    GE 4500 HSX Start-up GE 7000-7500 HSX REV.2-07/11 check before each start-up NB: it is necessary to unplug the EAS cable from its connector to allow the engine to start. + In case of unsuccessful start-up, do not insist for longer than 5 seconds. Wait START-UP FROM "LOCAL/START"...

  • Page 20: Shutting Down The Motor

    GE 4500 HSX Shutting down the motor GE 7000-7500 HSX REV.0-06/04 SHUT-DOWN FROM FRONT PANEL SHUT-DOWN with TCM 1. Position the LOCAL START /REMOTE Follow the operating procedures for shut-down START (I6) selector on LOCAL START; under normal or emergency conditions, as de-...
  • Page 21 Comandi Controls Mandos GE 4500 HSX Commandes REV.1-07/11 230V 110V FE 30 200 215 230 CHOKE FAEM LOCAL START CHOKE LOCAL START REMOTE START START REMOTE START START c.c.12V-10A CIRCUIT BREAKER c.c.12V-10A CIRCUIT BREAKER PRESS TO RESET PRESS TO RESET...

  • Page 22: Using The Generator

    Using the generator GE 4500 HSX REV.0-06/04 + Verify that the electrical characteristics of the WARNING tension/frequency/power device are compatible with those of the generator. It is absolutely forbidden to connect the unit Low frequency and/or voltage can damage some to the public mains and/or another electrical electrical devices irreparably.
  • Page 23 Using the generator GE 4000 LDS/GS 37.1 GE 4500 HSX REV.0-06/04 GROUND FAULT INTERRUPTOR SWITCH - Connect the battery recharge cables one at a time, avoiding accidental contacts between The high-sensitivity ground fault interruptor them. switch [G.F.I.] (30mA) (D), guarantees pro-...
  • Page 24 ACCESSORY USE REMOTE CONTROL 38.5 TCM 15 - 6 REV.1-07/11 MAKE SURE When the TCM 15 - 6 is used, it is not possible to connect the E.A.S automatic intervention unit. USE OF THE REMOTE CONTROL TCM 15 The coupling of the TCM 15 with the generating set, TCM 15 permits to work far from the set itself.

  • Page 25: Trouble Shooting

    Trouble shooting GE 4500 HSX 40.2 REV.0-06/04 Problem Possible cause Solution The motor does not start up, or 1) Key and start-up selector in the 1) Verify start-up procedure in the Operating starts up and then stops imme- wrong positions...
  • Page 26 Assistance Authorized Center as well as by MOSA. STRENUOUS OPERATING CONDITIONS The replacement of tires (for machines equipped with...
  • Page 27 MAINTENANCE 43.1 © MOSA 1.0-09/05 ATTENTION Maintenance operations on the electricity-generating group prearranged for automatic operation must be ■ carried out with the panel in RESET mode. Maintenance operations on the installation’s electrical panels must be carried out in complete safety by cutting ■...

  • Page 28: Storage

    STORAGE © MOSA REV.0-06/07 In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine.
  • Page 29 CUST OFF © MOSA REV.0-06/07 Have qualified personnel disassemble the In case of necessity for first aid and fire prevention, machine and dispose of the parts, including the see page M2.5. oil, fuel, etc., in a correct manner when it is to be taken out of service.

  • Page 30: Electrical System Legend

    Legenda schema elettrico Stromlaufplan - Referenzliste Electrical system legende Leyenda esquema eléctrico GE 4500 HSX Legende des schemas electriques REV.0-06/04 : Alternatore Alternator A : Alternateur : Supporto connessione cavi Wire connection unit B : Connexion câbles : Condensatore Capacitor...
  • Page 31 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico GE 4500 HSX 61.1 Schemas electriques REV.1-07/11...
  • Page 32 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico GE 4500 HSX 61.2 Schemas electriques REV.0-06/04...
  • Page 33 Schema elettrico Stromlaufplan Electric diagram Esquema eléctrico GE 4500 HSX 61.3 Schemas electriques REV.0-06/04...
  • Page 35 SPARE PARTS LIST REV.0-03/00 The manufacturer guarantees that any request for spare parts will be satisfied. To keep the machine in full working order, when replacement spare parts is required, always ask for genuine parts only.  The requested data are to be found on the data plate located on the machine structure, quite visible and easy to consult.
  • Page 36 Ricambi Ersatzteile Spare parts Tabla de recambios GE 4500 HSX Piéces de rechange REV.2-07/11 (HONDA GX270)
  • Page 37 Ricambi Ersatzteile Spare parts Tabla de recambios GE 4500 HSX Piéces de rechange REV.2-07/11 Pos. Rev. Cod. Descr. Note 1 M354553038 RONDELLA BLOCC. DISTANZ./VENTOLA 2 M105111290 VENTOLA CON FASCETTA 3 M354553039 DISTANZ. FISS. VENTOLA 4 M254003100 ALTERNATORE “SINCRO” ER2CAT4,2KVA-230V 5 M0000354502200 MOTORE HONDA GX270 Fino a REV.1-05/07 Del.63/11-08/06/11 5 M0000354562200 MOTORE HONDA GX270 Da REV.2-07/11 Del.63/11-08/06/11 6...
  • Page 38 Ricambi Ersatzteile Spare parts Tabla de recambios GE 4500 HSX Piéces de rechange REV.1-07/11 230V VERSION 230/110V VERSION SCHUKO VERSION...
  • Page 39 Ricambi Ersatzteile Spare parts Tabla de recambios GE 4500 HSX 10.1 Piéces de rechange REV.2-07/11 Pos. Cod. Descr. Note M35450A902 VARIANTE CAVI CHIAVE AVVIAMEN. / STARTING KEY CABLING Fino a/Up to REV.0-06/04 - Del 63/11 - 08/06/11 M35456A902 VARIANTE CAVI CHIAVE AVVIAMEN. / STARTING KEY CABLING Da/From REV.1-07/11 - Del 63/11 - 08/06/11...
  • Page 40 Ersatzteile Ricambi Spare parts Tabla de recambios GE 4500 HSX Piéces de rechange REV.1-09/06 230/110V VERSION...
  • Page 41 Ricambi Ersatzteile Spare parts GE 4500 HSX 11.1 Tabla de recambios Piéces de rechange REV.1-09/06 Pos. Cod. Descr. Note 354558219 PARATIA ASPIRAZ. ALTERNATORE 306418310 GUARNIZIONE (L=MT.1) (qm) 354508066 SQUADRETTA FISS. SETTI INSONOR. 102302280 GUARNIZIONE (L=MT.1) (qm) 354508220 PARATIA ASPIRAZIONE MOTORE...
  • Page 42 TCM 15 5D - 6 - 22 - 40 930160000 - 330100000 - 930300000 - 330200000 - 330400000 REV.2-07/11 TCM 5D - 22 TCM 5D TCM 22 TCM 15 SCHEMA ELETTRICO ELECTRICAL DIAGRAM ELECTRIQUE SCHEMA TCM 6 ELEKTRISCHES SCHEMA ELECTRISCH GEDEELTE ESQUEMA ELÉCTRICO TCM 40 Pos.
  • Page 44 MOSA div. della BCS S.p.A. Stabilimento di Viale Europa, 59 20090 Cusago (MI) Italia Tel. + 39 - 0290352.1 Fax + 39 - 0290390466...